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Introducing the new low volume Microfluidizer the LV1   small sample volume (1-20ml), high pressure (30KPSI) and near total sample recovery. Multiple systems scalable from 1 ml to gallons per minute.  Perfect for R&D, discovery, discovery exploratory, small clinical studies, pilot scale right through to production scale systems
` The new low voulme 1–20ml  Microfluidizer the LV1   To learn more about the LV1 or the differences between the Microfluidizers, homogenizers and the French Press please go to www.microfluidicscorp.com and go to our Webinars Tab or continue with this presentation Bill Travers   Manufacturer’s Representative  Mobile: 410-746-0488  [email_address]     Perfect for Nanoemulsions  |  Nanodispersions  |  Liposomes  |  Cell Disruption   |  Continuous Crystallization (Replace your obsolete French Press)
New from Microfluidics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Discover the Difference: Microfluidizer ®  Processors vs. Homogenizers, Sonicators and the French Press
Discussion Topics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Tiny Particles, Big Results ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],M-110P “plug n’ play” benchtop lab model M-110EH-30  pilot/production scale M-700 series for commercial production LV1 Low Volume  (1 mL capable) processor Nanoemulsions  |  Dispersions  |  Liposomes  |  Cell Disruption   |   Deagglomeration  |  Continuous Crystallization
Heart of the Technology Fixed-Geometry Interaction Chamber -  Microfluidics exclusive -  Generates incredibly high shear and impact forces -  Precisely engineered microchannels -  Repeatable and scalable results -  Diamond or ceramic construction More than Machines -  Proof of Concept -  Process Development -  Preventive Maintenance -  Safeguard Spares™ -  Scaleup consulting -  MRT Development
Applications and Benefits Pharmaceutical Biotechnology Chemical Energy More efficient catalysts and scaleable processes for fuel cells, batteries, photovoltaics and biofuels Cosmetics Brighter colors and controlled actives delivery for premium and natural lipsticks, hair sprays, clays, etc. Food/Nutraceuticals New ingredient flavors, time-release vitamins and encapsulated odors of nutrients such as Omega-3 Select Applications Proven Benefits Vaccines & adjuvants Improved bioavailability Oncology (injectables) Controlled drug delivery Asthma (inhalables) Sterile filtration Antibiotics Extended shelf life Steroids Continuous processing Select Applications Proven Benefits E. coli High rupture rates Yeast Maximized protein yield Algae Temperature control Mammalian Lower pressures/fewer passes Plant, insect, etc. No contamination Select Applications Proven Benefits Carbon nanotubes Uniform dispersions Inkjet inks Less energy required Coatings & sealants Consistent product quality Fine chemicals Easy to use and clean Polymers & waxes Agrochemicals
Our Customers Pharma/Biotech Chemical Food and Nutraceuticals Higher Education Over 150 Machines Sold in 2010 3M  |   Alcon Labs  |  Allergan  |  Aveda  |  BASF  |  Baxter  |  Center for Disease Control  |  Dana Farber   General Mills  |  Max Planck Institute  |  MedImmune  |  Nektar Therapeutics  |  National Institute of Health PepsiCo.  |  RiteDose  |  SAIC  |  Scripps Research Institute  |  U.S. Army  |  U.S. Cosmetics  |  Yantai Spandex Plus dozens of universities as part of our global  Academic Research Collaboration (ARC)   program  Cosmetic
Microfluidizer Technology How It Works
Microfluidizer Processor Schematic Inlet Reservoir Intensifier Pump Pressures up to 40,000 psi (276 MPa) Cooling Jacket Outlet Interaction Chamber Product
Interaction Chambers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],On the Other Hand… Valve homogenizer systems use variable processing geometry, leading to inconsistent pressure, shear and results Z Chamber – Lab Z Chamber – Production High Shear Zones High Impact Zone Low Pressure Outlet P 2   High Pressure Inlet P 1   High Pressure Inlet P 1   High Shear Zone Low Pressure Outlet P 2   High Impact Zone
Shear Rates for Various Technologies Agitator Sawtooth Blade Closed Rotor Rotor-Stator Colloid Mill Homogenizer Microfluidizer Processor
Particle Size Reduction Vs. High Pressure Homogenizers
