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INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1628
 IMPROVING THE FUEL ECONOMY AND REDUCING THE EMISSION OF FOUR
STROKE DIESEL ENGINE BY THE PROCESS OF FUEL IONIZATION
Punitharani K1, R. Haresh2, R. Jaiphin Prabhu3, M.K Murugan4
1Faculty, Department of Mechanical Engineering, PSG College of Technology, Coimbatore, Tamil nadu, India.
2,3,4UG student, Department of Mechanical Engineering, PSG College of Technology, Coimbatore, Tamil nadu, India.
-----------------------------------------------------------------------***----------------------------------------------------------------------
Abstract—Vehicles on road produces large amount of CO, HC
and NOx etc. as an exhaust emission. These are produced as a
result of incomplete combustion of fuels in IC engine. The
emission control methods like exhaust gas recirculation
which reduces the formation of NOx and the catalytic
converter is a device placed in the exhaust pipe, which
converts hydrocarbons, carbon monoxide, and NOx into less
harmful gases by using a combination of platinum, palladium
and rhodium as catalysts. In addition to these methods the
authors incorporated a novel method named magnetic fuel
ionization which was proved to be promising in enhancing
the performance and reducing emission levels in diesel
engines. So, the electro-magnetic field is used to ionize the
fuel in this thesis. Two-third of the heat is wasted as exhaust
gas and in this thesis a turbine is used for waste heat
recovery. The current required for ionizing the fuel is
generated by a turbine and is stored in a 12 V battery.
Ionizing the fuel favors complete combustion in diesel engine.
Thus, NOx emission is reduced and fuel economy is improved.
In this work, study of electromagnetic circuit and electricity
generation from turbine, followed by fabrication of
electromagnetic circuit and turbine is done. Then the
experiment is carried out using the setup which in-turn
reduces emission and improves fuel economy.
Index Terms—: Fuel ionization, Waste heat recovery,
Emission reduction, Turbine.
1. INTRODUCTION
Today’s hydrocarbon fuels leave a natural deposit of
carbon residue that clogs carburetor, fuel injector, loss of
horse power and greatly decreased mileage on cars are very
noticeable. The emissions from this growing number of
vehicles not only contribute to climate change but also affect
people’s health adversely. In our country prominent
measures are being taken continuously to monitor the
emissions from exhaust such as BS II, BS III, and BS IV. The
emissions of these exhaust gases are mainly due to the
incomplete combustion in the combustion chamber. To
achieve complete combustion and to reduce emission
researchers have found various methods such as MPFI, EGR,
PCV and Catalytic convertor. In this study magnetic fuel
ionization is a new technology similar to the others which
helps in achieving complete combustion.
In this thesis a detailed discussion on the magnetic fuel
ionization technology in achieving complete combustion,
purpose of using this device, advantages of this technique are
discussed in here.
Fig.1 BS IV and VI emission limits for compression
ignition vehicles [12]
Fig.2 General energy distribution [1]
Normally internal combustion engines, mostly
reciprocating internal combustion engines, produce
moderately high pollution levels, because of incomplete
combustion of carbonaceous fuel, leading to carbon are said
to infiltrate deeply into human lungs. In diesel engines, the
fuel contains sulphur producing sulphur oxides in the
INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056
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exhaust, leading to acid rain. The high temperature of
combustion creates larger proportions of nitrogen oxides
(NO), and are demonstrated to be harmful to both animal and
plant health. The emission control methods like exhaust gas
recirculation(EGR) which decreases the formation of NOx and
the catalytic converter is a device placed in the exhaust pipe,
which converts carbon monoxide, hydrocarbons, and NOx into
less harmful gases by using a combination of palladium,
platinum and rhodium as catalysts. In consideration of the
above essential problems in diesel engines, a new technique
named magnetic fuel ionization was evidenced to be
encouraging in improving the performance and reducing the
emission levels in the diesel engines.
