2
<Trademark registration No.40-0942873>
What is Nano Disperser?
PNano Disperser, as a brand of Ilshin Autoclave Co., Ltd, which is commonly called High Pressure Homogenizer,
means the technology producing nano-size particle of materials. It is more efficient than other dispersion method
such as Homomixer, Ultrasonic waves, Ball mill.
When Korea was short of the technology about mixture using high pressure dispersion equipments and various prop-
erties of materials, ILSHIN AUTOCLAVE Co.,Ltd managed to develop this dispersion equipments after researching
several times. The Nano Disperser what ensures the stability and efficiency is widely used in several areas.
3
● NANO DISPERSER
● High Pressure Homogenizer System
● NH series
● NL series
● Process Test
● Patents
INDEX
4
High Pressure Homogenizer System
Pressure Gauge
High Pressure Pump
Inlet
Before After
Outlet
Heat
Exchanger
CAVITATIONSHEAR FORCEIMPACT
Nozzle Chamber
High Pressure Homogenizer System
Impact ShearForce Cavitation
Surface tension, internal friction force in the
orifice and shear force in the fluid by viscosity
occurs.
When the cavitation bubbles collapse, they force
liquid energy to very small volumes, thereby
impact between fluid particles occurs.
The cavitations means the behavior of voids or
bubbles in a liquid. If energy is increased, then
cohesive power between molecules and a void
or bubble in a liquid rapidly collapses,
producing a shock wave.
With different operation method unlike conventional disperse, crushers or emulsion equipments, it can produce micro particle with 0.01㎛ size. No intrinsic
physical property change because of constant pressure and instant treatment method for production process (Uniform particle distribution, complete
homogeneous, productivity improvement). It provides improved treatment speed because of continuous input of materials for production.
Its distinguishable performance and durability due to self developed diamond micro orifice module. Easy flux control and cleaning of liquid contact section
when replacement of materials. Easy operation for repetition test and pressure readjustment. Easy to scale up and down of flux to have continuous process
stabilization.
5
Particle Size Reduction
CellDisruption Nano-Encapsulation
Pharmaceutical
Multi Layer Ceramic Capacitor (MLCC)
●
Emulsions
●
Suspensions
●
Liposomes
● E-coil
●
Yeast
●
Polymers
●
Liposomes
●
Emulsions
Injectables/ Inhalables/ Parenterals
Omega-3/ Plant Sterols/ Vitamins Cell Disruption/ Vaccines
Soy Milk/ Food Colorings/ Flavorings Inks/ Ceramics/ Polymers/
Carbon Nanotubes
Biotech
Chemical
Electronics Industry
Cosmetic/Nutraceutical
Food
www.suflux.com
Ball
mill
Stir
Beads
mill
Jetmill
High
Pressure
Biology
Chemistry
Ultrasonic
waves
Dispersion
(d)UltrasonicDisruptorAverage
Diameter:66nm
(C)UltrasonicBathAverage
Diameter:147nm
(a)NoPhysicalTreatment
AverageDiameter:585nm
(b)StirrerAverage
Diameter:182nm
ParticleNumberFraction(%)
Particle Diameter (nm)
(e)HighPressureHomogenizer
AverageDiamter:45nm
Base Fluid: DI-Water
Surfactant: SDS (1,0 wt%)
0
100 1000
10
20
30
40
50
60
Applictaiton
6
Series Flow Rate Max. Pressure Nozzle type
NH 1000 1L /min 30,000 psi 75 / 100 / 200um <Z/Y>
NH 2000 2L /min 30,000 psi 75 / 100 / 200um <Z/Y>
NH 3000 3L/min 30,000 psi 75 / 100 / 200um <Z/Y>
NH 4000 4L/min 30,000 psi 75 / 100 / 200um <Z/Y>
* Can be changed upon customer's requirements
Specification
Size 2,300(D) x 800(W) X 1,500(H)mm
Max.flow rate 4L/min ( @ 30,000psi )
Weight 950kg
Structure Stainless
NH series
7
[PatentNo.10-1073382] [Patent No.10-1085873] [Patent No.10-1073380] [Patent No.10-1036945]
NH series
01
02
01 02
Cooling part
Material Supply
Hydraulic System
Chamber
Inlet Reservoir
Control Unit
Nano disperser
This is production scale using hydraulic pressure system. It can work continuously for inner cooling system.
According to pressure and flow, it can be specially manufactured.
Taking account of inner specimen and chemical reaction, multiple materials (PEEK, UHMWPE, PTFE) are used to
make sure the durability.
