This document provides information on mechanical seals used in hydraulic systems. It discusses how centrifugal pumps work and the need for seals to prevent leakage of pressurized liquid around the pump shaft. Mechanical seals were developed to improve on common packing seals, reducing leakage and wear. The document covers types of leakage, functions of seals, classifications of seals based on design and materials, and basics of fluid power symbols.
All valves require proper care and maintenance,as does other more complex equipment, to ensure theyare kept in optimum working order. The principledifficulties encountered with valves are leakage pastthe seat and disk, leakage at the stuffing box, stickingvalve stems, and loose valve disks.
All valves require proper care and maintenance,as does other more complex equipment, to ensure theyare kept in optimum working order. The principledifficulties encountered with valves are leakage pastthe seat and disk, leakage at the stuffing box, stickingvalve stems, and loose valve disks.
Mechanical seals are the devices which help to join parts together in a mechanism preventing leakage of fluid. Basically they are used in plumbing system and they stop water leakage by maintaining pressure they poses. Obviously there are lots of plumbing mechanisms requiring different types of joints. Various types of seals are available in the market. A buyer must know their configuration to understand which design will meet his requirements.
A mechanical seal is a sealing device which forms a running seal between rotating and stationary parts. They were developed to overcome the disadvantages of compression packing. Leakage can be reduced to a level meeting environmental standards of government regulating agencies and maintenance costs can be lower.
Important measurements in Pump Maintenance Part 1
Measurements for Bearings
Shaft lift Check for Bearings Clearance measurement by Dial Gauge
Shaft lift Check in rolling element bearing
Clearance check in plain bearing
Plain Bearing clearance check by Blue Matching
Plain Bearing clearance check by Plastic gauge
Plain Bearing clearance check by Led, Babbit Metal wire
Measurements for Shaft
Shaft deflection or whip measurements by dial gauge.
Shaft end play measurements by Dial Gauge.
Shaft eccentric(radial run out) measurements
Shaft perpendicular (face run out) measurements
Valve and instrumentation calibration and maintenance will assures the accuracy of your industrial instrumentation and valves in accordance with relevant standards
SB Rubber & Engg Industry introduce ourselves as leading manufacturers of all types of Rubber Molded items since 1972 and are suppliers to a majority of reputed undertakings in Public and Private Sector. Our wide ranges of Rubber products are Hydraulic Seals, Cup Seals, Wiper Seals, Diaphragm Seals, All types of Bushes & ‘O’ Rings, Continuous Molding Items, Rubber to Metal Bonding Items and Polyurethane Rubber Products. We make use of top grade materials to manufacture all our Rubber products. We have established ourselves in the local and global market, and are known for our reliability and prompt work.
Maintenance & Cost Reduction in a Wastewater Facility WebinarA.W.Chesterton
This webinar reviews the pro’s and con’s of the most common sealing strategies used in the wastewater industry today, the systems typically required to support them, as well as a looks at very practical sealing strategies that minimize pump downtime, enhance pump reliability while reducing or eliminating the need for expensive flush water systems.
Mechanical seals are the devices which help to join parts together in a mechanism preventing leakage of fluid. Basically they are used in plumbing system and they stop water leakage by maintaining pressure they poses. Obviously there are lots of plumbing mechanisms requiring different types of joints. Various types of seals are available in the market. A buyer must know their configuration to understand which design will meet his requirements.
A mechanical seal is a sealing device which forms a running seal between rotating and stationary parts. They were developed to overcome the disadvantages of compression packing. Leakage can be reduced to a level meeting environmental standards of government regulating agencies and maintenance costs can be lower.
Important measurements in Pump Maintenance Part 1
Measurements for Bearings
Shaft lift Check for Bearings Clearance measurement by Dial Gauge
Shaft lift Check in rolling element bearing
Clearance check in plain bearing
Plain Bearing clearance check by Blue Matching
Plain Bearing clearance check by Plastic gauge
Plain Bearing clearance check by Led, Babbit Metal wire
Measurements for Shaft
Shaft deflection or whip measurements by dial gauge.
Shaft end play measurements by Dial Gauge.
Shaft eccentric(radial run out) measurements
Shaft perpendicular (face run out) measurements
Valve and instrumentation calibration and maintenance will assures the accuracy of your industrial instrumentation and valves in accordance with relevant standards
SB Rubber & Engg Industry introduce ourselves as leading manufacturers of all types of Rubber Molded items since 1972 and are suppliers to a majority of reputed undertakings in Public and Private Sector. Our wide ranges of Rubber products are Hydraulic Seals, Cup Seals, Wiper Seals, Diaphragm Seals, All types of Bushes & ‘O’ Rings, Continuous Molding Items, Rubber to Metal Bonding Items and Polyurethane Rubber Products. We make use of top grade materials to manufacture all our Rubber products. We have established ourselves in the local and global market, and are known for our reliability and prompt work.
Maintenance & Cost Reduction in a Wastewater Facility WebinarA.W.Chesterton
This webinar reviews the pro’s and con’s of the most common sealing strategies used in the wastewater industry today, the systems typically required to support them, as well as a looks at very practical sealing strategies that minimize pump downtime, enhance pump reliability while reducing or eliminating the need for expensive flush water systems.
