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Materials Handling, Storage,
Use and Disposal
 29 CFR 1926 – Subpart H
Objectives
In this course, we will discuss:
− Minimum OSHA requirements for material handling,
storage and equipment
− Cover safe storage of materials
− Review proper use of rigging equipment
− Identify hazards and abatement methods
Materials Storage
In buildings under construction, materials must
not be placed within 6 feet of a hoistway or floor
opening.
1926.250(b)(1)
Use personal fall arrest equipment when
working on stored material in silos, hoppers,
tanks, and similar storage areas.
Noncompatible materials shall be segregated
in storage.
Materials shall not be stored on
scaffolds or runways except for
immediate operations.
Materials Storage 1926.250(b)(2)-(5)
Materials Storage
Stack bricks in a manner
that will keep them from
falling.
Do not stack more than 7
feet high.
Taper back a loose brick
stack after it is 4 feet
high.
1926.250(b)(6)
When masonry blocks are stacked higher than
6 feet
− The stack should be tapered back one-half block per
tier above the 6-foot level.
Materials Storage 1926.250(b)(7)
Materials Storage
Storage of lumber
− Remove nails before
stacking
− Stacked level and on sills
− Stack lumber so that it is
stable and self supporting
− Piles not to exceed 20 feet
» 16 feet if handled manually
1926.250(b)(8)
Materials Storage
Structural steel, pipe, bar stock, etc., unless
racked, must be stacked and blocked to
prevent spreading or tilting.
1926.250(b)(9)
Housekeeping
Storage areas must be kept free from
accumulation of materials that create hazards
from:
− Tripping
− Fire
− Explosion
− Pest harborage
1926.250(c)
Dockboards
Dockboards must be strong enough to carry
imposed load.
− Portable dockboards must
be properly secured in
position.
− Provided with handholds,
or other effective means,
to permit safe handling
1926.250(d)
Dockboards
Positive protection must be provided to prevent
railroad cars from moving during loading or
unloading operations.
1926.250(d)(4)
Rigging equipment for material handling shall
be inspected prior to use on each shift and as
necessary during its use to ensure that it is
safe.
Defective rigging equipment shall be removed
from service.
Rigging Equipment 1926.251(a)(1)
Rigging Equipment
Most commonly used sling configurations in
construction rigging
− Vertical, choker, and basket hitches
Use applicable tables
in Subpart H for rated
capacities of various
sling configurations
1926.251(a)(2)
Rigging Equipment
General
− Rigging equipment shall not be loaded in
excess of its recommended safe working
load.
1926.251(a)(2)
Rigging equipment shall be removed from
work area so as not to present a hazard to
employees when not in use.
Custom design grabs, hooks, clamps, or other
lifting accessories shall be marked to indicate
the safe working loads.
Rigging Equipment 1926.251(a)(3)-(4)
Rigging Equipment Slings
Types of slings covered are those made from
alloy steel chain, wire rope, metal mesh, natural
or synthetic fiber rope, and synthetic web.
Chain Wire rope Metal mesh Synthetic
1926.250(a)(5)
Rigging Equipment Inspections
Inspections
− Equipment must be
inspected prior to
use and each shift.
» Also, as necessary
during its use
− Damaged or defective
equipment must be
removed from service.
1926.251(a)(6)
Alloy Steel Chains
Chain slings must have
permanently affixed
durable identification
stating:
− Size, grade, rated
capacity, and sling
manufacturer
1926.251(b)(1)
Alloy Steel Chains
Hooks, rings, oblong links, or other
attachments, when used with alloy steel chains,
must have a rated capacity at least equal to
that of the chain.
1926.251(b)(2)
Alloy Steel Chains
Job or shop hooks and links, or makeshift
fasteners, formed from bolts, rods, etc., or other
such attachments, shall not be used.
− Kinked or knotted chains must not be
used for lifting.
− Chains must not be
shortened by bolting,
wiring or knotting.