Reserviortankandautovalve
forpreventingsolidification
Add cooler in intensifier to
protect seal
Disassembling of connect-
ing parts is easy
Back flashing system for cleaning
while chamber is blocked
Highpressurehomogenizer
preventingsolidificationof
materials
Highpressurehomogenizer
withpumpheadcooler
Cleaningstructure&methodof
highpressurehomogenizer
Simple disassembling of
plunger and intensifier
8
Specification
Size 310(D) x 450(W) X 300(H)mm
Max.flow rate 100ml/min ( @ 22,000psi )
Weight 30kg
Structure Stainless
NL series
* Can be changed upon customer's requirements
Series Flow Rate Max. Pressure Nozzle type
NLM100 100ml/min 22,000 psi 75um <Z/Y>
NLM150 150ml/min 22,000 psi 75um <Z/Y>
NLM200 250ml/min 22,000 psi 75um <Z/Y>
9
NL series
Inlet Reservoir
Pressure Gauge
Air Vent Valve
Controller
www.suflux.com
To-and-fro motion with screw to
pressurize
Intensifier air removement is easy
[Patent No.10-1103011]
Screw type pressure transmitter
[Patent No.10-1073381]
All-in-one pressure transmitter with air vent
This is production scale using hydraulic pressure system. It can work continuously for inner cooling system.
According to pressure and flow, it can be specially manufactured.
Taking account of inner specimen and chemical reaction, multiple materials (PEEK, UHMWPE, PTFE)
are used to make sure the durability.
10
Sample Pressure(Number) Effect
Black Lead (Carbon) 2,000kg/㎠ <3pass> Cell destruction & Atomization
CeO2 2,500kg/㎠ <3pass> Dispersion
Raw Materials for cosmetics 1,000kg/㎠ <3pass> Emulsion
Pigment 2,500kg/㎠ <3pass> Dispersion
A high molecular substance 2,500kg/㎠ <3pass> Cell destruction & Atomization
AI2O3 2,000kg/㎠ <3pass> Dispersion
Sample Pressure(Number) Effect
Milk 1,800kg/㎠ <1pass> Dispersion
Soybean Milk 2,000kg/㎠ <5pass> Homogenization
CNT 2,000kg/㎠ <3pass> Dispersion
Water+Oil 2,500kg/㎠ <5pass> Emulsion
CERAMIC 2,000kg/㎠ <5pass> Dispersion
TiO3 2,000kg/㎠ <3pass> Cell destruction & Atomization
Z_Average (d.nm) : 1258 Peak 1 : 1094
Size (d.n...) %Intensity Width(d.n...)
98.2 251.7
Peak 2 : 5560 1.8 0.000
Peak 3 : 0.000 0.0 0.000
Pdi : 0.419
Intercept : 0.966
Result quality Refer to quality report
Size Distnibution by intensity
Intensity(%)
0.1
0
5
10
15
20
25
1 10 100 1000 10000
Z_Average (d.nm) : 254.1 Peak 1 : 300.0
Size (d.n...) %Intensity Width(d.n...)
100.0 111.7
Peak 2 : 0.000 0.0 0.000
Peak 3 : 0.000 0.0 0.000
Pdi : 0.148
Intercept : 0.959
Result quality Good
Size Distnibution by intensity
Intensity(%)
0.1
0
2
4
6
8
10
12
14
16
1 10 100 1000
Emulsion
Ex) Water + Oil / Water Solubility Cream
/ Silicone Oil
Ex) CNT(Carbon Nano Tube)/ Cellulose
/ Pigment
Ex) Carbon black/ Lactose / Titanium Oxide
for Cosmetics
Rupture Dispersion
TEST
* Before * After
11
[Patent No.10-1168940] HighPressureDisperserforhighviscositymaterials
[Patent No.10-1146618] CoolingSystemforHighPressureDisperseranddisperser’snozzle
[Patent No.10-1103011] Screwtypepressuretransmitter
[Patent No.10-1085873] Highpressurehomogenizerwithpumpheadcooler
[Patent No.10-1073382] Preventingsolidificationofrawmaterial
[Patent No.10-1073381] All-in-onepressuretransmitterwithairvent
[Patent No.10-1073380] Simpledisassemblingofplungerandintensifier
[Patent No.10-1036945] Cleaningstructure&methodofhighpressurehomogenizer
01
05 06 07 08
02 03 04
01
02
03
04
05
06
07
08
Patents
Patent
www.suflux.com
ILSHIN AUTOCLAVE Co.,Ltd
HeadQuarters (KOREA)
255,Techno 2-ro,Yuseong-gu, Daejeon, Korea (Daedok Techno Valley)
Tel: +82-42-931-6100 Fax: +82-42-935-6103
Homepage: www.suflux.com E-mail: webmaster@suflux.com

Nano disperser(High Pressure Homogenizer) catalog-ilshinautoclave

  • 2.