Nowadays technology is growing at a very faster rate. The
conventional energy resources like gasoline, Diesel etc. are on
an edge of annihilation. So researchers are moving towards
the use of non-conventional energy sources and it also
requires certain kind of energy to convert it into alternative
form. In this thesis we are utilizing the kinetic energy of
exhaust gases of the vehicle which is lost as waste heat.
2. OBJECTIVES
To reduce the emission of exhaust gases such as NOx, CO,
HC
By the process of magnetic fuel ionization the exhaust gas
emissions such as particulate matter, NOx, CO can be reduced.
To increase the fuel economy
When the fuel is ionized by the magnetic field, the molecules
are realigned before entering into the combustion chamber.
Therefore, the fuel does not escape as flue gases. By this
technique the fuel economy can be increased.
To utilize the waste heat rejected by the automobile into
electricity using a turbine setup in the exhaust manifold
In automobile maximum amount of heat is rejected as waste
in exhaust gas, a turbine setup is kept near the exhaust so that
the turbine is rotated by the exhaust gases which converts
mechanical energy into electric energy and it is stored in a
battery.
3. LITERATURE SURVEY
The electric Hussain H. Al-Kayiem et al in 2017 [1]
conducted a survey of fuel magnetization in internal
combustion engines to reduce the emissions and to refine
their fuel consumption and their performance. Fuel
consumption in the engine (upto 18% in gasoline and 14% in
diesel) is decreased because of magnetic treatment of the fuel.
The magnetic treatment decreased the emission of HC and
CO2 by 70%, NOx by 68% in gasoline engine. Thus, it is found
that the magnetic field represents as a good alternative for
gasoline and Diesel with gases and, hence it must be
considered in the future for transport purpose.
Sachin Kumar Kore et al in 2015 [2] conducted a study to
understand the performance of electromagnetic field which
will ensure complete combustion of air-fuel mixture and
emission of IC engine. The efficiency of engine increases by
adding magnetic field in the path of fuel line. Hence the
resultant fuel burns more completely and produces higher
engine output and improves fuel economy (increases mileage
from 10-30%).
Shweta Jain et al in 2012 [4] analyzed that large amount of
emission gases were produced because of incomplete
combustion and gives lower efficiency in diesel engines. By
improving fuel turbulence, the fuel is pumped and burned
much more clearly and the premature production of sludge is
prevented. 30% extra life for catalytic convertors is provided.
It increases mileage about 10-40%. By achieving correct fuel
burning parameters through proper magnetic means we can
assume that it releases lowest possible level of toxic
emissions.
Piyush M Patel et al in 2014 [3] conducted an experiment
to analyse the performance and emission of single cylinder
four stroke diesel engines under the power of producing the
effect of magnetic field. It is clear from the experiment result
that in both with and without Magnet Fuel Energizer brake
thermal efficiency, indicated power are similar but indicated
power gets improved at lower load condition. Specific fuel
consumption is decreased due to the fuel consumption
reduction at higher load. The experiment results shows that
the magnetic effect on reduction of fuel consumption was up
to 8% at higher load condition. The emission of CO gets
reduced at higher load. The effect on NOx emissions reduces
up to 27.7%.
Y. Al Ali et al in 2012 [5] conducted an experiment to
reduce the level of atmospheric pollutions caused by vehicle
engine emissions by fuel ionization. Emissions of CO and HC
are reduced by 70% and increase of fuel economy by 18%.
The Magnetic device is either installed onto the fuel line or
inside the fuel tank.
Farrag A.El Fatih et al in 2010 [6] investigated the effect of
magnetic field on internal combustion engines, concentrated
on engine performance parameters such as fuel consumption
and exhaust emissions. The fuel is subjected to a permanent
magnet mount on fuel inlet lines. The experiments were
conducted at different idling engine speeds in a SI engine. The
magnetic effect on fuel consumption reduction was upto 15%
and CO reduction is upto 7%. No emission reduction was upto
30%.