1926.251(b)(3)
Alloy Steel Chains
Must adhere to manufacturer’s recommended
ratings for safe working loads of chains and
chain slings
Rated capacity must
conform to values
shown in Table H-1
1926.251(b)(4)
Alloy Steel Chains
Chains must be removed from service when
maximum allowable wear is reached at any
point of any link.
− As indicated in
Table H-2
1926.251(b)(5)
Alloy Steel Chains
 A thorough periodic inspection of slings must be made
on a regular basis.
− At least annually
 Inspection determined on the
basis of:
− Frequency of sling use
− Severity of service conditions
− Nature of lifts being made
− Experience gained on service
life of slings
1926.251(b)(6)(i)
Alloy Steel Chains
A record of the most
recent month in which
the chain sling was
thoroughly inspected
must be maintained.
The record must be
available for
examination.
1926.251(b)(6)(ii)
Wire Rope Slings
Considerations when selecting wire rope
− Strength
− Flexibility or resistance
to bending fatigue
− Resistance to abrasion
− Resistance to crushing
− Resistance to rotation
− Resistance to corrosion
1926.251(c)
Wire Rope Slings
Eye splices made
in any wire rope
must have at least
three full tucks.
1926.251(c)(4)(i)
Wire Rope Slings
Wire rope must not be used if in any length of
eight diameters:
− Total number of visible broken wires exceed 10% of
the total number of wires
− Rope shows excessive wear, corrosion, or defect
1926.251(c)(4)(iv)
Wire Rope Slings
Bird Caging Kinking
Crushing
1926.251(c)(4)(iv)
Heat Damage
Wire Rope Slings
When using U-bolt wire rope clips to form eyes,
ensure the “U” section is in contact with the
dead end of the rope.
Correct Method
1926.251(c)(5)(i)
Synthetic Web Slings
Synthetic web sling markings
− Slings must be marked or coded to show:
» Name or trademark of
manufacturer
» Rated capacities for the
type of hitch
» Type of material
1926.251(e)
Synthetic Web Slings
Synthetic web sling markings
− Fittings must have a breaking strength at least equal
to that of the sling
− Fittings must be free of sharp edges
1926.251(e)(4)
Synthetic Web Slings
Stitching is the only method allowed to attach
end fittings to webbing, or to form eyes
Stitching
1926.251(e)(5)
 Chemicals
− Nylon web slings shall not be used where fumes, vapors,
sprays, mists or liquids of acids or phenolics are present.
− Polyester or polypropylene web slings, or web slings with
aluminum fittings shall not be used where fumes, vapors,
sprays, mists or liquids of caustics are present.
 Heat
− Synthetic web slings of polyester and nylon shall not be used
in excess of 180 deg. F (82 deg. C).
− Polypropylene web slings shall not be used at temperatures in
excess of 200 deg. F (93.33 deg. C).
Environmental Conditions 1926.251(e)(6)-(7)
Synthetic Web Slings
Remove from service if any of the following
conditions are present:
− Acid or caustic burns
− Melting or charring of
any part
− Snags, punctures,
tears or cuts
− Broken or worn
stitches
− Distortion of fittings Heat Damage
1926.251(e)(8)
Shackles and Hooks
 Table H-19 shall be used to determine the safe working
loads of various sizes of shackles.
 Higher safe working loads
are permissible when
recommended by the
manufacturer for specific,
identifiable products, provided
that a safety factor of not less
than 5 is maintained.
 Manufacturer’s recommended
safe working loads not to be
exceeded.
1926.251(f)(1)
Shackles and Hooks
Right Wrong
1926.251(f)
Shackles and Hooks
 Follow manufacturer’s recommendations in
determining safe working load (SWL)
− If manufacturer’s SWL is not available:
» Must be tested to the intended SWL before they are initially put
into use
» Employer must keep a record
of the dates and test results
1926.251(f)(2)
Disposal of Waste Materials
An enclosed chute must
be used when dropping
material more than 20 feet
outside of a building.
