Lean manufacturing aims to eliminate waste and optimize efficiency. It was developed by Toyota and popularized by James Womack. The goal is to satisfy customers with quality products delivered quickly at low cost. Key aspects include just-in-time production, continuous improvement, and 5S techniques. Agile manufacturing focuses on flexibility and responsiveness to meet changing customer needs through modular design, information technology, partnerships, and a knowledge culture. Both approaches emphasize eliminating waste while delivering value to customers.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
GT Definition,Implementing Group Technology (GT),four methods GT, 1.OPTIZ PARTS CLASSIFICATION AND CODING SYSTEM,2.MICLASS coding system ,CODE MDSI System,BENEFITS OF GROUP TECHNOLOGY and limitations.
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdfMr. Business Magazine
The Principles of Lean Manufacturing: 1. Value Stream Mapping 2. Just-in-Time (JIT) Production 3. Continuous Flow 4. Pull Systems 5. Standardized Work 6. Kaizen (Continuous Improvement)
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
GT Definition,Implementing Group Technology (GT),four methods GT, 1.OPTIZ PARTS CLASSIFICATION AND CODING SYSTEM,2.MICLASS coding system ,CODE MDSI System,BENEFITS OF GROUP TECHNOLOGY and limitations.
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdfMr. Business Magazine
The Principles of Lean Manufacturing: 1. Value Stream Mapping 2. Just-in-Time (JIT) Production 3. Continuous Flow 4. Pull Systems 5. Standardized Work 6. Kaizen (Continuous Improvement)
PROJECT SUBJECT IMPLEMENTATING LEAN MANUFACTURING CONCEPTS WITH EMP.docxbfingarjcmc
PROJECT SUBJECT: IMPLEMENTATING LEAN MANUFACTURING CONCEPTS WITH EMPHASIS ON VALUE STREAM MAPPING IN JOB SHOP ENVIRONMENT
(MILLWORK/CABINETRY INDUSTRY)
ALL submissions are to be compliant to APA 6.0.
Here is a link to "What's new in 6.0:"
The APA style format must be used. See below
http://www.apastyle.org/manual/whats-new.aspx
and the best APA reference I have found online is the Purdue OWL at:
http://owl.english.purdue.edu/owl/resource/560/01/
It must be written in Standard English, be plagiarism free, be error free and meet all standards of graduate level writing.
Don’t use any copyright material without permission from the original writer / organization. Use 12 size font.
Margins:
All
pages of the project, including all preliminary pages, the body of the text and pages of the appendices, must conform to the following margin requirements:
·
Left margin, 1½ inches;
·
Right margin, 1 inch;
·
Bottom margin, 1¼ inches;
·
Top margin, 1¼
inches;
Conduct industry specific research into this project.
It must include
i) Introduction
ii) Abstract
iii) Review of Related Literature
iv) Methodology
v)
Results and Discussion
vi)
Summary, Conclusions, and Recommendations
vii) Appendices
References or Works Cited
: References or Works Cited are compiled according to the designated style manual (APA 6.0) and must include every source cited in the study, including material which has been adapted for use in tables and figures
.
It should be about 70 pages long and approximately 60000 to 70000 words including my work which is written below.
1) Introduction
A) Background:
During the last decades
t
he U.S. wood products and furniture manufacturing
industries have been greatly affected by
changing business environment ,
economic cycles, rising production and
transportation costs, changing buyer habits, and increasing global
competition.
In order to survive small businesses have to improve their productionperformance. A commonly applied philosophy to improve production performance is calledlean manufacturing. This method, derived from the Toyota Production System, eliminates waste, increase efficiency and effectiveness of processes while increasing the competitive strength and responsiveness of a company.
Lean management, allows companies to become more competitive and enhance the likelihood
of survival.
However, findings show that Lean awareness and its use in Wood product and Millwork industry is very limited
(Pirraglia et al., 2009)
. The group of
industry segments with the highest Lean awareness and Lean implementation status are
“engineered wood products”, “manufactured homes”, and “household furniture
manufacturing," as opposed to industry sub-segments such as “sawmill” and “Commercial Millwork and Cabinetry," which had lower Lean awareness and Lean implementation status
(Pirraglia et al., 2009)
because m
ost small manufactures have minute-by-minute changes to respond to customer change orders, ma.
This power point slide is all about the contemporary trends in quality engineering and management.every one should have a knowledge about the quality engineering in a 21st century.quality gives you more success in life.i had been giving you some techniques use in quality engineering program for a business purpose.
