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Insights from real-world emissions testing
in context of DEFRA consultation
Nick Molden
12 November 2015
2
• Founded in 2011
• Headquartered in Winchester, with operations in London and Los Angeles
• 10 employees, currently expanding in EU
• Specialist in PEMS testing and data analysis
• 1000 vehicles tested
• Expert in high-efficiency real-world data collection
• RDE-compatible testing conducted since 2011
• Works with OEMs, Tier 1 suppliers, fuel and chemical companies, regulators, consultancies,
consumer media
Emissions Analytics’ credentials
3
Benefits of PEMS
• Real on-road testing using PEMS is a powerful research
method
• Authentic and cost effective
• Works on all vehicle types
• No permanent vehicle modification required
• Flexible location
• High rate of data acquisition – 1 Hertz
• Precision approaching laboratory levels
4
Equipment
• SEMTECH-DS and Ecostar-FEM
• Portable Emissions Measurement System
connects to tailpipe
• Captures emissions for CO2, CO, NO, NO2,
total hydrocarbons
• At 1 Hertz
• Air temperature, pressure, humidity
• GPS for speed and altitude
• Engine data via CANBUS
• Fuel economy derived via carbon balance
• Weight addition 100-250 pounds
INSIGHTS ON REAL-WORLD NOx
5
6
ICCT report
7
• Euro 5 and 6 diesels
• Rolling 12-month
average of exceedance
factor
• Step-change
improvement from Q2
2014
• But recent trend less
clear
• 5 have met standard
• Spikes due to 4x4s
NOx latest trends (1)
0.0
5.0
10.0
15.0
20.0
25.0
02-11-11
02-01-12
02-03-12
02-05-12
02-07-12
02-09-12
02-11-12
02-01-13
02-03-13
02-05-13
02-07-13
02-09-13
02-11-13
02-01-14
02-03-14
02-05-14
02-07-14
02-09-14
02-11-14
02-01-15
02-03-15
02-05-15
ExceedanceFactor
8
• Real-world reductions
more impressive
• Many now meeting
Euro 5 standard
• Tightening regulations
reducing divergence in
results
• Although still
occasional outliers
NOx latest trends (2)
0.000
0.500
1.000
1.500
2.000
2.500
3.000
Real-worldNOx(g/km)
9
• Gasoline considered
not to have NOx
problem
• 21% of vehicles exceed
limit
• Slightly upwards trend
• Large engines and
larger vehicles account
for most vehicles
exceeding limit
NOx latest trends (3)
0.000
0.050
0.100
0.150
0.200
0.250
0.300
02-11-11
02-12-11
02-01-12
02-02-12
02-03-12
02-04-12
02-05-12
02-06-12
02-07-12
02-08-12
02-09-12
02-10-12
02-11-12
02-12-12
02-01-13
02-02-13
02-03-13
02-04-13
02-05-13
02-06-13
02-07-13
02-08-13
02-09-13
02-10-13
Real-worldNOx(g/km)
10
• Not regulated
• But important for road-
side pollution
• Latest results suggest
NO2 levels meet total
NOx regulated level on
average
• Very low fNO2 is possible
with certain after-
treatment systems
NO2 latest trends
0.000
0.500
1.000
1.500
2.000
2.500
02-11-11
02-01-12
02-03-12
02-05-12
02-07-12
02-09-12
02-11-12
02-01-13
02-03-13
02-05-13
02-07-13
02-09-13
02-11-13
02-01-14
02-03-14
02-05-14
02-07-14
02-09-14
02-11-14
02-01-15
02-03-15
02-05-15
Real-worldNOx(g/km)
11
• From Emissions Analytics’ database, at OEM level
• Based on 410 tests
• Diesel Euro 6 emissions falling – down from 5.1 conformity factor in Q1
NOx key statistics
Diesel Euro 5 Diesel Euro 6 Gasoline Euro 5/6
Real-world NOx (g/km) 0.773 0.299 0.049
Average Conformity Factor 4.3 3.7 0.8
fNO2 – minimum % 27 17 0
fNO2 – mean % 44 48 24
fNO2 – maximum % 66 80 72
fNO2 % – standard deviation 14.5 19.4 27.7
12
Cold start and DPF regeneration
• Define cold start event
• Continuous event from coolant temperature low point up to full operation temperature
• Compare to similar cycle wholly at full operating temperature (1.0 = no uplift)
• 18% larger uplift for Euro 6 diesels than Euro 5s
• Gasoline has much higher uplift but on a low base
• Compare DPF regeneration to repeat immediately afterwards
• 37% average increase in NOx emissions during event
• NO2 significantly lower during event – 70% down on average
Diesel Euro 5 Diesel Euro 6 Gasoline Euro 5/6
Cold start uplift ratio 1.4 1.6 3.0
DPF regeneration uplift ratio 1.4 n/a n/a
13
Prospects for Real Driving Emissions
• How effective will the new NOx regulations be? An improvement, but not that strict
• 80 mg/km NOx limit for diesels, compared to 31 mg/km in the US
• Add 2.1 conformity factor (1.5 from 2020/1)
• Add effect of boundary conditions, transfer function
• Add delay for all new models until 2019
• Add speed of propagation of new models through car parc
• Effect is a limit in real-world driving of 168+ mg/km
• But manufacturers will have to target a lower level due to measurement variability
• Estimated at ~30% by Joint Research Centre
• So effective target of 129+ mg/km
• x1.6 the diesel limit; x2.9 real-world gasoline
14
• Proposed real-world
limits marked with
dotted lines
• 29% of Euro 6 diesels
tested already meet
2017/19 limit
• Some after-treatment
systems proven to be
effective in real-world
• Net effect of regulation
not as strict as required?
