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2 nd  Generation biomass conversion - biorefining J J Leahy –University of Limerick
2 nd  Generation biomass conversion ,[object Object],[object Object]
1 st   Generation biomass conversion ,[object Object],[object Object]
Biomass   Sugar/starch crops Lignocellulosic Biomass Oil plants extraction Vegetable oil hydrolysis sugar fermentation Bio-ethanol pyrolysis gasification Anaerobic digestion hydrolysis refining Catalytic upgrading syngas Catalytic reforming Bio-oil Motor fuels & Chemicals biogas methane sugar fermentation esterify biodiesel Bioalcohol
Biofuels: a significant opportunity for Ireland ,[object Object],[object Object],[object Object],[object Object],[object Object]
Ireland’s response ,[object Object],[object Object],[object Object],[object Object]
 
Next Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Significant economic and commercial impacts
Need to select “good” varieties of plants? Novel varieties of Ryegrass, Miscanthus and Sweet Sorghum easier to bioprocess   Smarter biofuels -  Butanol: major advantages– production? Biogas methane: flexible fuel but production efficiency low? Processes based on novel enzyme technologies or chemical routes (catalysis) Demonstration-scale  production New Irish businesses:  2nd and 3rd G biogas and butanol technologies
Co-products and residues Bioenergy alone not sustainable – dependent on nature &value of co-products Residues minimized, converted to added value products ,[object Object],[object Object],[object Object]
University of Limerick Biorefining research  ,[object Object],[object Object]
University of Limerick
Catalytic Conversion ,[object Object],[object Object],[object Object],[object Object],[object Object]
Carbolea ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thermochemical-pyrolysis NONFOOD BIOMASS (grasses or residue from fermentation, etc) lignin (15-30%), cellulose (35-50%), hemicellulose (15-25%) Pyrolysis Gases, Char, Bio-oil T=450-550 o C, Residence time <2s, Heating rates 10 3 -10 4  K/s 70-80% yield
Bio-oil Properties ,[object Object],[object Object],[object Object],Disadvantages:   corrosive (pH=2.5), unstable, immiscible  with petrofuels, low heating values
Bio-oil vs Transport Fuels ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Upgrading of bio-oil is   necessary
Hydrodeoxygenation of Bio-oil Bio-oil Hydrocarbons (naphtha equivalent) Diesel Refining, catalysts Hydrodeoxygenation, Mesoporous silica  supported catalysts Bio-oil + H 2     Hydrocarbons + H 2 O 350-400 o C
Bio-oil + R-OH    Upgraded Bio-oil + H 2 O Esterification R 1 COOH + R-OH <-> R 1 COOR + H 2 O   Acetalization Acid catalysts Acid catalysts,  50-80 o C Acid catalysts Esterification R 1 CHO + 2 R-OH <-> R 1 CH(OR) 2  + H 2 O
Gasification pyrolysis Feedstock analysis  Feedstock selection & optimisation Biosyn  gas Alcohol synthesis Bioethanol higher alcohols Catalytic upgrading Liquid hydrocarbon fuels Char Bio oil Biochar Activated carbon Catalytic Upgrading Diesel Miscible Biofuels Platform Chemicals Gas cleaning & conditioning Chemical Hydrolysis (Solid Acid Catalysts) Pretreatment (Ionic Liquids) Platform Chemicals & optimisation Lignin Residue Sugars Liquid Transport Fuels Alternatives to Petrol-Derived Products Fermentation Catalysis
Gasification Temperature Fluidising velocity Inert material  Characteristics Residence time  Particle size Moisture Mineral content Fixed carbon volatiles Feedstock parameters Process variables Gas quality
 
