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Michael J. Cuddy, PE – TranSystems



July 16, 2012
Stone Arch Bridge Components




                                                                Source: Commonwealth of Pennsylvania, 1986


    Preservation Combination

2   TRBADC50 / Preservation Partnerships / ByWays to the Past
Displaced Sections




    Preservation Combination

3   TRBADC50 / Preservation Partnerships / ByWays to the Past
Displaced Sections




    Preservation Combination

4   TRBADC50 / Preservation Partnerships / ByWays to the Past
Displaced Sections




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5   TRBADC50 / Preservation Partnerships / ByWays to the Past
Collapsed Spandrel Wall




    Preservation Combination

6   TRBADC50 / Preservation Partnerships / ByWays to the Past
Longitudinal Cracks




    Preservation Combination

7   TRBADC50 / Preservation Partnerships / ByWays to the Past
Missing Stones




    Preservation Combination

8   TRBADC50 / Preservation Partnerships / ByWays to the Past
Missing Stones




    Preservation Combination

9   TRBADC50 / Preservation Partnerships / ByWays to the Past
Broken Stones




     Preservation Combination

10   TRBADC50 / Preservation Partnerships / ByWays to the Past
Stone Deterioration




     Preservation Combination

11   TRBADC50 / Preservation Partnerships / ByWays to the Past
Missing Mortar




     Preservation Combination

12   TRBADC50 / Preservation Partnerships / ByWays to the Past
Water Infiltration




     Preservation Combination

13   TRBADC50 / Preservation Partnerships / ByWays to the Past
Vegetation Growth




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14   TRBADC50 / Preservation Partnerships / ByWays to the Past
Vegetation Growth




     Preservation Combination

15   TRBADC50 / Preservation Partnerships / ByWays to the Past
Collision Damage




     Preservation Combination

16   TRBADC50 / Preservation Partnerships / ByWays to the Past
CASE STUDIES



     Preservation Combination

17   TRBADC50 / Preservation Partnerships / ByWays to the Past
Stenton Avenue Bridge (S.R. 3003) over
     Wissahickon Creek
           Whitemarsh Township, Montgomery County
           Setting
                 The bridge carries a 2 lane road over a stream in a rural
                 setting with pasture land and forest at three quadrants of
                 the bridge. The fourth quadrant includes a large ca. 1960
                 dwelling.
           Bridge Description
                  Built in 1914
                  Total length of 168 feet as measured from end to end of
                  wingwalls
                  2-Span Masonry Arch Bridge (clear spans of 30’ and 26’)
                  comprised of rubble-coursed field stone spandrel walls
                  and parapets with concrete capstones that continue
                  across the wingwalls. The voussoirs of the arch rings are
                  partially parged. The intrados are parged, and concrete
                  toe walls have been placed.
     Preservation Combination

18   TRBADC50 / Preservation Partnerships / ByWays to the Past
Aerial View Showing Project Setting




             •Erdenheim Farm Showing Project Setting
                     Aerial View
             •Fort Washington State Park
             •Wissahickon Trail
     Preservation Combination

19   TRBADC50 / Preservation Partnerships / ByWays to the Past
Stenton Avenue Masonry Arch Rehabilitation




         Completion Date: 2010

         Cost: $1,050,000

         Designer: TranSystems

         Owner: PennDOT District 6-
         0




     Preservation Combination

20   TRBADC50 / Preservation Partnerships / ByWays to the Past
Stenton Avenue Bridge


      Average daily traffic:
      9,774 vehicles per day.

      Important
      transportation link.

      Critical Condition due to
      masonry superstructure
      condition with several
      Priority “0” and “1”
      recommendations
      requiring timely repairs.




     Preservation Combination

21   TRBADC50 / Preservation Partnerships / ByWays to the Past
Existing Structure




                                   Large sections of bulging spandrel walls.

     Preservation Combination

22   TRBADC50 / Preservation Partnerships / ByWays to the Past
Structure Was in Critical Condition




                                                                 Sections of the masonry
                                                                 walls exhibited cracks,
                                                                 bulges and missing or
                                                                 displaced stones. The
                                                                 structure was classified as
                                                                 Structurally Deficient.




     Preservation Combination

23   TRBADC50 / Preservation Partnerships / ByWays to the Past
Heavy Efflorescence on Intrados Coating




                                                                 Overall, the barrels were in
                                                                 good condition and suitable
                                                                 for reuse in the rehabilitated
                                                                 structure.




     Preservation Combination

24   TRBADC50 / Preservation Partnerships / ByWays to the Past
Substandard Bridge Railings



                                                                 •Existing roadway width
                                                                 (20’-10”) was determined
                                                                 to be adequate for traffic
                                                                 volumes.

