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THE WORLD’S TALLEST BRIDGE
This is the Bridge Which Faced Some Great 
Engineering Problems From The Start Of The 
Project 
•This bridge was to be constructed over one of the 
deepest valley of France, which had two major 
engineering threats for the bridge. 
1. Foundation Problems Caused By The Porous Lime 
Stone 
2. Major And Frequent Land Slides
So why construct a bridge with such 
threats in the first place? 
Because Of This 
• A75 is the motorway that connects Paris to Spain. The 
motorway goes right to the southern France where it meets 
with one of the deepest valley of the France. 
• A dead end. 
• So, from here all the traffic was diverted to the small town 
of Millau which caused a great problem for the residents of 
the town. 
• And after years of suffering to the locals finally the French 
government decided to make a bridge over the valley.
•So the project was out. 
•The worlds tallest bridge, 2.5 km 
long was constructed. 
•A great engineering achievement. 
•Millau Viaduct.
IMAGINE BUILDING A SERIES OF EFFIEL TOWER ,AND 
THEN LYING A FOUR LANE HIGHWAY ON IT . ACROSS 
ONE OF THE DEEPEST VALLEY IN THE FRANCE.
The Millau Viaduct is a cable-stayed bridge that spans 
the valley of the River Tarn near Millau in 
southern France .It is the 12th highest bridge deck in 
the world. Millau Viaduct is part of the A75-A71 auto 
route axis from Paris to Montpellier
FOUNDERS of Millau Viaduct
Dimensions of the viaduct 
Length : 2,460 m 
Highest pier : 245 m (P2 ) 
Height of metallic pylons : 90 m 
Slightly curved : constant radius 20KM
THREE DUANTING CHALLENGES THEY 
FACED 
1) BUILD THE TALLEST BRIDGE PIERS IN THE 
WORLD 
2) PUT 36000TON FREEWAY ON TOP OF IT 
3) ERECT 7 STEEL PYLONS HUNDREDS OF 
METER ABOVE THE SOLID GROUND
Construction Overview 
• Temporary piers used to 
help launch and support 
the deck as the the pylons 
were constructed. 
• The 2460m deck was 
launched in two pieces. 
• Pylons and cables were 
added on top of the piers.
THE PIERS
Each PIER is supported by four deep shafts, 15 m (49 ft) 
deep and 5 m (16 ft) in diameter. 
Top view of the P2 pier 
close to 
its full height 
The crane is linked to 
the pier and 
raised in the same step
EACH PIER WAS COSNTRUCTED AT THE 
SECTIONS OF 4 METER 
• AFTER THE 
CONSTRUCTION OF 
THAT SECTIONS THE 
MOULDS ARE 
REMOVED 
• THE CYCLE IS REPEATED 
EVERY 3 DAYS FOR 
CALIBRATING THE 
MOULDS FOR NEW 
SECTION
• THE MOULD IS NEEDED TO CHANGED AS THE PIERS HAVE DIFFERENT 
CROSS SECTION THROUGH IT’S LENGTH 
• THE VARITION IN CROSS SECTION OF THE PIER IS SHOWN 
• THE TOTAL HEIGHT OF PILLERS COMBINED IS MORE THEN 1 KM , SO 
THE MOULDS NEEDED TO BE RECALIBRATED OVER 250 TIMES
THE PROGRESS OF PIERS WAS MONITERED BT GPS 
PIER 2 WAS NEEDED EXATLY TO BE AT 
245 m from ground 
546 m from south 
1916 m from north
Completion of Pier Construction. 
•Months after months the piers grew taller and in 
November 2003 their construction was finished. 
•Amazingly each pier was perfectly on its place, 
dead on target.
Construction Innovation: 
The Millau Viaduct Deck 
Launch
STEEL DECKS 
• THEY OPTED FOR STEEL DECK OVER THE 
CONVENTIONAL CONCRETE BLOCK , AS IT’S NOT 
ECONOMICAL AND SAFE TO LIFT CONCRETE OVER 
SUCH HEIGHTS 
• FABRICATION OF THE DECK SECTION WAS DONE ON 
STEEL FACTORY 
• AROUND 2200 SECTIONS EACH WEIGHING UPTO 90 
TONS AND SOME WERE 22M LONG
TO OVER COME THE DIFICULTY TO SLIDE THE DECK 
OVER THE SPAN OF 342M 
• THE INTRODUCED STEEL 
TEMPORARY TOWERS BTWEEN 
TWO PILLERS BEACUSE THE SPAN 
BETWEEN TWO PIERS WAS LARGE 
AND DECK COULD NOT SUPPORT 
ITSELF 
• FIRST TWO PYLONS AND CABLES 
ON BOTH THE END WHERE ON 
THE SOLID GROUND BEFORE 
SLIDING IT , TO GIVE THE DECK AN 
ADDITIONAL STIFFNESS
Deck Launching 
• 7 temporary piers help 
support the weight of 
the deck , as the 
longest the deck could 
support was half of 
the span 
• 2 deck segments were 
launched from the 
each end of the 
bridge.