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Vijay Kumar et al in 2015 [8] used the power from vehicle
exhaust to generate the electricity. Two-thirds of the energy
from combustion in a vehicle is lost as waste heat, of which
40% is in the form of hot exhaust gas. They placed a turbine
in the path of exhaust in the silencer. They also placed an
engine in the chassis of the vehicle. The turbine is connected
to a dynamo, which is used to generate power. Depending
upon the airflow the turbine will start rotating, and then the
dynamo will also starts to rotate. The generated power is
stored to the battery. The battery power can be consumed for
the users comfort. It would also help to recognize the
improvement in performance and emissions of the engine if
these technologies were adopted by the automotive
manufacturers.
Impha.Y.D et al in 2017 [9] modified a stationary diesel
engine for producing power using turbine. Substantial
thermal energy is available from the exhaust gas in modern
automotive engines. Two-thirds of that thermal energy is lost.
The nozzle is connected to the exhaust silencer of the engine.
When the engine is started, exhaust gas starts flowing
through the nozzle. The nozzle is place so that the gases fall
directly on the turbine blades. The turbine which is coupled
to a dynamo starts rotating and power is generated in the
dynamo. The power generated may be stored in a battery of
further use. Waste heat recovery entails capturing and
reusing the waste heat from internal combustion engine and
using it for heating or generating mechanical or electrical
work.
Shaikh Mobin.A et al in 2017 [11] made a model which
produced electric power by using exhaust gas of vehicle
specially two wheeler. All forms of energies are required for
doing various mechanical operations, but now there is large
problem of electricity due to low availability energy
resources. In the model, by using kinetic energy of exhaust
gas the runner rotates which attach to large gear by using
shaft which further attach to small gear, placed on dynamo
finally dynamo produces electric power. By using this waste
gas of vehicle this model can work better for the electric
power generation. This set up is mainly useful for villages. It
can be used as power source at night when output power
produced by set up is stored in battery. This set up is easy to
handle and cheaper.
4. PRINCIPLE AND WORKING OF ELECTROMAGNETIC
SETUP
Magnetic fuel conditioner
An electromagnetic fuel conditioner is a device which is
used to arrange the fuel molecules and to alter the atomic
structure so that complete combustion takes place in engine.
In a magnetic fuel conditioner the magnet for producing the
magnetic field is oriented so that its north pole is located
spaced apart from the fuel line and its south pole is located
adjacent the fuel line. The fuel is in the liquid state when it is
in the fuel tank. The fuel molecules will only combust when
they are vaporized and mixed with the air. Magnetic field
helps to ionize the fuel. The molecules of hydrogen and
carbon flowing through a magnetic field change their
orientation in the direction opposite to the magnetic field.
This results in changes of molecule configuration and
weakens the intermolecular force between the molecules. The
magnetic field disperses the molecules into more tiny
particles and making the fuel less viscous. Every individual
molecule consists of many atoms made up of several
electrons along with neutrons revolving around their nucleus.
During the combustion process, the fuel is not mixed with
oxygen vigorously, and the molecules are not realigned. The
process of realignment along with ionization of the fuel is
accomplished by applying a magnetic field. Magnetic field
applied at the fuel line atomize the fuel and which get stick to
oxygen and increases air fuel mixing ratio.
Fig.3 Molecular arrangement of fuel with magnetic
field [4]
According to Van der Waals force, there exists a strong
binding between oxygen and hydrocarbons in oxides of this
magnetic field, which helps in the complete combustion of
fuel inside the combustion chamber. This results in improved
fuel economy and hydrocarbons, carbon monoxide and
nitrogen emissions from the exhaust are reduced. The fuel
ionization also aids to dissolve the carbon build up in fuel
injector, carburetor and combustion chamber, thus keeping
the engine in clear condition. According to the equipment of
combustion, the magnetic field density which is supposed to
be passed onto the fuel fluctuates as well as the rate of
combustion. The main aim of the magnetic fuel conditioner is
to offer better molecular attraction in diesel and petroleum
based fuel so that re-polymerization is more effective.