                                                                 •Masonry barriers
                                                                 inadequate height and
                                                                 strength.

                                                                 •Substandard guiderail
                                                                 connections.




     Preservation Combination

25   TRBADC50 / Preservation Partnerships / ByWays to the Past
How Significant Issues Were Resolved



                Replace earth fill with lightweight concrete fill.
                Reconstruct stone masonry parapets with
                reinforced concrete cores and full width
                moment slab.
                Repoint masonry as needed.
                Scour repair and protection.



     Preservation Combination

26   TRBADC50 / Preservation Partnerships / ByWays to the Past
Typical Section




                       Reinforced concrete moment slab constructed on the
                       new lightweight concrete fill and existing arch barrel.

     Preservation Combination

27   TRBADC50 / Preservation Partnerships / ByWays to the Past
Temporary Support of Arches




     Arch “centering”, constructed of a timber and pipe scaffolding
     system, installed to stabilize the arches during rehabilitation. The
     existing bituminous pavement, earth fill, masonry parapets and
     deteriorated sections of the spandrel walls were removed.
     Preservation Combination

28   TRBADC50 / Preservation Partnerships / ByWays to the Past
Utility Replacement




     Since the utilities would ultimately be encased in the concrete fill,
     carrier pipes were installed that would permit the smaller diameter
     utility pipes to be installed after the bridge rehabilitation.
     Preservation Combination

29   TRBADC50 / Preservation Partnerships / ByWays to the Past
Removal of Earth Fill




                    Concrete fill was placed over pier and abutments to
                    stabilize the structure during masonry reconstruction.

     Preservation Combination

30   TRBADC50 / Preservation Partnerships / ByWays to the Past
Replaced Earth Fill With Lightweight Concrete Fill




                Deteriorated sections of the spandrel walls were
                reconstructed and concrete fill was placed up to sub-grade
                level of the new reinforced concrete moment slab.
     Preservation Combination

31   TRBADC50 / Preservation Partnerships / ByWays to the Past
Finished Concrete Moment Slab




     Full width reinforced concrete moment slab with integral concrete
     barriers was constructed on the concrete fill. The barriers were faced
     with stone and finished with an integral concrete capstone for
     aesthetics.
      Preservation Combination

32   TRBADC50 / Preservation Partnerships / ByWays to the Past
Typical Slab/Parapet with Reinforcement Detail




     Preservation Combination

33   TRBADC50 / Preservation Partnerships / ByWays to the Past
Concrete Core Barrier




                                   Stone facing was also provided on the
                                   fascia.
     Preservation Combination

34   TRBADC50 / Preservation Partnerships / ByWays to the Past
Repointing of Masonry




     Repointing was performed in accordance with the PennDOT Stone
     Arch Bridge Maintenance Manual and NPS Standards.

     Preservation Combination

35   TRBADC50 / Preservation Partnerships / ByWays to the Past
Finished Roadway Section




     •A bituminous wearing surface was added to the concrete moment
     slab to provide the appearance of the original structure.
     •Note increased parapet height and improved guiderail attachments.
     Preservation Combination

36   TRBADC50 / Preservation Partnerships / ByWays to the Past
Finished Bridge




     Preservation Combination

37   TRBADC50 / Preservation Partnerships / ByWays to the Past
Edges Mill Road Bridge (S.R. 4015) over a Branch
     of Beaver Creek
           Caln Township, Chester County
           Setting
                 The bridge carries a 2 lane road over a stream in a
                 rural setting.
           Bridge Description
                 Built in 1916
                 Total length of approximately 180’ feet as measured
                 from end to end of wingwalls
                 3-Span Masonry Arch Bridge (clear spans of 24’-7,
                 24’-8 & 24’-2) comprised of rubble-coursed field stone
                 spandrel walls and parapets with concrete capstones
                 that continue across the wingwalls.
                 The intrados of each span has been parged.
     Preservation Combination