Under Pressure ,[object Object],[object Object],[object Object],[object Object]
Oil-Water Emulsion Results ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],BEFORE AFTER AFTER O/W - Drug Nanoemulsion (Cancer Drug)
Before After 15 passes 0 p 1p 2p 3p 4p 5p 7p 10p 15p Process pressure :  18,000 psi (1241 bar) Chamber:  F20Y (75 microns) Final product is translucent O/W - Drug Nanoemulsion (Cancer Drug)
Median = 0.075   m Median = 14.53   m Before After Emulsion: Oxygen Carrier (Perfluorocarbon) in a Cosmetic Application
Liposome Results Particle Size Consistent with emulsions, average particle sizes with Microfluidizer are approximately half the size Uniformity Variability advantages are even more pronounced here – the homogenizer sample contains multiple peaks Did You Know?  Microfluidics was originally founded as a liposome producing company Microfluidizer Processor Leading Homogenizer Pass 1 113 nm 268 nm Pass 2 95 nm 228 nm Pass 3 72 nm 183 nm
Liposome: Anti-Oxidant – Vitamin C Median = 4.393   m Median = 0.195   m Before After
[object Object],[object Object],DNA Encapsulation in a Liposome
Example – De-agglomeration Unprocessed   2 passes G10Z 30k
[object Object],[object Object],[object Object],[object Object],Magnification 20,000x Carbon Nanotubes Dispersed in a Liquid Media Unprocessed 1 Pass H30Z-G10Z @ 158 MPa 10 Passes H30Z-G10Z @ 158 MPa 20 Passes H30Z-G10Z @ 158 MPa
Customer Success Story: Corixa (now GSK)   Vaccine Adjuvant Nanoemulsion Based on these data, Corixa  switched  from their leading homogenization equipment to a Microfluidics-powered production environment       Critical Quality Criteria Leading Homogenizer Microfluidizer Average Particle Size 185 nm  after  15  passes 141 nm  after  3  passes Goal:  <150 nm Polydispersity 43%  above 200 nm 0.5%  above 200 nm Goal:  <10% above 200 nm Active Concentration 15%  loss of actives 1%  loss of actives Goal:  <2% loss of actives 640  cm 2 17  cm 2 Microfluidics reduced filter area required by over  97%
Cell Disruption Vs. Sonicators and the French Press
Why is Cell Disruption Important? ,[object Object],[object Object],[object Object],[object Object]
Shear Impact The Microfluidizer has the highest commercially available shear rates and can control pressure precisely for shear-sensitive applications Microfluidizer French Press Sonicator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Keeping Your Cool One of the most important factors in maximizing protein yield and minimizing denaturing is product temperature Microfluidizer French Press Sonicator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Repeatability Controlling shear and pressure rates allows researchers to reduce energy and heat applied while achieving target rupture rates Microfluidizer French Press Sonicator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Commercial Viability Success in the lab is great – but doesn’t mean much to a business unless results are repeatable at production volumes Microfluidizer French Press Sonicator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Speed Limits Microfluidizers are designed to be easy to use and clean, with fewer passes required, to support busy lab research teams Microfluidizer French Press Sonicator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Additional Considerations ,[object Object],[object Object],[object Object]
Comparison to Other Mechanical Methods * Now available with the LV1 Microfluidizer processor Microfluidizer Homogenizer Bead Mill Continuous Yes Yes No Scalable Yes Limited Yes Optimal Temp Control Yes Yes No Contamination Free Yes Uncertain No Minimum Volume 1ml* 10 ml 1 ml Constant Shear Rate Yes No No Shear Rate Potential Highest High Medium
BEFORE AFTER Process pressure :  18,000 psi (1241 bar) Chamber:  H10Z (100 microns) Shear rate:  5.58 X 10 6  s -1 E. Coli Microfluidics users typically rupture  >99%  of  E. coli  cells in a single pass
Yeast Lysis ( S. Pombe ) Unprocessed 1 pass ~60% lysis 5 passes ~95% lysis 10 passes ~99% lysis Process conditions :  30,000 psi (2070 bar) Chamber:   G10Z (87 microns) Shear rate per pass:  6.94 X 10 6  s -1  Microfluidizers are tough on cells (even yeast) and gentle on proteins
Lysis of Haploid  S. Pombe  on 110EH – 30,000 psi ,[object Object],[object Object]