An electromagnetic coil is an electrical conductor such as a
wire which is in the shape of a spiral, coil or a helix. Greater
the turns of wire, the stronger the field will be formed. On the
contrary, due to Faraday’s law of induction, a change in
external magnetic flux induces a voltage in a conductor such
as wire.
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The primary benefit of an electromagnet over a permanent
magnet is that the magnetic field can be rapidly changed by
regulating the amount of electric current in the winding.
However, unlike a permanent magnet that needs no power,
an electromagnet needs an uninterrupted supply of current to
sustain the magnetic field.
5. CALCULATION
a) Determination of magnetic field of electromagnetic
circuit:
Current supplied to the coil, I = 7.2 A
Length for which the coil is made as a solenoid, L = 70mm
Relative permeability, k = 0.99
Permeability of free space, µ0= 4π* 10-7 T/Am
To find the number of turns of coil,
N = (Final wounded radius – unwounded radius) * (L/d)
Where wire diameter, d = 1mm
N = (20-5)*(70/1)
N = 1050 Turns
Magnetic field strength around a solenoid, B =
But, = k µ0
=
= 0.1343 T
B = 1343 Gauss (Since 1T = 10000 Gauss)
b) Determination of theoretical exhaust gas velocity:
Power of the engine, P = 3.5 kW
Lower Heating Value of the fuel, LHV = 46,500 kJ/kg
Efficiency of the engine, = 40%
Fuel consumption, F = * 3600
= 0.67 kg/hr
Air flow, Fa = F * (Air-Fuel Ratio)
= 15.58 kg/hr
Total Exhaust gas, Feg= F + Fa
= 16.25kg/hr
Molecular weight of exhaust gas, MWeg = 28.75 g/mol
Exhaust gas volume flow, Veg=
= 129.87 m3/hr
Exhaust gas velocity, U =
U = 22.68 m/s
c) Determination of power generated by turbine:
At Engine speed of 1500 rpm,
For a turbine speed of 1400 rpm,
To determine Impulse force acting on the turbine,
Flow rate, Q = A*V in m3/s
Where, A is area of the outlet in m2
V is the velocity of the exhaust gas in m/s
d is the diameter at outlet in m which is 0.03m
Q = = 0.016 m3/s
Mass flow rate, m = ρ*Q
Where, ρ is the density of exhaust gas in kg/m3 which
is 0.696 kg/m3.
m = 0.696*0.016 = 0.0111 kg/s
Impulse force, F = m*V
F = 0.0111 * 22.68 = 0.2525 N
Torque, T = F*R Nm
Where, R is distance from centre of shaft to the point
where exhaust gas hit the blades in m.
T = 0.2525 * 0.073
T = 0.0184 Nm
Power generated, P = Watts
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Where, N is speed of turbine in rpm
T is torque in Nm
P =
= 2.696 W
6. EXPERIMENTAL SETUP
The important components involved in this experimental
setup are,
 Electromagnetic circuit
 Engine Setup
 Turbine Setup
Electromagnetic circuit:
Fig. 4 Electromagnetic coil
An electromagnetic coil is an electrical conductor such as a
wire in the shape of a spiral coil or helix. The more turns of
wire, the stronger the field produced. Conversely, a changing
external magnetic flux induces a voltage in a conductor such
as wire, due to Faraday’s law of induction.
Engine setup:
The experiments were done on the four stroke diesel
engine. The specification of the engine is given below as on
the table 1
Table 1 Engine Specification
No. of cylinders 1
No. of strokes 4
Cylinder diameter 87.5 mm
Stroke length 110 mm
Fuel Diesel
Power 3.5 kW
Speed 1500 rpm
Compression ratio 16:1
After modification the engine is shown as fig. 6. Here,
the electromagnetic setup is placed before the fuel filter and it
is powered by a 12 V battery. Thus the fuel passes through
the electromagnetic coil. The current from the battery is given
to the electromagnetic coil, thus a magnetic field is produced.