38   TRBADC50 / Preservation Partnerships / ByWays to the Past
Roadway View of Existing Bridge




     Preservation Combination

39   TRBADC50 / Preservation Partnerships / ByWays to the Past
Existing South Elevation




     Preservation Combination

40   TRBADC50 / Preservation Partnerships / ByWays to the Past
Longitudinal Crack in Arch Barrel




     Preservation Combination

41   TRBADC50 / Preservation Partnerships / ByWays to the Past
Resetting Ringstones




     Preservation Combination

42   TRBADC50 / Preservation Partnerships / ByWays to the Past
Resetting Ringstones




     Preservation Combination

43   TRBADC50 / Preservation Partnerships / ByWays to the Past
Resetting Ringstones




     Preservation Combination

44   TRBADC50 / Preservation Partnerships / ByWays to the Past
Bridge Plaque




     Preservation Combination

45   TRBADC50 / Preservation Partnerships / ByWays to the Past
Partial Width Moment Slab




     Preservation Combination

46   TRBADC50 / Preservation Partnerships / ByWays to the Past
Grand Opening




     Preservation Combination

47   TRBADC50 / Preservation Partnerships / ByWays to the Past
North Elevation – Complete Bridge




     Preservation Combination

48   TRBADC50 / Preservation Partnerships / ByWays to the Past
Lessons Learned/Conclusions



           Through the development of a streamlined repair
           methodology, PennDOT District 6-0 has been able to
           efficiently and cost effectively rehabilitate it’s
           structurally deficient masonry arch bridges.
           Over the past 2 years, construction contracts for over
           25 masonry arches, have been let employing these
           procedures.




     Preservation Combination

49   TRBADC50 / Preservation Partnerships / ByWays to the Past

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Masonry Arches

  • 1. Michael J. Cuddy, PE – TranSystems July 16, 2012
  • 2. Stone Arch Bridge Components Source: Commonwealth of Pennsylvania, 1986 Preservation Combination 2 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 3. Displaced Sections Preservation Combination 3 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 4. Displaced Sections Preservation Combination 4 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 5. Displaced Sections Preservation Combination 5 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 6. Collapsed Spandrel Wall Preservation Combination 6 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 7. Longitudinal Cracks Preservation Combination 7 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 8. Missing Stones Preservation Combination 8 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 9. Missing Stones Preservation Combination 9 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 10. Broken Stones Preservation Combination 10 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 11. Stone Deterioration Preservation Combination 11 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 12. Missing Mortar Preservation Combination 12 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 13. Water Infiltration Preservation Combination 13 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 14. Vegetation Growth Preservation Combination 14 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 15. Vegetation Growth Preservation Combination 15 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 16. Collision Damage Preservation Combination 16 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 17. CASE STUDIES Preservation Combination 17 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 18. Stenton Avenue Bridge (S.R. 3003) over Wissahickon Creek Whitemarsh Township, Montgomery County Setting The bridge carries a 2 lane road over a stream in a rural setting with pasture land and forest at three quadrants of the bridge. The fourth quadrant includes a large ca. 1960 dwelling. Bridge Description Built in 1914 Total length of 168 feet as measured from end to end of wingwalls 2-Span Masonry Arch Bridge (clear spans of 30’ and 26’) comprised of rubble-coursed field stone spandrel walls and parapets with concrete capstones that continue across the wingwalls. The voussoirs of the arch rings are partially parged. The intrados are parged, and concrete toe walls have been placed. Preservation Combination 18 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 19. Aerial View Showing Project Setting •Erdenheim Farm Showing Project Setting Aerial View •Fort Washington State Park •Wissahickon Trail Preservation Combination 19 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 20. Stenton Avenue Masonry Arch Rehabilitation Completion Date: 2010 Cost: $1,050,000 Designer: TranSystems Owner: PennDOT District 6- 0 Preservation Combination 20 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 21. Stenton Avenue Bridge Average daily traffic: 9,774 vehicles per day. Important transportation link. Critical Condition due to masonry superstructure condition with several Priority “0” and “1” recommendations requiring timely repairs. Preservation Combination 21 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 22. Existing Structure Large sections of bulging spandrel walls. Preservation Combination 22 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 23. Structure Was in Critical Condition Sections of the masonry walls exhibited cracks, bulges and missing or displaced stones. The structure was classified as Structurally Deficient. Preservation Combination 23 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 24. Heavy Efflorescence on Intrados Coating Overall, the barrels were in good condition and suitable for reuse in the rehabilitated structure. Preservation Combination 24 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 25. Substandard Bridge Railings •Existing roadway width (20’-10”) was determined to be adequate for traffic volumes. •Masonry barriers inadequate height and strength. •Substandard guiderail connections. Preservation Combination 25 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 26. How Significant Issues Were Resolved Replace earth fill with lightweight concrete fill. Reconstruct stone masonry parapets with reinforced concrete cores and full width moment slab. Repoint masonry as needed. Scour repair and protection. Preservation Combination 26 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 27. Typical Section Reinforced concrete moment slab constructed on the new lightweight concrete fill and existing arch barrel. Preservation Combination 27 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 28. Temporary Support of Arches Arch “centering”, constructed of a timber and pipe scaffolding system, installed to stabilize the arches during rehabilitation. The existing bituminous pavement, earth fill, masonry parapets and deteriorated sections of the spandrel walls were removed. Preservation Combination 28 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 29. Utility Replacement Since the utilities would ultimately be encased in the concrete fill, carrier pipes were installed that would permit the smaller diameter utility pipes to be installed after the bridge rehabilitation. Preservation Combination 29 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 30. Removal of Earth Fill Concrete fill was placed over pier and abutments to stabilize the structure during masonry reconstruction. Preservation Combination 30 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 31. Replaced Earth Fill With Lightweight Concrete Fill Deteriorated sections of the spandrel walls were reconstructed and concrete fill was placed up to sub-grade level of the new reinforced concrete moment slab. Preservation Combination 31 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 32. Finished Concrete Moment Slab Full width reinforced concrete moment slab with integral concrete barriers was constructed on the concrete fill. The barriers were faced with stone and finished with an integral concrete capstone for aesthetics. Preservation Combination 32 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 33. Typical Slab/Parapet with Reinforcement Detail Preservation Combination 33 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 34. Concrete Core Barrier Stone facing was also provided on the fascia. Preservation Combination 34 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 35. Repointing of Masonry Repointing was performed in accordance with the PennDOT Stone Arch Bridge Maintenance Manual and NPS Standards. Preservation Combination 35 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 36. Finished Roadway Section •A bituminous wearing surface was added to the concrete moment slab to provide the appearance of the original structure. •Note increased parapet height and improved guiderail attachments. Preservation Combination 36 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 37. Finished Bridge Preservation Combination 37 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 38. Edges Mill Road Bridge (S.R. 4015) over a Branch of Beaver Creek Caln Township, Chester County Setting The bridge carries a 2 lane road over a stream in a rural setting. Bridge Description Built in 1916 Total length of approximately 180’ feet as measured from end to end of wingwalls 3-Span Masonry Arch Bridge (clear spans of 24’-7, 24’-8 & 24’-2) comprised of rubble-coursed field stone spandrel walls and parapets with concrete capstones that continue across the wingwalls. The intrados of each span has been parged. Preservation Combination 38 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 39. Roadway View of Existing Bridge Preservation Combination 39 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 40. Existing South Elevation Preservation Combination 40 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 41. Longitudinal Crack in Arch Barrel Preservation Combination 41 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 42. Resetting Ringstones Preservation Combination 42 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 43. Resetting Ringstones Preservation Combination 43 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 44. Resetting Ringstones Preservation Combination 44 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 45. Bridge Plaque Preservation Combination 45 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 46. Partial Width Moment Slab Preservation Combination 46 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 47. Grand Opening Preservation Combination 47 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 48. North Elevation – Complete Bridge Preservation Combination 48 TRBADC50 / Preservation Partnerships / ByWays to the Past
  • 49. Lessons Learned/Conclusions Through the development of a streamlined repair methodology, PennDOT District 6-0 has been able to efficiently and cost effectively rehabilitate it’s structurally deficient masonry arch bridges. Over the past 2 years, construction contracts for over 25 masonry arches, have been let employing these procedures. Preservation Combination 49 TRBADC50 / Preservation Partnerships / ByWays to the Past