A brief introduction to lean manufacturing with illustrative examples. All the ppts have animated examples also for better understanding of the things.
Implementation of Lean Manufacturing System for Successful Production System ...IJERA Editor
In manufacturing industries lean manufacturing is a broadly accepted philosophy. There are more requirements of research and studies. To investigate the needs, techniques, benefits of lean manufacturing and approaches for implementation Lean manufacturing is a leading manufacturing paradigm has applied in many economy sectors, where we have to reduce manufacturing cost, improving product quality, reducing cost of poor quality, and quick to respond and “first to market to customer needs are critical to competitiveness and success. Lean methods and principle focus on the continuous improvement and engages employees reducing the intensity of materials, time, and capital necessary for meeting a customer’s needs. Successful implementation of lean manufacturing is very important to increase quality and waste reduction. By implementation of lean manufacturing there are various benefits such as waste elimination, reduction in reworking, financial benefits, lead time reduction and lower inventory levels.
Lean manufacturing is a production process based on an ideology of maximising productivity while simultaneously minimising waste within a manufacturing operation
How lean manufacturing will help to improve productivityglobalsevensteps
Lean is the term which has core philosophy of doing more and more with less and less. Lean System can also be referred as FIT without Fat. Origin of Lean is from Manufacturing set up in Japan which had always valued its scare resources which is primarily space.
To survive in the market, the goal is to produce goods at the least time possible and at the lowest cost. Thus, Lean implementation is the best decision for productivity improvement.
Productivity describes various measures of the efficiency of production. A productivity measure is expressed as the ratio of output to inputs used in a production process, i.e. output per unit of input. Productivity is a crucial factor in production performance of firms and nations, thus productivity describes various measures of the efficiency of production.
A brief introduction to Lean Management and how it can increase your competitive advantage and why Lean Management is one of the hot topics of the CEO Agenda
What is Lean Manufacturing? Lean Manufacturing is nothing but all about build a product in the most efficient and effective manner. This technique focuses on reducing waste and improving manufacturing processes.
Similar to Lean and agile manufacturing system (20)
Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
Remote sensing and monitoring are changing the mining industry for the better. These are providing innovative solutions to long-standing challenges. Those related to exploration, extraction, and overall environmental management by mining technology companies Odisha. These technologies make use of satellite imaging, aerial photography and sensors to collect data that might be inaccessible or from hazardous locations. With the use of this technology, mining operations are becoming increasingly efficient. Let us gain more insight into the key aspects associated with remote sensing and monitoring when it comes to mining.
"𝑩𝑬𝑮𝑼𝑵 𝑾𝑰𝑻𝑯 𝑻𝑱 𝑰𝑺 𝑯𝑨𝑳𝑭 𝑫𝑶𝑵𝑬"
𝐓𝐉 𝐂𝐨𝐦𝐬 (𝐓𝐉 𝐂𝐨𝐦𝐦𝐮𝐧𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬) is a professional event agency that includes experts in the event-organizing market in Vietnam, Korea, and ASEAN countries. We provide unlimited types of events from Music concerts, Fan meetings, and Culture festivals to Corporate events, Internal company events, Golf tournaments, MICE events, and Exhibitions.
𝐓𝐉 𝐂𝐨𝐦𝐬 provides unlimited package services including such as Event organizing, Event planning, Event production, Manpower, PR marketing, Design 2D/3D, VIP protocols, Interpreter agency, etc.
Sports events - Golf competitions/billiards competitions/company sports events: dynamic and challenging
⭐ 𝐅𝐞𝐚𝐭𝐮𝐫𝐞𝐝 𝐩𝐫𝐨𝐣𝐞𝐜𝐭𝐬:
➢ 2024 BAEKHYUN [Lonsdaleite] IN HO CHI MINH
➢ SUPER JUNIOR-L.S.S. THE SHOW : Th3ee Guys in HO CHI MINH
➢FreenBecky 1st Fan Meeting in Vietnam
➢CHILDREN ART EXHIBITION 2024: BEYOND BARRIERS
➢ WOW K-Music Festival 2023
➢ Winner [CROSS] Tour in HCM
➢ Super Show 9 in HCM with Super Junior
➢ HCMC - Gyeongsangbuk-do Culture and Tourism Festival
➢ Korean Vietnam Partnership - Fair with LG
➢ Korean President visits Samsung Electronics R&D Center
➢ Vietnam Food Expo with Lotte Wellfood
"𝐄𝐯𝐞𝐫𝐲 𝐞𝐯𝐞𝐧𝐭 𝐢𝐬 𝐚 𝐬𝐭𝐨𝐫𝐲, 𝐚 𝐬𝐩𝐞𝐜𝐢𝐚𝐥 𝐣𝐨𝐮𝐫𝐧𝐞𝐲. 𝐖𝐞 𝐚𝐥𝐰𝐚𝐲𝐬 𝐛𝐞𝐥𝐢𝐞𝐯𝐞 𝐭𝐡𝐚𝐭 𝐬𝐡𝐨𝐫𝐭𝐥𝐲 𝐲𝐨𝐮 𝐰𝐢𝐥𝐥 𝐛𝐞 𝐚 𝐩𝐚𝐫𝐭 𝐨𝐟 𝐨𝐮𝐫 𝐬𝐭𝐨𝐫𝐢𝐞𝐬."