Hence as the fuel passes through the magnetic field, the fuel
molecules gets ionised. As a result of magnetic field north and
South Pole appears, so that carbon and hydrogen in fuel gets
separated and aligned. Carbon ions gets accumulated near
one of the magnetic pole whereas the hydrogen ions gets
accumulated at the other end of the magnetic pole. Thus the
oxygen will react more readily with the fuel molecules. Hence
it improves combustion efficiency and it favours complete
combustion.
Fig. 5 Schematic representation of electromagnetic
device
Fig. 6 Engine with electromagnetic coil setup
Electromagnetic coil
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Turbine setup:
Gas turbine engines derive their power from burning fuel in
a combustion chamber and using the fast flowing combustion
gases to drive a turbine in much the same way as the high
pressure steam drives a steam turbine. A simple gas turbine is
comprised of three main sections a compressor, a combustor,
and a power turbine. Because the turbine generates rotary
motion, it is particularly suited to be used to drive an
electrical generator. The sub components in the turbine setup
are
Frame
Turbine
Shaft
Bearings
Fabricated setup:
Fig. 5.9 Top View
Fig. 8 Top View
To find out the rpm at which the turbine is rotating,
tachometer is required. Also to find out the voltage produced
by the rotation of turbine, a multimeter is used. Thus the rpm
of the turbine and the voltage produced by the turbine is
measured.
Fig. 9 Experimental setup
7. RESULTS AND DISCUSSIONS
a) Result data for performance on diesel engine
Before ionization
For loads of 0kg, 3kg, 6kg, 9kg the table is shown below,
Table 2 Performance parameters before ionization
Load
(kg)
BP
(kW)
IP
(kW)
BTH
E
(%)
ITHE
(%)
ME
(%)
Fuel
Flow
(kg/h)
SFC
(kg/kW
h)
0 -0.04 1.93 -0.90 47.51 -1.89 0.35 0.00
3 0.86 3.78 12.37 54.16 22.84 0.60 0.69
6 1.62 4.32 18.54 49.53 37.43 0.75 0.46
9 2.44 5.03 23.34 48.14 48.49 0.90 0.37
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After ionization
For loads of 0kg, 3kg, 6kg, 9kg the table is shown below,
Table 3 Performance parameters after ionization
Where, BP is the brake power, FP is the friction power, IP is
the indicated power, BTHE is the brake thermal efficiency,
ITHE is the indicated thermal efficiency, ME is the mechanical
efficiency, SFC is the specific fuel consumption and AFR is the
air fuel ratio.
b) Performance comparison
Specific fuel consumption
Fig. 10 Specific Fuel Consumption Vs. Load
The above fig. 10 indicates that the specific fuel
consumption decreases after the use of electromagnetic
circuit in the engine and a maximum decrease of 10.95%
occurs at 3kg load (25% load) at 1350 Gauss.
Brake power
Fig. 11 Brake power Vs. Load
From the above fig. 11, it is evident that the brake power
increases by 4.88% at 25% load and decreases as load
increases.
Mechanical efficiency
From the below fig. 12, it is evident that the Mechanical
efficiency increases after the introduction of electromagnetic
circuit and a maximum increase of 9.59% occurs at 25% load.
