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Machine GuardingMachine Guarding
29 CFR 1910.212
Mushroom / OSHA Alliance General Meeting
April 25, 2013
Importance of Machine GuardingImportance of Machine Guarding
 Machine Guarding protects workers
 Injuries due to lack of guarding can often
be serious and even fatal
 “Easy Fixes” which can make our
workplaces much safer
1910.212 OSHA Standard1910.212 OSHA Standard
 One or more methods of machine
guarding must be provided :
◦ To protect the operator and other employees
from hazards such as those created by:
 Point of operation
 Ingoing nip points
 Rotating parts
 Flying chips or sparks
Guards shall be affixed to the machine
OR secured elsewhere if not possible to the
machine
The guarding device shall be designed and
constructed to prevent the operator from
having any part of his/her body in the
danger zonedanger zone during the operatingduring the operating
cyclecycle
1910.212 Machine Guards1910.212 Machine Guards
Examples of GuardingExamples of Guarding
Perimeter Guarding
Machines – Require GuardingMachines – Require Guarding
Point of operation guarding:
◦ Guillotine cutters
◦ Shears
◦ Power saws
Revolving drums & barrels
Fans – less than 7 feet above working area
◦ Blades guarded with opening no larger ½ inches
Examples of Machine GuardingExamples of Machine Guarding
Grinder Shield
Where Mechanical HazardsWhere Mechanical Hazards
OccurOccur
 Point of Operation – point at which
work is performed such as cutting, shaping,
and boring
 Power Transmission Apparatus –
components of the mechanical system that
transmit energy to the part of the machine
performing the work (i.e. flywheels, pulleys)
 All Moving Parts - parts of the machine
that move while the machine is working
Examples of Guarding - GearsExamples of Guarding - Gears
Tool Needed to
Remove Guard
Guarding PreventionsGuarding Preventions
 Prevent Contact – Guard must prevent
hands, arms, and any other body part of an
operator’s body from making contact with
moving parts
 Secure – Guard need to be made of durable
material that will withstand the conditions of
normal use and must be firmly secured to the
machine
 Protect from Falling Objects – Guard
should ensure that no objects can fall into
moving parts
Guarding RequirementsGuarding Requirements
 Create No New Hazards – Guard should
not create a new hazard such as a shear or nip
point or a sharp, jagged edge
 Create No Interference – Safeguard should
not prohibit operator from performing his/her
job safely and efficiently
 Allow Safe Lubrication – Operators should
be able to lubricate the machine without
removing the guards
Mushroom Operations GuardingMushroom Operations Guarding
Compost Facility
Mixing Line Conveyors
Raw Material Conveyors
Mushroom Houses / Growing
Clean-out Operation Conveyors
Filling Operation Conveyors
Casing Operation Conveyors
Examples of Guarding - ConveyorExamples of Guarding - Conveyor
Composting OperationComposting Operation
Examples of Guarding –Examples of Guarding –
Filling OperationFilling Operation
Examples of Guarding –Examples of Guarding –
Clean-out OperationClean-out Operation
Examples of Guarding –Examples of Guarding –
Casing OperationCasing Operation
Mushroom Operations GuardingMushroom Operations Guarding
Packing Area
Packing Line Conveyors
Box-Making Machines
Compacting Machines
Maintenance Facilities
Grinding Machines
Welding Machines
Shears
Drills
Saws
Fans
Examples of Guarding - PackingExamples of Guarding - Packing
Box MachineBox Machine
(Perimeter Guarding)(Perimeter Guarding)
Wrapper MachineWrapper Machine
Examples of Guarding - PackingExamples of Guarding - Packing
Conveyor LinesConveyor Lines
Examples of Guarding – FanExamples of Guarding – Fan
Examples of Guarding - ToolsExamples of Guarding - Tools
Grinder Shield
Guarding OpportunitiesGuarding Opportunities
Guarding OpportunitiesGuarding Opportunities
 What machines at your
company need guarding?
Guarding SummaryGuarding Summary
 Inspect machinery and equipment to identify
guarding opportunities
 Network to identify guarding options
 When in doubt, guard the hazard!!
Why GuardWhy Guard ––
for the Safetyfor the Safety
of Ourof Our
Employees!Employees!
““Which way will you go?”Which way will you go?”