Discover the innovative and creative projects that highlight my journey throu...dylandmeas
Discover the innovative and creative projects that highlight my journey through Full Sail University. Below, you’ll find a collection of my work showcasing my skills and expertise in digital marketing, event planning, and media production.
The world of search engine optimization (SEO) is buzzing with discussions after Google confirmed that around 2,500 leaked internal documents related to its Search feature are indeed authentic. The revelation has sparked significant concerns within the SEO community. The leaked documents were initially reported by SEO experts Rand Fishkin and Mike King, igniting widespread analysis and discourse. For More Info:- https://news.arihantwebtech.com/search-disrupted-googles-leaked-documents-rock-the-seo-world/
As a business owner in Delaware, staying on top of your tax obligations is paramount, especially with the annual deadline for Delaware Franchise Tax looming on March 1. One such obligation is the annual Delaware Franchise Tax, which serves as a crucial requirement for maintaining your company’s legal standing within the state. While the prospect of handling tax matters may seem daunting, rest assured that the process can be straightforward with the right guidance. In this comprehensive guide, we’ll walk you through the steps of filing your Delaware Franchise Tax and provide insights to help you navigate the process effectively.
Cracking the Workplace Discipline Code Main.pptxWorkforce Group
Cultivating and maintaining discipline within teams is a critical differentiator for successful organisations.
Forward-thinking leaders and business managers understand the impact that discipline has on organisational success. A disciplined workforce operates with clarity, focus, and a shared understanding of expectations, ultimately driving better results, optimising productivity, and facilitating seamless collaboration.
Although discipline is not a one-size-fits-all approach, it can help create a work environment that encourages personal growth and accountability rather than solely relying on punitive measures.
In this deck, you will learn the significance of workplace discipline for organisational success. You’ll also learn
• Four (4) workplace discipline methods you should consider
• The best and most practical approach to implementing workplace discipline.
• Three (3) key tips to maintain a disciplined workplace.
Explore our most comprehensive guide on lookback analysis at SafePaaS, covering access governance and how it can transform modern ERP audits. Browse now!
Premium MEAN Stack Development Solutions for Modern BusinessesSynapseIndia
Stay ahead of the curve with our premium MEAN Stack Development Solutions. Our expert developers utilize MongoDB, Express.js, AngularJS, and Node.js to create modern and responsive web applications. Trust us for cutting-edge solutions that drive your business growth and success.
Know more: https://www.synapseindia.com/technology/mean-stack-development-company.html
Putting the SPARK into Virtual Training.pptxCynthia Clay
This 60-minute webinar, sponsored by Adobe, was delivered for the Training Mag Network. It explored the five elements of SPARK: Storytelling, Purpose, Action, Relationships, and Kudos. Knowing how to tell a well-structured story is key to building long-term memory. Stating a clear purpose that doesn't take away from the discovery learning process is critical. Ensuring that people move from theory to practical application is imperative. Creating strong social learning is the key to commitment and engagement. Validating and affirming participants' comments is the way to create a positive learning environment.
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India Orthopedic Devices Market: Unlocking Growth Secrets, Trends and Develop...Kumar Satyam
According to TechSci Research report, “India Orthopedic Devices Market -Industry Size, Share, Trends, Competition Forecast & Opportunities, 2030”, the India Orthopedic Devices Market stood at USD 1,280.54 Million in 2024 and is anticipated to grow with a CAGR of 7.84% in the forecast period, 2026-2030F. The India Orthopedic Devices Market is being driven by several factors. The most prominent ones include an increase in the elderly population, who are more prone to orthopedic conditions such as osteoporosis and arthritis. Moreover, the rise in sports injuries and road accidents are also contributing to the demand for orthopedic devices. Advances in technology and the introduction of innovative implants and prosthetics have further propelled the market growth. Additionally, government initiatives aimed at improving healthcare infrastructure and the increasing prevalence of lifestyle diseases have led to an upward trend in orthopedic surgeries, thereby fueling the market demand for these devices.