    2 <Trademark registration No.40-0942873> Whatis Nano Disperser? PNano Disperser, as a brand of Ilshin Autoclave Co., Ltd, which is commonly called High Pressure Homogenizer, means the technology producing nano-size particle of materials. It is more efficient than other dispersion method such as Homomixer, Ultrasonic waves, Ball mill. When Korea was short of the technology about mixture using high pressure dispersion equipments and various prop- erties of materials, ILSHIN AUTOCLAVE Co.,Ltd managed to develop this dispersion equipments after researching several times. The Nano Disperser what ensures the stability and efficiency is widely used in several areas.
  • 3.
    3 ● NANO DISPERSER ●High Pressure Homogenizer System ● NH series ● NL series ● Process Test ● Patents INDEX
  • 4.
    4 High Pressure HomogenizerSystem Pressure Gauge High Pressure Pump Inlet Before After Outlet Heat Exchanger CAVITATIONSHEAR FORCEIMPACT Nozzle Chamber High Pressure Homogenizer System Impact ShearForce Cavitation Surface tension, internal friction force in the orifice and shear force in the fluid by viscosity occurs. When the cavitation bubbles collapse, they force liquid energy to very small volumes, thereby impact between fluid particles occurs. The cavitations means the behavior of voids or bubbles in a liquid. If energy is increased, then cohesive power between molecules and a void or bubble in a liquid rapidly collapses, producing a shock wave. With different operation method unlike conventional disperse, crushers or emulsion equipments, it can produce micro particle with 0.01㎛ size. No intrinsic physical property change because of constant pressure and instant treatment method for production process (Uniform particle distribution, complete homogeneous, productivity improvement). It provides improved treatment speed because of continuous input of materials for production. Its distinguishable performance and durability due to self developed diamond micro orifice module. Easy flux control and cleaning of liquid contact section when replacement of materials. Easy operation for repetition test and pressure readjustment. Easy to scale up and down of flux to have continuous process stabilization.
  • 5.
    5 Particle Size Reduction CellDisruptionNano-Encapsulation Pharmaceutical Multi Layer Ceramic Capacitor (MLCC) ● Emulsions ● Suspensions ● Liposomes ● E-coil ● Yeast ● Polymers ● Liposomes ● Emulsions Injectables/ Inhalables/ Parenterals Omega-3/ Plant Sterols/ Vitamins Cell Disruption/ Vaccines Soy Milk/ Food Colorings/ Flavorings Inks/ Ceramics/ Polymers/ Carbon Nanotubes Biotech Chemical Electronics Industry Cosmetic/Nutraceutical Food www.suflux.com Ball mill Stir Beads mill Jetmill High Pressure Biology Chemistry Ultrasonic waves Dispersion (d)UltrasonicDisruptorAverage Diameter:66nm (C)UltrasonicBathAverage Diameter:147nm (a)NoPhysicalTreatment AverageDiameter:585nm (b)StirrerAverage Diameter:182nm ParticleNumberFraction(%) Particle Diameter (nm) (e)HighPressureHomogenizer AverageDiamter:45nm Base Fluid: DI-Water Surfactant: SDS (1,0 wt%) 0 100 1000 10 20 30 40 50 60 Applictaiton
  • 6.
    6 Series Flow RateMax. Pressure Nozzle type NH 1000 1L /min 30,000 psi 75 / 100 / 200um <Z/Y> NH 2000 2L /min 30,000 psi 75 / 100 / 200um <Z/Y> NH 3000 3L/min 30,000 psi 75 / 100 / 200um <Z/Y> NH 4000 4L/min 30,000 psi 75 / 100 / 200um <Z/Y> * Can be changed upon customer's requirements Specification Size 2,300(D) x 800(W) X 1,500(H)mm Max.flow rate 4L/min ( @ 30,000psi ) Weight 950kg Structure Stainless NH series
  • 7.
    7 [PatentNo.10-1073382] [Patent No.10-1085873][Patent No.10-1073380] [Patent No.10-1036945] NH series 01 02 01 02 Cooling part Material Supply Hydraulic System Chamber Inlet Reservoir Control Unit Nano disperser This is production scale using hydraulic pressure system. It can work continuously for inner cooling system. According to pressure and flow, it can be specially manufactured. Taking account of inner specimen and chemical reaction, multiple materials (PEEK, UHMWPE, PTFE) are used to make sure the durability. Reserviortankandautovalve forpreventingsolidification Add cooler in intensifier to protect seal Disassembling of connect- ing parts is easy Back flashing system for cleaning while chamber is blocked Highpressurehomogenizer preventingsolidificationof materials Highpressurehomogenizer withpumpheadcooler Cleaningstructure&methodof highpressurehomogenizer Simple disassembling of plunger and intensifier
  • 8.