Editor's Notes

  1. Good morning.My name is Peter Berg from PennDOT District 6-0 and today I am presenting with co-author Michael Cuddy from TranSystems on Cost Effective Design and Rehabilitation of Masonry Arch Bridges or as could be said “The Next 100 Years”(next slide)
  2. Stone arch bridge technology represents the earliest existent bridge type in the Commonwealth. Remaining examples in the five county Philadelphia area date from 1697 through the mid-twentieth century, and represent the largest collection of stone arch bridges in the Commonwealth and one of the largest in the nation.Masonry arch bridges are comprised of courses of stone or masonry units constructed to transmit loads to the supports mainly by axial compressive forces through the arch barrel. The spandrel walls act as retaining walls to support the earth fill which carries the roadway. (next slide)
  3. Like numerous other bridge types, water infiltration is the primary cause of deterioration of these structures. With this water infiltration and seasonal freeze / thaw cycles, the resulting defects are embodied by displaced sections…(next slide)
  4. (next slide)
  5. (next slide)
  6. …and if left if left unchecked, the displaced sections can lead to a total or partial collapse.(next slide)
  7. (next slide)
  8. Missing stones…(next slide)
  9. (next slide)
  10. Broken stones…(next slide)
  11. Stone masonry deterioration or blow outs…(next slide)
  12. Missing or lost mortar…(next slide)
  13. And again water infiltration through the mortar joints with development of efflorescence.(next slide)
  14. Vegetation growth.(next slide)
  15. (next slide)
  16. And of course collision damage…(next slide)