Gasification of Bio-oil Bio-oil Steam and autothermal reforming, >700 o C Supported metals  Fischer-Tropsch Process (FT),  supported Co  or Fe catalysts Methanol Methanol to gaso- line process (MTG) Diesel CO + H 2 Gasoline Cu/Zn/Al 2 O 3   catalysts,  high pressure Bio-oil + H 2 O (+ O 2 )   CO + H 2    Hydrocarbons + H 2 O   Dimethyl ether (diesel substitute) zeolites synthesis   gas
Hydrogen ,[object Object],Present industrial production: coal natural gas (CH 4 , C 2 H 6 , etc) + H 2 O     H 2   + CO,  steam-reforming naphtha CO + H 2 O     CO 2  +  H 2 ,   water-gas shift reaction 50 million tons per year
Hydrogen from Bio-oil Water soluble Bio-oil Steam and autothermal  reforming, supported metals, >600 o C  H 2  + CO 2  + some CO Preferential oxidation process (PROX), supported metals  H 2  + CO 2 Energy Low temperature fuel cell Bio-oil + H 2 O (+ O 2 )   CO 2  + H 2 YIELDS – up to 90% Bio-oil H 2 O extraction Hydrogen production from bio-oil  looks attractive
Hydrogen from Chemicals Derived from Biomass Steam reforming over supported  metals and oxides as catalysts H 2  + CO 2 Formic acid, HCOOH Ethanol, C 2 H 5 OH Glycerol
Levulinic acid –platform chemical & primary goal  of  DIBANET (UL led FP7)  CROPS ARGICULTURAL RESIDUES CELLULOSIC SLUDGES WOOD STARCH WASTE PAPER MOLASSES THE BIOFINE PROCESS LEVULINIC ACID FORMIC ACID FURFURAL LIGNEOUS CHAR DOWNSTREAM CONVERSION SPECIALTY CHEMICALS COMMODITY CHEMICALS HERBICIDES PESTICIDES ENERGY FUELS AUTOMOTIVE FUELS FEEDSTOCKS “ BIOMASS” PRODUCTS
Chemical hydrolysis of cellulose to LA Cellulose Sugars Intermediates I HMF Intermediates II Levulinic Acid (50wt %) First Stage Plug Flow Reactor Second Stage Back Mixed Reactor Fast Reaction (Seconds) Slow Reaction (Minutes) Tars  (30 wt%) Formic Acid  (20 wt %)
BIOREFINERY YIELDS 50% Cellulose 30% Hemicellulose 20% Lignin TYPICAL MOLAR YIELDS (OF THEORETICAL) TYPICAL MASS  YIELDS (PER TONNE OF FEED) LEVULINIC ACID FORMIC ACID FURFURAL LIGNEOUS CHAR 70% 70% 70% 100% (MASS) 0.25 0.10 0.15 (VARIES) 0.45
[object Object],[object Object]

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Jj leahy expo

  • 1. 2 nd Generation biomass conversion - biorefining J J Leahy –University of Limerick
  • 2.
  • 3.
  • 4. Biomass Sugar/starch crops Lignocellulosic Biomass Oil plants extraction Vegetable oil hydrolysis sugar fermentation Bio-ethanol pyrolysis gasification Anaerobic digestion hydrolysis refining Catalytic upgrading syngas Catalytic reforming Bio-oil Motor fuels & Chemicals biogas methane sugar fermentation esterify biodiesel Bioalcohol
  • 5.
  • 6.
  • 7.  
  • 8.
  • 9. Need to select “good” varieties of plants? Novel varieties of Ryegrass, Miscanthus and Sweet Sorghum easier to bioprocess Smarter biofuels - Butanol: major advantages– production? Biogas methane: flexible fuel but production efficiency low? Processes based on novel enzyme technologies or chemical routes (catalysis) Demonstration-scale production New Irish businesses: 2nd and 3rd G biogas and butanol technologies
  • 10.
  • 11.
  • 13.
  • 14.
  • 15. Thermochemical-pyrolysis NONFOOD BIOMASS (grasses or residue from fermentation, etc) lignin (15-30%), cellulose (35-50%), hemicellulose (15-25%) Pyrolysis Gases, Char, Bio-oil T=450-550 o C, Residence time <2s, Heating rates 10 3 -10 4 K/s 70-80% yield
  • 16.
  • 17.