Hydraulic Launchers 
• Computerized launchers 
push the pre-fabricated 
deck segments onto the 
piers. 
• Each cycle moves the 
deck 600mm. Total of 
5000 cycles required. 
• THE CYCLE IS REPEATED 
EVERY 4 MINUTES
Nose Recovery 
• Weight of steel box-girder 
deck sags as 
span is completed. 
• Nose recovery system 
attached to raise the 
deck to the level of 
the next pier. 
• This aligns the deck 
for the level and 
curvature of the next 
pier
Completion of deck 
• Two deck segments joined in May of 2004.
Pylon Construction
•After the deck construction 
was finished it was time to 
erect the pylons to provide 
cable support for the bridge. 
•The temporary piers were 
supporting the deck but due 
to the flexibility of the steel 
the deck was very 
undulating, the deformations 
were quite large. 
•So the 90 m tall and 700 ton 
pylons were installed as fast 
as possible.
Egyptian Technique 
• Pylons and cables were needed to straighten the undulated 
deck. 
• For placing the pylons steel engineer Marc Buonomo used a 
technique which was practiced in the ancient Egypt.
•In this Egyptian method the pylons were lifted 
slowly using a hydraulic crane. 
•As they were being lifted they were also made to 
pivot by two temporary steel towers, both of them 
secured by a cable. 
•As the bridge is lifted it also pivots until it is 
vertical and the it’s erected.
Attachment Of Cables 
•With all seven pylons in place it 
was time to attach the cable stays 
that would straighten the rippling 
deck and give it the strength to 
endure the traffic load. 
•The roadway weighs over 40,000 
tons and the 154 cable stays should 
prevent it from sagging or 
collapsing. 
•These cable stays are made of 91 
individual steel strands and have 
breaking strength of 25,000 tons. 
•These stays are strong enough to 
hold 25 jumbo jets all at full 
throttle!
A Great Challenge Faced By Millau Viaduct 
An issue that presented itself after the bridge was completed was the fact that the 
wind speed at the level of the bridge was “up to 151 km/hr,” which is significantly 
more than the wind speed that would be found at ground level. This would cause 
serious issues driving on the bridge because the high wind speeds would push 
vehicles to the side, making driving dangerous. This problem was addressed by the 
inclusion of wind screens that reduce the affect of the “wind by 50%,” effectively 
causing wind speeds on the bridge to reflect those on the ground.
The Wind Screens 
Used to reduce the 
speed of wind by 50%
•Intriguingly the Millau Viaduct is not straight. As a straight road 
could induce a sensation of floating for drivers, which a slight curve 
remedies. The curve is constant circular curve of 20km radius. 
•Moreover the road has a slight incline of 3% to improve the 
visibility.
Millau viaduct

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Millau viaduct

  • 1.
  • 3. This is the Bridge Which Faced Some Great Engineering Problems From The Start Of The Project •This bridge was to be constructed over one of the deepest valley of France, which had two major engineering threats for the bridge. 1. Foundation Problems Caused By The Porous Lime Stone 2. Major And Frequent Land Slides
  • 4. So why construct a bridge with such threats in the first place? Because Of This • A75 is the motorway that connects Paris to Spain. The motorway goes right to the southern France where it meets with one of the deepest valley of the France. • A dead end. • So, from here all the traffic was diverted to the small town of Millau which caused a great problem for the residents of the town. • And after years of suffering to the locals finally the French government decided to make a bridge over the valley.
  • 5. •So the project was out. •The worlds tallest bridge, 2.5 km long was constructed. •A great engineering achievement. •Millau Viaduct.
  • 6. IMAGINE BUILDING A SERIES OF EFFIEL TOWER ,AND THEN LYING A FOUR LANE HIGHWAY ON IT . ACROSS ONE OF THE DEEPEST VALLEY IN THE FRANCE.
  • 7. The Millau Viaduct is a cable-stayed bridge that spans the valley of the River Tarn near Millau in southern France .It is the 12th highest bridge deck in the world. Millau Viaduct is part of the A75-A71 auto route axis from Paris to Montpellier
  • 9. Dimensions of the viaduct Length : 2,460 m Highest pier : 245 m (P2 ) Height of metallic pylons : 90 m Slightly curved : constant radius 20KM
  • 10. THREE DUANTING CHALLENGES THEY FACED 1) BUILD THE TALLEST BRIDGE PIERS IN THE WORLD 2) PUT 36000TON FREEWAY ON TOP OF IT 3) ERECT 7 STEEL PYLONS HUNDREDS OF METER ABOVE THE SOLID GROUND
  • 11. Construction Overview • Temporary piers used to help launch and support the deck as the the pylons were constructed. • The 2460m deck was launched in two pieces. • Pylons and cables were added on top of the piers.