Mammalian, Plant and Insect Cells ,[object Object],[object Object],[object Object],[object Object],Before -  Unprocessed   After -  1 Pass Process conditions :  1 pass at 5000 psi (535 bar) Chamber:   H30Z (200 microns) Shear rate:  1.40 X 10 6  s -1  ,[object Object],[object Object],[object Object]
Algae Cells ,[object Object],[object Object],[object Object],[object Object]
Algae Cell Disruption Example #1 Process conditions :  1 passes 10,000 psi (690 bar) Chamber:   H10Z (100 microns) Shear rate:   4.14 X 10 6  s -1
BEFORE AFTER Process conditions :  3 passes 20,000 psi (1380 bar) Chamber:   G10Z (87 microns) Shear rate:  6.09 X 10 6  s -1   Algae Cell Disruption Example #2
Microfluidizer Processors – Summary of Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank You for Your Time ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Nanoparticles Cell Lysis Applications Technology LV1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Lv1 bio beers pdf

  • 1. Introducing the new low volume Microfluidizer the LV1 small sample volume (1-20ml), high pressure (30KPSI) and near total sample recovery. Multiple systems scalable from 1 ml to gallons per minute. Perfect for R&D, discovery, discovery exploratory, small clinical studies, pilot scale right through to production scale systems
  • 2. ` The new low voulme 1–20ml Microfluidizer the LV1 To learn more about the LV1 or the differences between the Microfluidizers, homogenizers and the French Press please go to www.microfluidicscorp.com and go to our Webinars Tab or continue with this presentation Bill Travers Manufacturer’s Representative Mobile: 410-746-0488 [email_address] Perfect for Nanoemulsions | Nanodispersions | Liposomes | Cell Disruption | Continuous Crystallization (Replace your obsolete French Press)
  • 3.
  • 4. Discover the Difference: Microfluidizer ® Processors vs. Homogenizers, Sonicators and the French Press
  • 5.
  • 6.
  • 7. Heart of the Technology Fixed-Geometry Interaction Chamber - Microfluidics exclusive - Generates incredibly high shear and impact forces - Precisely engineered microchannels - Repeatable and scalable results - Diamond or ceramic construction More than Machines - Proof of Concept - Process Development - Preventive Maintenance - Safeguard Spares™ - Scaleup consulting - MRT Development
  • 8. Applications and Benefits Pharmaceutical Biotechnology Chemical Energy More efficient catalysts and scaleable processes for fuel cells, batteries, photovoltaics and biofuels Cosmetics Brighter colors and controlled actives delivery for premium and natural lipsticks, hair sprays, clays, etc. Food/Nutraceuticals New ingredient flavors, time-release vitamins and encapsulated odors of nutrients such as Omega-3 Select Applications Proven Benefits Vaccines & adjuvants Improved bioavailability Oncology (injectables) Controlled drug delivery Asthma (inhalables) Sterile filtration Antibiotics Extended shelf life Steroids Continuous processing Select Applications Proven Benefits E. coli High rupture rates Yeast Maximized protein yield Algae Temperature control Mammalian Lower pressures/fewer passes Plant, insect, etc. No contamination Select Applications Proven Benefits Carbon nanotubes Uniform dispersions Inkjet inks Less energy required Coatings & sealants Consistent product quality Fine chemicals Easy to use and clean Polymers & waxes Agrochemicals
  • 9. Our Customers Pharma/Biotech Chemical Food and Nutraceuticals Higher Education Over 150 Machines Sold in 2010 3M | Alcon Labs | Allergan | Aveda | BASF | Baxter | Center for Disease Control | Dana Farber General Mills | Max Planck Institute | MedImmune | Nektar Therapeutics | National Institute of Health PepsiCo. | RiteDose | SAIC | Scripps Research Institute | U.S. Army | U.S. Cosmetics | Yantai Spandex Plus dozens of universities as part of our global Academic Research Collaboration (ARC) program Cosmetic
  • 11. Microfluidizer Processor Schematic Inlet Reservoir Intensifier Pump Pressures up to 40,000 psi (276 MPa) Cooling Jacket Outlet Interaction Chamber Product
  • 12.
  • 13. Shear Rates for Various Technologies Agitator Sawtooth Blade Closed Rotor Rotor-Stator Colloid Mill Homogenizer Microfluidizer Processor
  • 14. Particle Size Reduction Vs. High Pressure Homogenizers
  • 15.
  • 16.
  • 17.