  • 18. Hydrodeoxygenation of Bio-oil Bio-oil Hydrocarbons (naphtha equivalent) Diesel Refining, catalysts Hydrodeoxygenation, Mesoporous silica supported catalysts Bio-oil + H 2  Hydrocarbons + H 2 O 350-400 o C
  • 19. Bio-oil + R-OH  Upgraded Bio-oil + H 2 O Esterification R 1 COOH + R-OH <-> R 1 COOR + H 2 O Acetalization Acid catalysts Acid catalysts, 50-80 o C Acid catalysts Esterification R 1 CHO + 2 R-OH <-> R 1 CH(OR) 2 + H 2 O
  • 20. Gasification pyrolysis Feedstock analysis Feedstock selection & optimisation Biosyn gas Alcohol synthesis Bioethanol higher alcohols Catalytic upgrading Liquid hydrocarbon fuels Char Bio oil Biochar Activated carbon Catalytic Upgrading Diesel Miscible Biofuels Platform Chemicals Gas cleaning & conditioning Chemical Hydrolysis (Solid Acid Catalysts) Pretreatment (Ionic Liquids) Platform Chemicals & optimisation Lignin Residue Sugars Liquid Transport Fuels Alternatives to Petrol-Derived Products Fermentation Catalysis
  • 21. Gasification Temperature Fluidising velocity Inert material Characteristics Residence time Particle size Moisture Mineral content Fixed carbon volatiles Feedstock parameters Process variables Gas quality
  • 22.  
  • 23. Gasification of Bio-oil Bio-oil Steam and autothermal reforming, >700 o C Supported metals Fischer-Tropsch Process (FT), supported Co or Fe catalysts Methanol Methanol to gaso- line process (MTG) Diesel CO + H 2 Gasoline Cu/Zn/Al 2 O 3 catalysts, high pressure Bio-oil + H 2 O (+ O 2 )  CO + H 2  Hydrocarbons + H 2 O Dimethyl ether (diesel substitute) zeolites synthesis gas
  • 24.
  • 25. Hydrogen from Bio-oil Water soluble Bio-oil Steam and autothermal reforming, supported metals, >600 o C H 2 + CO 2 + some CO Preferential oxidation process (PROX), supported metals H 2 + CO 2 Energy Low temperature fuel cell Bio-oil + H 2 O (+ O 2 )  CO 2 + H 2 YIELDS – up to 90% Bio-oil H 2 O extraction Hydrogen production from bio-oil looks attractive
  • 26. Hydrogen from Chemicals Derived from Biomass Steam reforming over supported metals and oxides as catalysts H 2 + CO 2 Formic acid, HCOOH Ethanol, C 2 H 5 OH Glycerol
  • 27. Levulinic acid –platform chemical & primary goal of DIBANET (UL led FP7) CROPS ARGICULTURAL RESIDUES CELLULOSIC SLUDGES WOOD STARCH WASTE PAPER MOLASSES THE BIOFINE PROCESS LEVULINIC ACID FORMIC ACID FURFURAL LIGNEOUS CHAR DOWNSTREAM CONVERSION SPECIALTY CHEMICALS COMMODITY CHEMICALS HERBICIDES PESTICIDES ENERGY FUELS AUTOMOTIVE FUELS FEEDSTOCKS “ BIOMASS” PRODUCTS
  • 28. Chemical hydrolysis of cellulose to LA Cellulose Sugars Intermediates I HMF Intermediates II Levulinic Acid (50wt %) First Stage Plug Flow Reactor Second Stage Back Mixed Reactor Fast Reaction (Seconds) Slow Reaction (Minutes) Tars (30 wt%) Formic Acid (20 wt %)
  • 29. BIOREFINERY YIELDS 50% Cellulose 30% Hemicellulose 20% Lignin TYPICAL MOLAR YIELDS (OF THEORETICAL) TYPICAL MASS YIELDS (PER TONNE OF FEED) LEVULINIC ACID FORMIC ACID FURFURAL LIGNEOUS CHAR 70% 70% 70% 100% (MASS) 0.25 0.10 0.15 (VARIES) 0.45
  • 30.