OROR

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Machine Guarding By Mushroom

  • 1. Machine GuardingMachine Guarding 29 CFR 1910.212 Mushroom / OSHA Alliance General Meeting April 25, 2013
  • 2. Importance of Machine GuardingImportance of Machine Guarding  Machine Guarding protects workers  Injuries due to lack of guarding can often be serious and even fatal  “Easy Fixes” which can make our workplaces much safer
  • 3. 1910.212 OSHA Standard1910.212 OSHA Standard  One or more methods of machine guarding must be provided : ◦ To protect the operator and other employees from hazards such as those created by:  Point of operation  Ingoing nip points  Rotating parts  Flying chips or sparks
  • 4. Guards shall be affixed to the machine OR secured elsewhere if not possible to the machine The guarding device shall be designed and constructed to prevent the operator from having any part of his/her body in the danger zonedanger zone during the operatingduring the operating cyclecycle 1910.212 Machine Guards1910.212 Machine Guards
  • 5. Examples of GuardingExamples of Guarding Perimeter Guarding
  • 6. Machines – Require GuardingMachines – Require Guarding Point of operation guarding: ◦ Guillotine cutters ◦ Shears ◦ Power saws Revolving drums & barrels Fans – less than 7 feet above working area ◦ Blades guarded with opening no larger ½ inches
  • 7. Examples of Machine GuardingExamples of Machine Guarding Grinder Shield
  • 8. Where Mechanical HazardsWhere Mechanical Hazards OccurOccur  Point of Operation – point at which work is performed such as cutting, shaping, and boring  Power Transmission Apparatus – components of the mechanical system that transmit energy to the part of the machine performing the work (i.e. flywheels, pulleys)  All Moving Parts - parts of the machine that move while the machine is working
  • 9. Examples of Guarding - GearsExamples of Guarding - Gears Tool Needed to Remove Guard
  • 10. Guarding PreventionsGuarding Preventions  Prevent Contact – Guard must prevent hands, arms, and any other body part of an operator’s body from making contact with moving parts  Secure – Guard need to be made of durable material that will withstand the conditions of normal use and must be firmly secured to the machine  Protect from Falling Objects – Guard should ensure that no objects can fall into moving parts
  • 11. Guarding RequirementsGuarding Requirements  Create No New Hazards – Guard should not create a new hazard such as a shear or nip point or a sharp, jagged edge  Create No Interference – Safeguard should not prohibit operator from performing his/her job safely and efficiently  Allow Safe Lubrication – Operators should be able to lubricate the machine without removing the guards
  • 12. Mushroom Operations GuardingMushroom Operations Guarding Compost Facility Mixing Line Conveyors Raw Material Conveyors Mushroom Houses / Growing Clean-out Operation Conveyors Filling Operation Conveyors Casing Operation Conveyors
  • 13. Examples of Guarding - ConveyorExamples of Guarding - Conveyor Composting OperationComposting Operation
  • 14. Examples of Guarding –Examples of Guarding – Filling OperationFilling Operation
  • 15. Examples of Guarding –Examples of Guarding – Clean-out OperationClean-out Operation
  • 16. Examples of Guarding –Examples of Guarding – Casing OperationCasing Operation
  • 17. Mushroom Operations GuardingMushroom Operations Guarding Packing Area Packing Line Conveyors Box-Making Machines Compacting Machines Maintenance Facilities Grinding Machines Welding Machines Shears Drills Saws Fans
  • 18. Examples of Guarding - PackingExamples of Guarding - Packing Box MachineBox Machine (Perimeter Guarding)(Perimeter Guarding) Wrapper MachineWrapper Machine
  • 19. Examples of Guarding - PackingExamples of Guarding - Packing Conveyor LinesConveyor Lines
  • 20. Examples of Guarding – FanExamples of Guarding – Fan
  • 21. Examples of Guarding - ToolsExamples of Guarding - Tools Grinder Shield
  • 23. Guarding OpportunitiesGuarding Opportunities  What machines at your company need guarding?
  • 24. Guarding SummaryGuarding Summary  Inspect machinery and equipment to identify guarding opportunities  Network to identify guarding options  When in doubt, guard the hazard!! Why GuardWhy Guard –– for the Safetyfor the Safety of Ourof Our Employees!Employees!
  • 25. ““Which way will you go?”Which way will you go?” OROR