Regulated levels
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
Sep-2011
Apr-2012
Oct-2012
May-2013
Nov-2013
Jun-2014
Dec-2014
Jul-2015
NOx(g/km)
Test date
Euro 5
Euro 6
Euro 5
2020/21
Euro 6
2017/19
FUEL ECONOMY CONTEXT
15
16
• Gap between official and
real-world fuel economy
due to limitations of
official cycle
• Was growing by ~2%
points per year
• Latest data suggests
slowing of gap growth
• But also falls on absolute
fuel economy
• Due to effect of Euro 6?
• Creating a CO2 problem?
A growing gap?
-24.0%
-22.0%
-20.0%
-18.0%
-16.0%
-14.0%
-12.0%
-10.0%
35.0
40.0
45.0
50.0
55.0
60.0
2012 2013 2014 2015
VarianceofTrueMPGtoofficialcombined
Combinedfueleconomy
Model Year
Nick Molden, Chief Executive Officer
nick@emissionsanalytics.com
+44 (0) 20 7193 0489
+44 (0) 7765 105902
17

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Insights from real-world emissions and fuel economy testing

  • 1. Insights from real-world emissions testing in context of DEFRA consultation Nick Molden 12 November 2015
  • 2. 2 • Founded in 2011 • Headquartered in Winchester, with operations in London and Los Angeles • 10 employees, currently expanding in EU • Specialist in PEMS testing and data analysis • 1000 vehicles tested • Expert in high-efficiency real-world data collection • RDE-compatible testing conducted since 2011 • Works with OEMs, Tier 1 suppliers, fuel and chemical companies, regulators, consultancies, consumer media Emissions Analytics’ credentials
  • 3. 3 Benefits of PEMS • Real on-road testing using PEMS is a powerful research method • Authentic and cost effective • Works on all vehicle types • No permanent vehicle modification required • Flexible location • High rate of data acquisition – 1 Hertz • Precision approaching laboratory levels
  • 4. 4 Equipment • SEMTECH-DS and Ecostar-FEM • Portable Emissions Measurement System connects to tailpipe • Captures emissions for CO2, CO, NO, NO2, total hydrocarbons • At 1 Hertz • Air temperature, pressure, humidity • GPS for speed and altitude • Engine data via CANBUS • Fuel economy derived via carbon balance • Weight addition 100-250 pounds
  • 7. 7 • Euro 5 and 6 diesels • Rolling 12-month average of exceedance factor • Step-change improvement from Q2 2014 • But recent trend less clear • 5 have met standard • Spikes due to 4x4s NOx latest trends (1) 0.0 5.0 10.0 15.0 20.0 25.0 02-11-11 02-01-12 02-03-12 02-05-12 02-07-12 02-09-12 02-11-12 02-01-13 02-03-13 02-05-13 02-07-13 02-09-13 02-11-13 02-01-14 02-03-14 02-05-14 02-07-14 02-09-14 02-11-14 02-01-15 02-03-15 02-05-15 ExceedanceFactor
  • 8. 8 • Real-world reductions more impressive • Many now meeting Euro 5 standard • Tightening regulations reducing divergence in results • Although still occasional outliers NOx latest trends (2) 0.000 0.500 1.000 1.500 2.000 2.500 3.000 Real-worldNOx(g/km)
  • 9. 9 • Gasoline considered not to have NOx problem • 21% of vehicles exceed limit • Slightly upwards trend • Large engines and larger vehicles account for most vehicles exceeding limit NOx latest trends (3) 0.000 0.050 0.100 0.150 0.200 0.250 0.300 02-11-11 02-12-11 02-01-12 02-02-12 02-03-12 02-04-12 02-05-12 02-06-12 02-07-12 02-08-12 02-09-12 02-10-12 02-11-12 02-12-12 02-01-13 02-02-13 02-03-13 02-04-13 02-05-13 02-06-13 02-07-13 02-08-13 02-09-13 02-10-13 Real-worldNOx(g/km)