Unveiling the Secrets How Does Generative AI Work.pdfSam H
At its core, generative artificial intelligence relies on the concept of generative models, which serve as engines that churn out entirely new data resembling their training data. It is like a sculptor who has studied so many forms found in nature and then uses this knowledge to create sculptures from his imagination that have never been seen before anywhere else. If taken to cyberspace, gans work almost the same way.
2. MEANING OF LEAN MANUFACTURING
It is a manufacturing system based on a new system
design. It is enabled companies to achieve continual
gains in productivity(low unit costs), which satisfy
customer expectations for superior quality and
prompt delivery.
ex- TOYOTA PRODUCTION SYSTEM- BETTER,
FASTER AND LESS EXPENSIVE
3. Doing more with less by employing i.e lean thinking. Lean
Manufacturing involves never ending efforts to
eliminate or reduce “muda”(japanese for waste or any
activity that consumes resources without adding value)
in design, manufacturing, distribution, and customer
service processes.
- developed by the Toyota executive Taiichi Ohno(1912-
90)during post second world war reconstruction period
in Japan, and popularized by James P Womack and
Daniel T jones in their 1996 book calledLean thinking.
4. Lean manufacturing is a philosophy that
considers the expenditure of resources other than
the direct creation of value for the end customer to
be wasteful.
Thus its targeted for elimination.
Working from the perspective of the client who
consumes a product or service.
5. DEFINITION
Lean manufacturing is a business model and
collection of tactical methods that emphasize
eliminating non-value added activities (waste) while
delivering quality products on time at least cost with
greater efficiency.
6. Principles of Lean:
1. Eliminate Waste
2. Build Quality In
3. Create Knowledge
4. Defer Commitment
5. Deliver Fast
6. Optimize the Whole
7. ASSUMPTIONS
People value the visual effect of flow
Waste is the main restriction to profitability
Process interaction effects will be resolved through
value stream refinement.
Many small improvements in rapid succession are
more beneficial than analytical study.
8. Steps in lean production
1> Identify Value- ( At a specific price, at a specific time)
2>Identify the value stream( entire sequence of activities is called
value stream)
3> Improve Flow
4> Allow Customer Pull
At this stage in the process, lean manufacturing and just in time are
identical. The next step in leaning manufacturing is to only
manufacture what the customer orders or requests so that customer
demand or "pull" drives company production. This is similar to just
in time in that new parts are ordered based on short-term
requirements, but the driving force behind the efficiency of the
process is customer value rather than cost reduction. As the
company learns more about what customers really want, it repeats
the process over and over again with the goal of creating the perfect
product at the perfect price.
5> Work towards Perfection
9. ADVANTAGES
Reduction of Manufacturing Time
Help to keep Business Going
Help to Reduce Floor Space
Increase Manufacturing Productivity
Help to boost Profits
Help to achieve good customer Relations
Cultures are standardised
Makes the difference between Management and
Personnel
10. TOOLS AND TECHNIQUES
Cellular Manufacturing
It is a that produces families of parts within a single line
or cell of machines operated by machinists who work
only within the line or cell. A cell is a small scale,
clearly-defined production unit within a larger
factory.
Continuous Improvement
5 S system
a-Sort
b-STRAIGHTEN
c- SCRUB
d- SPREAD
e- STANDARDIZATION
11.
12. 5S Seiri; Sort, Clearing, Classify
5S Seiton; Straighten, Simplify, Set in order,
Configure
5S Seiso; Sweep, shine, Scrub, Clean and
Check
5S Seiketsu; Standardize, stabilize, Conformity
5S Shitsuke; Sustain, self discipline, custom and
practice
13. Sort is the first step in 5S, it refers to the sorting of
the clutter from the other items within the work area
that are actually needed. This stage requires the team
to remove all items that clearly do not belong in the
working area and only leave those that are required
for the processes in question
14. 5S Seiton or Straighten is the process of taking the
required items that are remaining after the
removal of clutter and arranging them in an
efficient manner through the use of ergonomic
principles and ensuring that every item “has a
place and that everything is in its place.
