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Rapid Sterility Testing Solutions
Dr. Daniel Prince
Proprietary and Confidential © Gibraltar Laboratories, Inc.
2
MEETING AGENDA
Rapid Sterility Testing Solutions
• Principle of Rapid Sterility Testing
• Benefits
• Applications
• Rapid Sterilty Test v/s Steritest
• Question and Answers
3
Principle- ATP Bioluminscence Technology
ATP+ D-luciferin + Oxygen (O2)
ATP Molecule AMP + PPi + Oxyluciferin + CO2 Photuris lucicrescens
LIGHT
4
Benefits
Better process control
 Increased confidence in product quality
 Reduced risk of product contamination
improved operation efficiency  Reduce manufacturing
cycle time
 Faster release of water, raw materials, in-process
samples, and final products
 Faster detection of process problems
 Earlier implementation of corrective actions
 Faster resolution of problems
 Reduced storage cost
 Increase capacity/yields
5
Milliflex® Rapid Sterility System
6
Fast, reproducible test results in three steps:
Step 1: Sample Prep
• Filter the desired sample volume through
presterilized, disposable Milliflex® filter units.
• Filter a rinse solution to wash away any growth
inhibitors (if necessary).
• Place filter base onto a media cassette and
incubate
7
Fast, reproducible test results in three steps:
Step 2: Apply Reagents
• Release filter base from the Milliflex®
prefilled media cassette and place filter
unit on the Milliflex® AutoSpray Station
for application of reagents.
• Reagents are automatically sprayed
across the membrane in quick
succession.
8
Fast, reproducible test results in three steps:
Step 3: Enumerate Microorganisms
• Transfer the filter unit to the Milliflex®
Rapid Detection Tower for enumeration of
colonies.
• From the PC, enter information about the
sample and click the Run Test button to
enumerate the micro colonies.
• The colony count in CFUs and an image of
the filter/organisms are automatically
recorded, displayed, and archived.
9
Applications of Milliflex® Rapid Sterilty System
Raw Materials
Water
Media preparations
In-Process Bioburden
Intermediate products
Bioburden prior to sterilization
Final Product Bioburden
Sterile preparations
Non-sterile preparations
Environmental Monitoring
Liquid samples
Final Product Sterility
10
Steritest vs. Milliflex Rapid for Sterility Testing
STERITEST
Compendial method EP/USP
Closed device
Test in liquid medium (2 media)
Incubation: 14 days
Reading: visual turbidity
observation
Result: qualitative (turbidity)
MILLIFLEX RAPID
Alternative method
Device not closed
Test on solid agar medium
(Schaedler Blood Agar)
Incubation: target = 5 days
Reading: Visual or Milliflex Rapid system
Result: quantitative (CFU)
11
CONTACT US
Gibraltar Laboratories is conveniently located
GIBRALTAR
LABORATORIES
122 Fairfield Road
16 Montesano Road
(Shipping/Receiving)
Fairfield, New Jersey 07004
(973) 227-6882
Kkohan@gibraltarlabsinc.com
www.gibraltarlabsinc.com
Facebook.com/GBLinc
Twitter.com/GBLinc
THANK YOU!
Proprietary and Confidential © Gibraltar Laboratories, Inc.
www.gibraltarlabsinc.com / (973) 227-6882

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Rapid sterility testing

  • 1. Rapid Sterility Testing Solutions Dr. Daniel Prince Proprietary and Confidential © Gibraltar Laboratories, Inc.
  • 2. 2 MEETING AGENDA Rapid Sterility Testing Solutions • Principle of Rapid Sterility Testing • Benefits • Applications • Rapid Sterilty Test v/s Steritest • Question and Answers
  • 3. 3 Principle- ATP Bioluminscence Technology ATP+ D-luciferin + Oxygen (O2) ATP Molecule AMP + PPi + Oxyluciferin + CO2 Photuris lucicrescens LIGHT
  • 4. 4 Benefits Better process control  Increased confidence in product quality  Reduced risk of product contamination improved operation efficiency  Reduce manufacturing cycle time  Faster release of water, raw materials, in-process samples, and final products  Faster detection of process problems  Earlier implementation of corrective actions  Faster resolution of problems  Reduced storage cost  Increase capacity/yields
  • 6. 6 Fast, reproducible test results in three steps: Step 1: Sample Prep • Filter the desired sample volume through presterilized, disposable Milliflex® filter units. • Filter a rinse solution to wash away any growth inhibitors (if necessary). • Place filter base onto a media cassette and incubate
  • 7. 7 Fast, reproducible test results in three steps: Step 2: Apply Reagents • Release filter base from the Milliflex® prefilled media cassette and place filter unit on the Milliflex® AutoSpray Station for application of reagents. • Reagents are automatically sprayed across the membrane in quick succession.
  • 8. 8 Fast, reproducible test results in three steps: Step 3: Enumerate Microorganisms • Transfer the filter unit to the Milliflex® Rapid Detection Tower for enumeration of colonies. • From the PC, enter information about the sample and click the Run Test button to enumerate the micro colonies. • The colony count in CFUs and an image of the filter/organisms are automatically recorded, displayed, and archived.
  • 9. 9 Applications of Milliflex® Rapid Sterilty System Raw Materials Water Media preparations In-Process Bioburden Intermediate products Bioburden prior to sterilization Final Product Bioburden Sterile preparations Non-sterile preparations Environmental Monitoring Liquid samples Final Product Sterility
  • 10. 10 Steritest vs. Milliflex Rapid for Sterility Testing STERITEST Compendial method EP/USP Closed device Test in liquid medium (2 media) Incubation: 14 days Reading: visual turbidity observation Result: qualitative (turbidity) MILLIFLEX RAPID Alternative method Device not closed Test on solid agar medium (Schaedler Blood Agar) Incubation: target = 5 days Reading: Visual or Milliflex Rapid system Result: quantitative (CFU)
  • 11. 11 CONTACT US Gibraltar Laboratories is conveniently located GIBRALTAR LABORATORIES 122 Fairfield Road 16 Montesano Road (Shipping/Receiving) Fairfield, New Jersey 07004 (973) 227-6882 Kkohan@gibraltarlabsinc.com www.gibraltarlabsinc.com Facebook.com/GBLinc Twitter.com/GBLinc
  • 12. THANK YOU! Proprietary and Confidential © Gibraltar Laboratories, Inc. www.gibraltarlabsinc.com / (973) 227-6882