  • 10. 10 • Not regulated • But important for road- side pollution • Latest results suggest NO2 levels meet total NOx regulated level on average • Very low fNO2 is possible with certain after- treatment systems NO2 latest trends 0.000 0.500 1.000 1.500 2.000 2.500 02-11-11 02-01-12 02-03-12 02-05-12 02-07-12 02-09-12 02-11-12 02-01-13 02-03-13 02-05-13 02-07-13 02-09-13 02-11-13 02-01-14 02-03-14 02-05-14 02-07-14 02-09-14 02-11-14 02-01-15 02-03-15 02-05-15 Real-worldNOx(g/km)
  • 11. 11 • From Emissions Analytics’ database, at OEM level • Based on 410 tests • Diesel Euro 6 emissions falling – down from 5.1 conformity factor in Q1 NOx key statistics Diesel Euro 5 Diesel Euro 6 Gasoline Euro 5/6 Real-world NOx (g/km) 0.773 0.299 0.049 Average Conformity Factor 4.3 3.7 0.8 fNO2 – minimum % 27 17 0 fNO2 – mean % 44 48 24 fNO2 – maximum % 66 80 72 fNO2 % – standard deviation 14.5 19.4 27.7
  • 12. 12 Cold start and DPF regeneration • Define cold start event • Continuous event from coolant temperature low point up to full operation temperature • Compare to similar cycle wholly at full operating temperature (1.0 = no uplift) • 18% larger uplift for Euro 6 diesels than Euro 5s • Gasoline has much higher uplift but on a low base • Compare DPF regeneration to repeat immediately afterwards • 37% average increase in NOx emissions during event • NO2 significantly lower during event – 70% down on average Diesel Euro 5 Diesel Euro 6 Gasoline Euro 5/6 Cold start uplift ratio 1.4 1.6 3.0 DPF regeneration uplift ratio 1.4 n/a n/a
  • 13. 13 Prospects for Real Driving Emissions • How effective will the new NOx regulations be? An improvement, but not that strict • 80 mg/km NOx limit for diesels, compared to 31 mg/km in the US • Add 2.1 conformity factor (1.5 from 2020/1) • Add effect of boundary conditions, transfer function • Add delay for all new models until 2019 • Add speed of propagation of new models through car parc • Effect is a limit in real-world driving of 168+ mg/km • But manufacturers will have to target a lower level due to measurement variability • Estimated at ~30% by Joint Research Centre • So effective target of 129+ mg/km • x1.6 the diesel limit; x2.9 real-world gasoline
  • 14. 14 • Proposed real-world limits marked with dotted lines • 29% of Euro 6 diesels tested already meet 2017/19 limit • Some after-treatment systems proven to be effective in real-world • Net effect of regulation not as strict as required? Regulated levels 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Sep-2011 Apr-2012 Oct-2012 May-2013 Nov-2013 Jun-2014 Dec-2014 Jul-2015 NOx(g/km) Test date Euro 5 Euro 6 Euro 5 2020/21 Euro 6 2017/19
  • 16. 16 • Gap between official and real-world fuel economy due to limitations of official cycle • Was growing by ~2% points per year • Latest data suggests slowing of gap growth • But also falls on absolute fuel economy • Due to effect of Euro 6? • Creating a CO2 problem? A growing gap? -24.0% -22.0% -20.0% -18.0% -16.0% -14.0% -12.0% -10.0% 35.0 40.0 45.0 50.0 55.0 60.0 2012 2013 2014 2015 VarianceofTrueMPGtoofficialcombined Combinedfueleconomy Model Year
  • 17. Nick Molden, Chief Executive Officer nick@emissionsanalytics.com +44 (0) 20 7193 0489 +44 (0) 7765 105902 17