1926.252(a)
Disposal of Waste Materials
When debris is dropped through holes in floors
without the use of chutes:
− Area must be enclosed with barricades
− Warning signs must be posted at each level
1926.252(b)
Disposal of Waste Materials
 All scrap lumber, waste material, and rubbish must be
removed from the immediate work area as work
progresses.
 Disposal of waste material or
debris by burning shall comply
with local fire regulations.
 All solvent waste, oily rags, and
flammable liquids must be kept
in fire resistant covered containers
until removed from worksite.
1926.252(c)-(e)
Summary
In this course, we discussed:
 Minimum OSHA requirements for material handling,
storage and equipment
 Covered safe storage of materials
 Reviewed proper use of rigging equipment
 Identified hazards and abatement methods
Thank You For Attending!
Final Questions?

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Materials Handling, Storage, Use and Disposal by NMED

  • 1. Materials Handling, Storage, Use and Disposal  29 CFR 1926 – Subpart H
  • 2. Objectives In this course, we will discuss: − Minimum OSHA requirements for material handling, storage and equipment − Cover safe storage of materials − Review proper use of rigging equipment − Identify hazards and abatement methods
  • 3. Materials Storage In buildings under construction, materials must not be placed within 6 feet of a hoistway or floor opening. 1926.250(b)(1)
  • 4. Use personal fall arrest equipment when working on stored material in silos, hoppers, tanks, and similar storage areas. Noncompatible materials shall be segregated in storage. Materials shall not be stored on scaffolds or runways except for immediate operations. Materials Storage 1926.250(b)(2)-(5)
  • 5. Materials Storage Stack bricks in a manner that will keep them from falling. Do not stack more than 7 feet high. Taper back a loose brick stack after it is 4 feet high. 1926.250(b)(6)
  • 6. When masonry blocks are stacked higher than 6 feet − The stack should be tapered back one-half block per tier above the 6-foot level. Materials Storage 1926.250(b)(7)
  • 7. Materials Storage Storage of lumber − Remove nails before stacking − Stacked level and on sills − Stack lumber so that it is stable and self supporting − Piles not to exceed 20 feet » 16 feet if handled manually 1926.250(b)(8)
  • 8. Materials Storage Structural steel, pipe, bar stock, etc., unless racked, must be stacked and blocked to prevent spreading or tilting. 1926.250(b)(9)
  • 9. Housekeeping Storage areas must be kept free from accumulation of materials that create hazards from: − Tripping − Fire − Explosion − Pest harborage 1926.250(c)
  • 10. Dockboards Dockboards must be strong enough to carry imposed load. − Portable dockboards must be properly secured in position. − Provided with handholds, or other effective means, to permit safe handling 1926.250(d)
  • 11. Dockboards Positive protection must be provided to prevent railroad cars from moving during loading or unloading operations. 1926.250(d)(4)
  • 12. Rigging equipment for material handling shall be inspected prior to use on each shift and as necessary during its use to ensure that it is safe. Defective rigging equipment shall be removed from service. Rigging Equipment 1926.251(a)(1)
  • 13. Rigging Equipment Most commonly used sling configurations in construction rigging − Vertical, choker, and basket hitches Use applicable tables in Subpart H for rated capacities of various sling configurations 1926.251(a)(2)
  • 14. Rigging Equipment General − Rigging equipment shall not be loaded in excess of its recommended safe working load. 1926.251(a)(2)
  • 15. Rigging equipment shall be removed from work area so as not to present a hazard to employees when not in use. Custom design grabs, hooks, clamps, or other lifting accessories shall be marked to indicate the safe working loads. Rigging Equipment 1926.251(a)(3)-(4)
  • 16. Rigging Equipment Slings Types of slings covered are those made from alloy steel chain, wire rope, metal mesh, natural or synthetic fiber rope, and synthetic web. Chain Wire rope Metal mesh Synthetic 1926.250(a)(5)