Fig. 12 Mechanical Efficiency Vs. Load
Brake thermal efficiency
Fig. 13 Brake Thermal Efficiency Vs. Load
Load
(kg)
BP
(kW)
IP
(kW)
BTHE
(%)
ITHE
(%)
ME
(%)
Fuel
Flow
(kg/h)
SFC
(kg/k
Wh)
0 -0.05 1.94 -1.13 47.7
1
-2.37 0.35 0.00
3 0.84 3.58 13.10 55.9
5
23.4
2
0.55 0.65
6 1.58 4.21 20.93 55.7
2
37.5
6
0.65 0.41
9 2.46 4.96 24.94 50.2
7
49.6
1
0.85 0.34
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The above fig. 13, indicates that Brake thermal efficiency of
the engine increases after the addition of electromagnetic
circuit up to 70% load and decreases beyond that. The
maximum increase in Brake Thermal Efficiency is 10.12% at
50% load.
c) Emission results
Table 4 Emission results before magnetic fuel ionization
Table 5 Emission results after magnetic fuel ionization
Table 6 Electricity generated by the turbine
d) Emission comparison
NO emission
Fig. 14 NO Emission Vs. Load
The above fig. 14, indicates that NO emission is largely
reduced by the addition of electromagnetic circuit at all loads
and no emission is found at 0% load.
CO emission
The below fig. 15, shows that CO emission is increased at
0% load and as load increases the emission gets reduced and
maximum reduction of 23.08% is found at 75% load.
Fig. 15 CO Emission Vs. Load
HC Emission
Fig. 16 HC Emission Vs. Load
The above fig. 16, indicates that HC emissions increases at
all loads after the addition of electromagnetic circuit in the
engine.
Load
(kg)
NO
(ppm)
HC
(ppm)
CO
(ppm)
CO2
(% vol)
0 570 87 1000 5.19
3 512 67 1600 4.54
6 902 73 1100 5.96
9 1162 101 1300 7.625
Load
(kg)
NO
(ppm)
HC
(ppm)
CO
(ppm)
CO2
(% vol)
0 0 113 1300 1.94
3 232 98 1600 4.4
6 571 88 1000 5.18
9 1000 125 1100 7.37
Pressure(bar) RPM Voltage (volts)
3 350 4.4
4 500 6.8
5 755 9.6
6 1400 11.3
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CO2 Emission
Fig. 17 CO2 Emission Vs. Load
From the above fig. 17, it is evident that the CO2 emission is
reduced after the ionization of the fuel and a maximum
reduction of 62.62% is observed at 0% load.
e) Heat balance chart
Before ionization
Fig. 18 Heat balance chart before ionization
After ionization
Fig. 19 Heat Balance chart after ionization
Where, BP is the Brake Power
HLCW is the Heat Lost to Cooling Water
HLEG is the Heat Lost to Exhaust Gas
UA is the Unaccounted Loss
From the above two graphs, it implies that the heat lost to
Cooling water is more after ionization due to the application
of the magnetic field for a long time. Because of that
unaccounted loss is reduced. Next, Heat lost to brake power is
slightly increased by 11.9% after the introduction of magnetic
field.
e) Combustion parameters
Before ionisation
Fig. 20 Pressure Vs. crank angle diagram before
ionization
Fig. 21 Net heat release before ionization
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After ionisation
Fig. 22 Pressure Vs. crank angle diagram after ionization
Fig. 23 Pressure Vs. crank angle diagram before
ionization
From the fig. 20 and fig. 22, it is evident that the cylinder
pressure is increased by 66.7% after ionization. This is due to
maximum combustion occurring inside the cylinder after
ionization. Increase in cylinder pressure increases the power
output.
From the fig. 21 and fig. 23, it is observed that the net heat
release from the engine is increased by 20% after ionization.
It is due to the fact that increase in pressure increases heat
release. The increase in pressure is due to the fact that the
fuel is burned efficiently, leaving very few unburnt fuel.
8. CONCULSION
Thus, fabrication of electromagnetic circuit is completed
and the experiments were carried out on a four stroke diesel
engine. The experiments carried out were performance
parameters calculation and exhaust gas analysis. The results
are compared with and without the use of setup and the
graphs are shown. From the use of this setup, NOx emission is
reduced by 100% at 0% load, CO emission is reduced by
23.08% at 75% load and CO2 emission is reduced by 62.62%
at 0% load while HC emission is increased. Also Specific Fuel
Consumption is reduced by 10.95% at 3kg load. Electricity
generated from exhaust gas using turbine is around 3 W.