Pumps are used in virtually all industries and are big uses of energy. This presentation shows methods of condition monitoring and how to optimise time to overhaul.
Best Practices for Mobile Hydraulic DesignDesign World
With ever-rising fuel prices, designing efficient hydraulic systems can pay big dividends for users of mobile hydraulic vehicles. Join Design World as we take an in-depth look at three critical areas of mobile hydraulic system design: filtration, sensors and sealing. Our expert panel presents critical design tips and answering your questions.
Attendees will learn:
* How to use in-cylinder position sensing to optimize hydraulic functions on mobile equipment
* How to select the appropriate filtration grade for a specific application
* How do shaft requirements impact mobile hydraulic sealing products
The panel includes: Dr. Christian Bauer, Staff Scientist, Pall Corp.; Haubold “Hub” vom Berg, Technical Marketing Manager, MTS Sensors, Mobile Hydraulic; and Joel Johnson, VP of Technology, Simrit. The panel is moderated by Design World Editorial Director, Paul J. Heney.
the presentation includes complete details about rotameters in a generic perspective. a sample problem is also added for a better comprehension of the topic
Listed below, are India's top 10 valve manufacturing businesses each of which provides high-quality valves at reasonable costs. Several manufacturers of valves in India manufacture various types of valves with several applications.
Other parts of the butterfly valve include a butterfly disc, external case, stem, a tough situating plate, pressing, and an actuator. A bar is gone via the disc joined to an actuator outside the valve.
This presentation is a course a bout wellheads which includes the basic components of the well head and the advanced techniques.
helping students who are cared about petroleum industry to increase their knowledge about this tool that is important for both drilling and production.
For Further information, use the following LinkedIn account:
https://www.linkedin.com/in/mohamed-abdelshafy-abozeima-9b7589119/
FUNCTION OF PIPING ENGINEERING
• PIPING ENGINEERING TEAM
• PLANT LAYOUT
• LAYOUT
• PIPE FITTINGS CLASSIFICATION
• VALVE CLASSIFICATION BASED ON FUNCTION
• PIPE ROUTING
• STRESS ANALYSIS
• OBJECTIVE
• REQUIREMENTS OF SUPPORTS IN PIPING SYSTEM
• TYPE OF SUPPORTS
• FAMILIARIZATION WITH STRESS SYMBOLS
• MATERIAL ENGINEERING
• BASIS FOR MATERIALS SELECTION
• MATERIAL SELECTION DIAGRAM
• MATERIAL SELECTION AS A FUNCTION OF TEMPERATURE
CHALLENGES AND CORRECTION OF MECHANICAL SEAL LEAK FULL CONTACT RING.pptxLEAK-PACK
Use of Mechanical Seals, which confines product leakage across the pump shaft with two extremely flat surfaces. visit: https://leakpack.com/challenges-correction-mechanical-seal-leak-full-contact-ring/
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
A summary presentation of a 7" Liner job, demonstrating different components, mechanisms of liner hanger and other string components. Then a quick hint about cementing operation and some extra components involved in the job like the Handling equipment, VAM HT, ...etc.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
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Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
2. INTRODUCTIONINTRODUCTION
• Hydraulic systems are associated with a
major problem – Leakage.
• This causes to reduce efficiency and
increase the power losses.
• Mechanical seals are means of controlling
the leakage process where other means
are less capable of performing the tasks.
3. CENTRIFUGAL PUMPSCENTRIFUGAL PUMPS
• A centrifugal pump is simply a
shaft, suspended on bearings with
an impeller attached to one end.
The impeller is encased in a
housing that is filled with a liquid.
As the shaft is rotated, centrifugal
force expels the liquid out through
an orifice, where it is typically
piped into a process or another
collection point. As the expelled
liquid exits the case, additional
liquid is added to the case so that a
flow develops. That is basically
how a centrifugal pump works.
5. AS THE PUMP SHAFT ROTATES
A LIQUID IS SUPPLIED TO
THE PUMP “SUCTION”
CENTRIFUGAL FORCE EXPELS THE
LIQUID OUT FROM THE IMPELLER
6. • The force of the expelled liquid creates pressure. This liquid
under pressure will seek areas of lower pressure. This is a
known physical principle of hydraulics. Some form of seal
must be applied to keep liquid from leaking around the shaft at
the point where it enters the case to drive the impeller. This is
where our mechanical seal comes into play.
• Take a look at the same pump again. Can you see the
mechanical seal behind the impeller?
7.
8. SEALING THE LIQUIDSEALING THE LIQUID
• Mechanical seals were originally designed to lend a
greater sealing capability than could be achieved using
common packing.
• Before the advent of mechanical seals, pump users relied
primarily on “rope” or braided style packing to achieve a
“seal” around the shaft. A series of pieces or “rings” were
installed into the pump “stuffing box” and they were
compressed tightly so that they created a difficult leak
path for the liquid to negotiate in order to leak to
atmosphere.
9.