  • 17. Rigging Equipment Inspections Inspections − Equipment must be inspected prior to use and each shift. » Also, as necessary during its use − Damaged or defective equipment must be removed from service. 1926.251(a)(6)
  • 18. Alloy Steel Chains Chain slings must have permanently affixed durable identification stating: − Size, grade, rated capacity, and sling manufacturer 1926.251(b)(1)
  • 19. Alloy Steel Chains Hooks, rings, oblong links, or other attachments, when used with alloy steel chains, must have a rated capacity at least equal to that of the chain. 1926.251(b)(2)
  • 20. Alloy Steel Chains Job or shop hooks and links, or makeshift fasteners, formed from bolts, rods, etc., or other such attachments, shall not be used. − Kinked or knotted chains must not be used for lifting. − Chains must not be shortened by bolting, wiring or knotting. 1926.251(b)(3)
  • 21. Alloy Steel Chains Must adhere to manufacturer’s recommended ratings for safe working loads of chains and chain slings Rated capacity must conform to values shown in Table H-1 1926.251(b)(4)
  • 22. Alloy Steel Chains Chains must be removed from service when maximum allowable wear is reached at any point of any link. − As indicated in Table H-2 1926.251(b)(5)
  • 23. Alloy Steel Chains  A thorough periodic inspection of slings must be made on a regular basis. − At least annually  Inspection determined on the basis of: − Frequency of sling use − Severity of service conditions − Nature of lifts being made − Experience gained on service life of slings 1926.251(b)(6)(i)
  • 24. Alloy Steel Chains A record of the most recent month in which the chain sling was thoroughly inspected must be maintained. The record must be available for examination. 1926.251(b)(6)(ii)
  • 25. Wire Rope Slings Considerations when selecting wire rope − Strength − Flexibility or resistance to bending fatigue − Resistance to abrasion − Resistance to crushing − Resistance to rotation − Resistance to corrosion 1926.251(c)
  • 26. Wire Rope Slings Eye splices made in any wire rope must have at least three full tucks. 1926.251(c)(4)(i)
  • 27. Wire Rope Slings Wire rope must not be used if in any length of eight diameters: − Total number of visible broken wires exceed 10% of the total number of wires − Rope shows excessive wear, corrosion, or defect 1926.251(c)(4)(iv)
  • 28. Wire Rope Slings Bird Caging Kinking Crushing 1926.251(c)(4)(iv) Heat Damage
  • 29. Wire Rope Slings When using U-bolt wire rope clips to form eyes, ensure the “U” section is in contact with the dead end of the rope. Correct Method 1926.251(c)(5)(i)
  • 30. Synthetic Web Slings Synthetic web sling markings − Slings must be marked or coded to show: » Name or trademark of manufacturer » Rated capacities for the type of hitch » Type of material 1926.251(e)
  • 31. Synthetic Web Slings Synthetic web sling markings − Fittings must have a breaking strength at least equal to that of the sling − Fittings must be free of sharp edges 1926.251(e)(4)
  • 32. Synthetic Web Slings Stitching is the only method allowed to attach end fittings to webbing, or to form eyes Stitching 1926.251(e)(5)
  • 33.  Chemicals − Nylon web slings shall not be used where fumes, vapors, sprays, mists or liquids of acids or phenolics are present. − Polyester or polypropylene web slings, or web slings with aluminum fittings shall not be used where fumes, vapors, sprays, mists or liquids of caustics are present.  Heat − Synthetic web slings of polyester and nylon shall not be used in excess of 180 deg. F (82 deg. C). − Polypropylene web slings shall not be used at temperatures in excess of 200 deg. F (93.33 deg. C). Environmental Conditions 1926.251(e)(6)-(7)
  • 34. Synthetic Web Slings Remove from service if any of the following conditions are present: − Acid or caustic burns − Melting or charring of any part − Snags, punctures, tears or cuts − Broken or worn stitches − Distortion of fittings Heat Damage 1926.251(e)(8)
  • 35. Shackles and Hooks  Table H-19 shall be used to determine the safe working loads of various sizes of shackles.  Higher safe working loads are permissible when recommended by the manufacturer for specific, identifiable products, provided that a safety factor of not less than 5 is maintained.  Manufacturer’s recommended safe working loads not to be exceeded. 1926.251(f)(1)