  • 13. Each PIER is supported by four deep shafts, 15 m (49 ft) deep and 5 m (16 ft) in diameter. Top view of the P2 pier close to its full height The crane is linked to the pier and raised in the same step
  • 14. EACH PIER WAS COSNTRUCTED AT THE SECTIONS OF 4 METER • AFTER THE CONSTRUCTION OF THAT SECTIONS THE MOULDS ARE REMOVED • THE CYCLE IS REPEATED EVERY 3 DAYS FOR CALIBRATING THE MOULDS FOR NEW SECTION
  • 15. • THE MOULD IS NEEDED TO CHANGED AS THE PIERS HAVE DIFFERENT CROSS SECTION THROUGH IT’S LENGTH • THE VARITION IN CROSS SECTION OF THE PIER IS SHOWN • THE TOTAL HEIGHT OF PILLERS COMBINED IS MORE THEN 1 KM , SO THE MOULDS NEEDED TO BE RECALIBRATED OVER 250 TIMES
  • 16. THE PROGRESS OF PIERS WAS MONITERED BT GPS PIER 2 WAS NEEDED EXATLY TO BE AT 245 m from ground 546 m from south 1916 m from north
  • 17. Completion of Pier Construction. •Months after months the piers grew taller and in November 2003 their construction was finished. •Amazingly each pier was perfectly on its place, dead on target.
  • 18. Construction Innovation: The Millau Viaduct Deck Launch
  • 19. STEEL DECKS • THEY OPTED FOR STEEL DECK OVER THE CONVENTIONAL CONCRETE BLOCK , AS IT’S NOT ECONOMICAL AND SAFE TO LIFT CONCRETE OVER SUCH HEIGHTS • FABRICATION OF THE DECK SECTION WAS DONE ON STEEL FACTORY • AROUND 2200 SECTIONS EACH WEIGHING UPTO 90 TONS AND SOME WERE 22M LONG
  • 20. TO OVER COME THE DIFICULTY TO SLIDE THE DECK OVER THE SPAN OF 342M • THE INTRODUCED STEEL TEMPORARY TOWERS BTWEEN TWO PILLERS BEACUSE THE SPAN BETWEEN TWO PIERS WAS LARGE AND DECK COULD NOT SUPPORT ITSELF • FIRST TWO PYLONS AND CABLES ON BOTH THE END WHERE ON THE SOLID GROUND BEFORE SLIDING IT , TO GIVE THE DECK AN ADDITIONAL STIFFNESS
  • 21. Deck Launching • 7 temporary piers help support the weight of the deck , as the longest the deck could support was half of the span • 2 deck segments were launched from the each end of the bridge.
  • 22. Hydraulic Launchers • Computerized launchers push the pre-fabricated deck segments onto the piers. • Each cycle moves the deck 600mm. Total of 5000 cycles required. • THE CYCLE IS REPEATED EVERY 4 MINUTES
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  • 24. Nose Recovery • Weight of steel box-girder deck sags as span is completed. • Nose recovery system attached to raise the deck to the level of the next pier. • This aligns the deck for the level and curvature of the next pier
  • 25. Completion of deck • Two deck segments joined in May of 2004.
  • 27. •After the deck construction was finished it was time to erect the pylons to provide cable support for the bridge. •The temporary piers were supporting the deck but due to the flexibility of the steel the deck was very undulating, the deformations were quite large. •So the 90 m tall and 700 ton pylons were installed as fast as possible.
  • 28. Egyptian Technique • Pylons and cables were needed to straighten the undulated deck. • For placing the pylons steel engineer Marc Buonomo used a technique which was practiced in the ancient Egypt.
  • 29. •In this Egyptian method the pylons were lifted slowly using a hydraulic crane. •As they were being lifted they were also made to pivot by two temporary steel towers, both of them secured by a cable. •As the bridge is lifted it also pivots until it is vertical and the it’s erected.
  • 30. Attachment Of Cables •With all seven pylons in place it was time to attach the cable stays that would straighten the rippling deck and give it the strength to endure the traffic load. •The roadway weighs over 40,000 tons and the 154 cable stays should prevent it from sagging or collapsing. •These cable stays are made of 91 individual steel strands and have breaking strength of 25,000 tons. •These stays are strong enough to hold 25 jumbo jets all at full throttle!
  • 31. A Great Challenge Faced By Millau Viaduct An issue that presented itself after the bridge was completed was the fact that the wind speed at the level of the bridge was “up to 151 km/hr,” which is significantly more than the wind speed that would be found at ground level. This would cause serious issues driving on the bridge because the high wind speeds would push vehicles to the side, making driving dangerous. This problem was addressed by the inclusion of wind screens that reduce the affect of the “wind by 50%,” effectively causing wind speeds on the bridge to reflect those on the ground.
  • 32. The Wind Screens Used to reduce the speed of wind by 50%
  • 33. •Intriguingly the Millau Viaduct is not straight. As a straight road could induce a sensation of floating for drivers, which a slight curve remedies. The curve is constant circular curve of 20km radius. •Moreover the road has a slight incline of 3% to improve the visibility.