5S Seiso or Sweep is the thorough cleaning of the
area, tools, machines and other equipment to
ensure that everything is returned to a “nearly
new” status. This will ensure that any non-
conformity stands out; such as an oil leak from a
machine onto a bright, newly painted clean floor.
15. 5S Seiketsu or standardize is the process of
ensuring that what we have done within the first
three stages of 5S become standardized; that is we
ensure that we have common standards and ways
of working. Standard work is one of the most
important principles of Lean manufacturing.
The final stage is 5S Shitsuke or sustain, ensuring
that the company continue to continually improve
using the previous stages of 5S, maintain
housekeeping, and conduct audits and so forth. 5S
should become part of the culture of the business
and the responsibility of everyone in the
organization.
16.
17.
18. Just-in-time :
Lean manufacturing and "just in time," or JIT, are
often treated as two different phrases for the same
thing, but they are not identical concepts. Just-in-time
manufacturing is focused on efficiency, while lean
manufacturing is focused on using efficiency to add
value for the customer. Just-in-time manufacturing can
be practiced on its own or as one step in the lean
manufacturing process.
Production smoothing
Total quality management
Total productive maintenance
Other waste reduction techniques
zero defects
setup reduction
line balancing
19. Agile manufacturing
Agile manufacturing is an approach to manufacturing
which is focused on meeting the needs of customers
while maintain high standards of quality and
controlling the overall cost involved in the
production of particular product.
Agile manufacturing is seen as the next step
after Lean manufacturing in the evolution of
production methodology.
20. definition
Agile manufacturing is a term applied to an
organization that has created the processes, tools,
and training to enable it to respond quickly to
customer needs and market changes while still
controlling costs and quality.
21. Global Competition is intensifying.
Cooperation among companies is becoming
necessary, including companies who are in direct
competition with each other.
Customers are expecting:
Low volume products
High quality products
Custom products
Very short product life-cycles, development time,
and production lead times are required.
22. ADVANTAGES
The company is given a competitive advantage since
it is continuously changing its approach to satisfy its
customers.
Innovative design based on the customer’s demands
are provided.
Responds quickly to emerging crisis.
Even though the production could change rapidly,
mass production could still be reached while
flexibility is still possible.
23. DISADVANTAGES
Sudden increase in demand will cause shortage.
The company will need to invest more
The change in machinery and workers up-to-date to
new technologies, and to keep the company
competitive due to the short product life cycles.
Maintenance can cost more
25. There are four key elements for agile manufacturing:
Modular Product Design (designing products in a
modular fashion that enables them to serve as platforms
for fast and easy variation)
Information Technology (automating the rapid
dissemination of information throughout the company to
enable lightning fast response to orders)
Corporate Partners (creating virtual short-term
alliances with other companies that enable improved
time-to-market for selected product segments)
Knowledge Culture (investing in employee training to
achieve a culture that supports rapid change and ongoing
adaptation)
26. Principles of Agile:
1. Highest priority is customer satisfaction
2. Welcome changing requirements
3. Frequent delivery of software
4. Business people & developers cooperating daily
5. Build projects around motivated people
6. Face-to-face conversation is best
7. Progress measured by working software
8. Sustainable development pace
9. Continuous attention to technical excellence
10. Simplicity
11. Self-organizing teams
12. Regular reflection & adaptation
27. agile lean
It focuses on responding quickly to
unexpected customer requests,
allowing companies to capitalize on
the highest possible number of sale
opportunities.
It focuses on reducing cost,allowing
companies greater flexibility
Production configuration uses fewer
people, relying more on automation
and modular design
In this manufacturing,which relies
heavily on people.
It requires a higher inventory of
smaller parts
Emphasis on thriving in environment
marked by continuous unpredictable
change
Emphasis on supplier management
28. LEAN aGILE
NO Customization
Only 1 or 2 versions of product.
Perfect Quality
Focus on factory operations
Mass Production
Emphasis on efficient
use of resources
Customisable
Numerous options are available
Acceptable Quality
Scope is enterprise wide
Mass Customization
Emphasis on continuous change
Production schedule is
responsive to change
29.
30. SIMILARITIES
Both ultimately focused on increasing business
sustainability in the high-cost manufacturing sector.
Both are answers to challenges faced by historical
manufacturers.
Both provide opportunities for smaller players to
compete with larger, entrenched competitors
Both concepts rely heavily on statistical analysis,
computerized information systems and open
communication between internal and external
stakeholders.