    8 Specification Size 310(D) x450(W) X 300(H)mm Max.flow rate 100ml/min ( @ 22,000psi ) Weight 30kg Structure Stainless NL series * Can be changed upon customer's requirements Series Flow Rate Max. Pressure Nozzle type NLM100 100ml/min 22,000 psi 75um <Z/Y> NLM150 150ml/min 22,000 psi 75um <Z/Y> NLM200 250ml/min 22,000 psi 75um <Z/Y>
  • 9.
    9 NL series Inlet Reservoir PressureGauge Air Vent Valve Controller www.suflux.com To-and-fro motion with screw to pressurize Intensifier air removement is easy [Patent No.10-1103011] Screw type pressure transmitter [Patent No.10-1073381] All-in-one pressure transmitter with air vent This is production scale using hydraulic pressure system. It can work continuously for inner cooling system. According to pressure and flow, it can be specially manufactured. Taking account of inner specimen and chemical reaction, multiple materials (PEEK, UHMWPE, PTFE) are used to make sure the durability.
  • 10.
    10 Sample Pressure(Number) Effect BlackLead (Carbon) 2,000kg/㎠ <3pass> Cell destruction & Atomization CeO2 2,500kg/㎠ <3pass> Dispersion Raw Materials for cosmetics 1,000kg/㎠ <3pass> Emulsion Pigment 2,500kg/㎠ <3pass> Dispersion A high molecular substance 2,500kg/㎠ <3pass> Cell destruction & Atomization AI2O3 2,000kg/㎠ <3pass> Dispersion Sample Pressure(Number) Effect Milk 1,800kg/㎠ <1pass> Dispersion Soybean Milk 2,000kg/㎠ <5pass> Homogenization CNT 2,000kg/㎠ <3pass> Dispersion Water+Oil 2,500kg/㎠ <5pass> Emulsion CERAMIC 2,000kg/㎠ <5pass> Dispersion TiO3 2,000kg/㎠ <3pass> Cell destruction & Atomization Z_Average (d.nm) : 1258 Peak 1 : 1094 Size (d.n...) %Intensity Width(d.n...) 98.2 251.7 Peak 2 : 5560 1.8 0.000 Peak 3 : 0.000 0.0 0.000 Pdi : 0.419 Intercept : 0.966 Result quality Refer to quality report Size Distnibution by intensity Intensity(%) 0.1 0 5 10 15 20 25 1 10 100 1000 10000 Z_Average (d.nm) : 254.1 Peak 1 : 300.0 Size (d.n...) %Intensity Width(d.n...) 100.0 111.7 Peak 2 : 0.000 0.0 0.000 Peak 3 : 0.000 0.0 0.000 Pdi : 0.148 Intercept : 0.959 Result quality Good Size Distnibution by intensity Intensity(%) 0.1 0 2 4 6 8 10 12 14 16 1 10 100 1000 Emulsion Ex) Water + Oil / Water Solubility Cream / Silicone Oil Ex) CNT(Carbon Nano Tube)/ Cellulose / Pigment Ex) Carbon black/ Lactose / Titanium Oxide for Cosmetics Rupture Dispersion TEST * Before * After
  • 11.
    11 [Patent No.10-1168940] HighPressureDisperserforhighviscositymaterials [PatentNo.10-1146618] CoolingSystemforHighPressureDisperseranddisperser’snozzle [Patent No.10-1103011] Screwtypepressuretransmitter [Patent No.10-1085873] Highpressurehomogenizerwithpumpheadcooler [Patent No.10-1073382] Preventingsolidificationofrawmaterial [Patent No.10-1073381] All-in-onepressuretransmitterwithairvent [Patent No.10-1073380] Simpledisassemblingofplungerandintensifier [Patent No.10-1036945] Cleaningstructure&methodofhighpressurehomogenizer 01 05 06 07 08 02 03 04 01 02 03 04 05 06 07 08 Patents Patent www.suflux.com
  • 12.
    ILSHIN AUTOCLAVE Co.,Ltd HeadQuarters(KOREA) 255,Techno 2-ro,Yuseong-gu, Daejeon, Korea (Daedok Techno Valley) Tel: +82-42-931-6100 Fax: +82-42-935-6103 Homepage: www.suflux.com E-mail: webmaster@suflux.com