10. SEALING THE LIQUIDSEALING THE LIQUID
• Early packing styles did not seal very well. In fact, until
recently, braided packing styles required varying amounts
of leakage for lubrication. If leakage was not permitted to
occur, the packing would literally “burn up” and often
cause severe damage to the pump shaft. Even with
adequate leakage for lubrication, pump shaft wear was a
commonly expected occurrence and as the shaft wore it
would in turn, cause poor shaft packing life.
• As leakage becomes more excessive, the gland is
tightened to reduce leakage.
11.
12.
13.
14.
15.
16. SEALING THE LIQUIDSEALING THE LIQUID
• With the introduction of mechanical seals, this leakage
could be controlled to a much greater degree.
• Let’s look at the same pump with a mechanical seal
installed. Note that the seal shown is an RS-1 with O-
Ring type stationary and a set screw collar.
17.
18.
19. SEALING THE LIQUIDSEALING THE LIQUID
• You have probably taken notice of the illustration showing
minor leakage to atmosphere. It is appropriate to point
out at this time…
21. Types of Leakages
• Internal Leakage:
This occurs in hydraulic built with operating
clearance.
Moving path needs to be lubricated and leakage
path may be solely designed for that purpose.
Internal leakage does not cause loss of fluid as it
returns to the reservoir.
This leakage increases clearance and causes wear.
22. Types of Leakage
• External Leakage:
Loss of fluid occurs
Safety hazard
Caused due to improper assembly of pipe fittings
Over tightened fittings may become damaged and
vibration can cause leakages.
23. Functions
• Prevent leakages both internally as well as
externally
• Prevent dust and other particle from
entering into the system
• Maintain pressure
• Enhance service life and reliability of the
hydraulic system.
24. Classification
1. According to the method of sealing:
• Positive Sealing: a seal which prevents
even a minute amount of oil from getting
past, it doesn’t allow any liquid to flow.
• Non-positive Sealing: these are assembled
between the mating parts that move
relative to one another. Hence they are
subject to wear.
25. 2. According to the relative motion
occurring between the seals and other
parts:
•Static Seals:
Static seals are used to prevent two surface
having no relative motion between them. Eg:
Gaskets
•Dynamic Seals:
It is used when leakage of oil between two
moving parts is to be stopped. Eg: Rings,
Stuffing box.
26. • According to the geometrical cross-
section:
O Ring Seal:
O ring can be used for static as well as
dynamic conditions
It gives effective sealing over a wide range of
pressure.
Use of backup washers is necessary in this
type of seal
27.
28. • V type seals
V rings and U rings are compression type
seals used in all types of reciprocating
motion applications.
Piston rods and Piston seals in press rank,
jacks, seals on plunger and piston in
reciprocating pumps.
29. • T ring seals
• Piston rings
• Wiper rings and Scrapper rings:
They are used to wipe out foreign materials
like dirt abrasive material or contaminants
from the piston rods. To extend the life of
rod seals dirt extrusion is necessary.
30. 4. According to the type of seal material
used:
These seals are made from variety of natural
and synthetic materials. Mostly plastic and
synthetic rubber is used.
•Neoprene (Chloroprene)
•Buna-N
•Silicone (Teflon)
•Tetrafluoroethylene
•Viton
32. Schedule of Pipes & Schedule
Number
Classification of pipes is done based on their
wall thickness viz.
-Standard Pipes
-Extra Strong Pipes
-Double Extra Strong Pipes
But as per new classification, the wall
thickness is expressed as Schedule number
(ANSI)
33. Schedule Number
• Higher the wall thickness of pipes used, the
ID will determine the bursting pressure of a
line i.e for a given ID, greater the wall
thickness, greater will be the bursting
pressure.
• Standard- Schedule 40
• Extra Strong- Schedule 80
• Double Extra Heavy – Schedule 160
34. Basics of ISO Symbols
Purpose:
1.The purpose of this standard is to provide a system
of fluid power graphic symbols for industrial and
educational purpose
2.The purpose of this standard is to simplify design,
fabrication, analysis and service of fluid power
circuits.
3.The purpose is to promote universal understanding
and to provide symbols which are internationally
recognized.
35. Symbols
NAME SYMBOL MEANING
PNEUMATIC TO ILLUSTRATE
THE FLOW
DIRECTION
HYDRAULIC
CONNECTED SYSTEM IS
CONNECTED
DISCONNECT-
ED
SYSTEM IS
DISCONNECTED
37. Basic Symbols
Line Working line, pilot supply,
return, electrical
Chain Enclosure of two or more
functions in one unit
Dashed Pilot control, bleed, filter
Line Electrical line
1
2
3
12 10
38. Valve symbol structure
• The function of a valve is given by a pair of
numerals separated by a stroke, e.g. 3/2..
• The first numeral indicates the number of
main ports. These are inlets, outlets and
exhausts but excludes signal ports and
external pilot feeds.
• The second numeral indicates the number of
states the valve can achieve.
39. Valve symbol structure
• A 3/2 valve therefore has 3 ports (normally
these are inlet, outlet and exhaust) and 2
states (the normal state and the operated
state)
• The boxes are two pictures of the same
valve
normal
operated