  • 36. Shackles and Hooks Right Wrong 1926.251(f)
  • 37. Shackles and Hooks  Follow manufacturer’s recommendations in determining safe working load (SWL) − If manufacturer’s SWL is not available: » Must be tested to the intended SWL before they are initially put into use » Employer must keep a record of the dates and test results 1926.251(f)(2)
  • 38. Disposal of Waste Materials An enclosed chute must be used when dropping material more than 20 feet outside of a building. 1926.252(a)
  • 39. Disposal of Waste Materials When debris is dropped through holes in floors without the use of chutes: − Area must be enclosed with barricades − Warning signs must be posted at each level 1926.252(b)
  • 40. Disposal of Waste Materials  All scrap lumber, waste material, and rubbish must be removed from the immediate work area as work progresses.  Disposal of waste material or debris by burning shall comply with local fire regulations.  All solvent waste, oily rags, and flammable liquids must be kept in fire resistant covered containers until removed from worksite. 1926.252(c)-(e)
  • 41. Summary In this course, we discussed:  Minimum OSHA requirements for material handling, storage and equipment  Covered safe storage of materials  Reviewed proper use of rigging equipment  Identified hazards and abatement methods
  • 42. Thank You For Attending! Final Questions?

Editor's Notes

  1. The information in this presentation is provided voluntarily by the N.C. Department of Labor, Education Training and Technical Assistance Bureau as a public service and is made available in good faith. This presentation is designed to assist trainers conducting OSHA outreach training for workers. Since workers are the target audience, this presentation emphasizes hazard identification, avoidance, and control – not standards. No attempt has been made to treat the topic exhaustively. It is essential that trainers tailor their presentations to the needs and understanding of their audience. The information and advice provided on this Site and on Linked Sites is to provided solely on the basis that users will be responsible for making their own assessment of the matters discussed herein and are advised to verify all relevant representations, statements, and information. This presentation is not a substitute for any of the provisions of the Occupational Safety and Health Act of North Carolina or for any standards issued by the N.C. Department of Labor. Mention of trade names, commercial products, or organizations does not imply endorsement by the N.C. Department of Labor.
  2. Photo: OSHA Office of Training and Education
  3. Photo: OSHA Office of Training and Education
  4. Photo: OSHA Office of Training and Education
  5. Photo Courtesy of GA Tech
  6. Photo: OSHA Office of Training and Education
  7. Photo: Federal OSHA
  8. Photo: OSHA Office of Training and Education
  9. Photo: Federal OSHA
  10. Photo: Federal OSHA
  11. Photo: OSHA.gov
  12. Photo: Federal OSHA
  13. Chart: OSHA Standard 1926.251(a)(2)
  14. Photo: OSHA.gov
  15. Photo: OSHA Office of Training and Education
  16. Photo: Federal OSHA
  17. Photo: OSHA Office of Training and Education
  18. Photo: OSHA Office of Training and Education
  19. Photo: Federal OSHA
  20. Photo: OSHA Office of Training and Education
  21. Photo: Federal OSHA
  22. Photo: Federal OSHA
  23. Photo: Federal OSHA
  24. Illustration: OSHA Office of Training and Education
  25. Photo: OSHA Office of Training and Education
  26. Photo: OSHA Office of Training and Education
  27. Photo: OSHA Office of Training and Education
  28. Photo: OSHA Office of Training and Education
  29. Photo: Federal OSHA
  30. Photo: Federal OSHA
  31. Photo: OSHA Office of Training and Education
  32. Photo: OSHA Office of Training and Education
  33. Photo: Federal OSHA
  34. Photo: OSHA Office of Training and Education
  35. Photo: Federal OSHA
  36. Photo: OSHA Office of Training and Education
  37. MS Clip Art
  38. Photo: OSHA Office of Training and Education
  39. MS Clip Art