  • 18. Before After 15 passes 0 p 1p 2p 3p 4p 5p 7p 10p 15p Process pressure : 18,000 psi (1241 bar) Chamber: F20Y (75 microns) Final product is translucent O/W - Drug Nanoemulsion (Cancer Drug)
  • 19. Median = 0.075  m Median = 14.53  m Before After Emulsion: Oxygen Carrier (Perfluorocarbon) in a Cosmetic Application
  • 20. Liposome Results Particle Size Consistent with emulsions, average particle sizes with Microfluidizer are approximately half the size Uniformity Variability advantages are even more pronounced here – the homogenizer sample contains multiple peaks Did You Know? Microfluidics was originally founded as a liposome producing company Microfluidizer Processor Leading Homogenizer Pass 1 113 nm 268 nm Pass 2 95 nm 228 nm Pass 3 72 nm 183 nm
  • 21. Liposome: Anti-Oxidant – Vitamin C Median = 4.393  m Median = 0.195  m Before After
  • 22.
  • 23. Example – De-agglomeration Unprocessed 2 passes G10Z 30k
  • 24.
  • 25. Customer Success Story: Corixa (now GSK) Vaccine Adjuvant Nanoemulsion Based on these data, Corixa switched from their leading homogenization equipment to a Microfluidics-powered production environment       Critical Quality Criteria Leading Homogenizer Microfluidizer Average Particle Size 185 nm after 15 passes 141 nm after 3 passes Goal: <150 nm Polydispersity 43% above 200 nm 0.5% above 200 nm Goal: <10% above 200 nm Active Concentration 15% loss of actives 1% loss of actives Goal: <2% loss of actives 640 cm 2 17 cm 2 Microfluidics reduced filter area required by over 97%
  • 26. Cell Disruption Vs. Sonicators and the French Press
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34. Comparison to Other Mechanical Methods * Now available with the LV1 Microfluidizer processor Microfluidizer Homogenizer Bead Mill Continuous Yes Yes No Scalable Yes Limited Yes Optimal Temp Control Yes Yes No Contamination Free Yes Uncertain No Minimum Volume 1ml* 10 ml 1 ml Constant Shear Rate Yes No No Shear Rate Potential Highest High Medium
  • 35. BEFORE AFTER Process pressure : 18,000 psi (1241 bar) Chamber: H10Z (100 microns) Shear rate: 5.58 X 10 6 s -1 E. Coli Microfluidics users typically rupture >99% of E. coli cells in a single pass
  • 36. Yeast Lysis ( S. Pombe ) Unprocessed 1 pass ~60% lysis 5 passes ~95% lysis 10 passes ~99% lysis Process conditions : 30,000 psi (2070 bar) Chamber: G10Z (87 microns) Shear rate per pass: 6.94 X 10 6 s -1 Microfluidizers are tough on cells (even yeast) and gentle on proteins
  • 37.
  • 38.
  • 39.
  • 40. Algae Cell Disruption Example #1 Process conditions : 1 passes 10,000 psi (690 bar) Chamber: H10Z (100 microns) Shear rate: 4.14 X 10 6 s -1
  • 41. BEFORE AFTER Process conditions : 3 passes 20,000 psi (1380 bar) Chamber: G10Z (87 microns) Shear rate: 6.09 X 10 6 s -1 Algae Cell Disruption Example #2
  • 42.
  • 43.

Editor's Notes

  1. Example of a cancer drug emulsion. The oil droplets are shown at the unprocessed material (BEFORE) but cannot be seen at the unprocessed material (AFTER) because they are very small. The plot shows the particle size distribution of the unprocessed material – median particle size of processed material 45 nanometers.
  2. Germaben – antimicrobial, Fomblin – foam stabilizer, Poloxamer 188 (surfactant) 2 passes, M-110EH, F20Y, 20kpsi Perfluorocarbon increases the oxygen content of skin, which in turn aids in rapidly healing damaged tissue and minimizing scarring. It further aids in skin hydration and &amp;quot;plumps&amp;quot; the skin to produce smoother skin and reduce the appearance of fine lines. The goal of this test was to encapsulate the perfluorocarbon in an oil and water emulsion for reduce the median particle size to &lt;100 nm for transdermal delivery through the skin to the cellular level. This was also done with 30%wt. oil for the formulation. We have had success with up to 60% oil for oil in water emulsions
  3. 4 passes, F20Y, M-110Y, 22 kpsi Vitamin C is an essential anti-oxidant and nutrient for our bodies. The goal of this customer was to use a liposome to deliver vitamin C transdermally through the skin as a component of any number of creams or moisturizers they were marketing. Additionally the liposome would act as a protective encapsulant to prevent oxidation or degradation of the vitamin C over time while on the shelf. We needed to prove that we could encapsulate the vitamin C inside of the liposome and make the median particle size less than 200 nm for transdermal delivery.