SCOPE OF FUTURE WORK:
Further, in this work some case studies may be taken by
changing the location of electromagnetic circuit. It can also be
placed in fuel tank and also before injector. Length of the
electromagnetic circuit can also be altered to produce higher
magnetic flux.
REFERENCES
[1] Hasanain A. Abdul-Wahhab, Hussain H. Al-Kayiem, A.
Rashid A. Aziz, Mohammad S. Nasif, “Survey of invest
fuel magnetization in developing internal combustion
engine characteristics” Renewable and Sustainable
Energy, 2017, pp: 1392-1399.
[2] Nitin Karande, Sachin kumar Kore, Akram Momin,
Ranjit Akkiwate, Sharada P.K, Sandip K. Kumbhar,
”Experimental study the effect of electromagnetic field
on performance of IC engine” International Journal of
Mechanical and Industrial Technology, 2015, pp: 27-34.
[3] Piyush M Patel, Prof. Gaurav P Rathod ,Prof. Tushar M
Patel, “Effect of magnetic field on performance and
emission of single cylinder four stroke diesel engine”
IOSR Journal of Engineering, 2014, pp: 28-34.
[4] Shweta Jain, Prof. Dr. Suhas Deshmukh,”Experimental
Investigation of Magnetic Fuel conditioner (M.F.C) in IC
engine” International Organization of Scientific
Research Journal of Engineering, 2012, pp: 27-35.
[5] Y. Al Ali, M.Hrairi, I.Al Kattan,”Potential for improving
vehicle fuel efficiency and reducing the environmental
pollution via fuel ionization” International Journal of
Environment Science and Technology, 2012, pp: 495-
502.
[6] Farrag A. El Fatih, Gad M. Saber,”Effect of fuel
magnetism on engine performance and emissions”
Australian Journal of Basic and Applied Sciences, 2010,
pp: 6354-6358.
[7] Vivek Ugare, Ashwin Dhoble, Sandeep Lutade, Krunal
Mudafale,“Performance of internal combustion (CI)
engine under the influence of strong permanent
magnetic field” International Organization of Scientific
Research Journal of Mechanical and Civil Engineering,
2014, pp: 11-17.
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VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072
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[8] S. Vijaya Kumar, Amit Kumar Singh, Athul Sabu,
Mohamed Farhan.P, “Generation of Electricity by using
Exhaust from Bike’’ International Journal of Innovative
Research in Science, Engineering and Technology, Vol.
4, Special Issue 6, 2015, pp: 1877-1884.
[9] Impha Y D, Mahammad Yunus C, Ajaygan K, Mustaqeem
Raza, Mohammed Imran, Harsha Raj K , “Power
Generation from Exhaust Gas of an IC Engine”
International Journal of Innovative Research in Science,
Engineering and Technology, Vol. 6, Issue 6, 2017, pp:
216-225.
[10] Kranthi Kumar Guduru, Yakoob Kol ipak, Shanker. B,
N. Suresh, “Power Generation by Exhaust Gases On
Diesel Engine”, International Journal of Innovative
Research in Science, Engineering and Technology, Vol.7,
Issue.5, 2015, pp: 06-13.
[11] Shaikh Mobin A, Shaikh Saif A, Shaikh Najim N, Pathan
Umar Farooq O,Pathan Farhan A, “Utilization of exhaust
gas of vehicle for electricity generation”, International
Journal of Innovative Research in Science, Engineering
and Technology , Vol. 4 Issue 3, 2017, pp: 1809-1816.
[12] www.theicct.org/india Bharat stage VI emission
standards

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IRJET- Improving the Fuel Economy and Reducing the Emission of Four Stroke Diesel Engine by the Process of Fuel Ionization

  • 1. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1628  IMPROVING THE FUEL ECONOMY AND REDUCING THE EMISSION OF FOUR STROKE DIESEL ENGINE BY THE PROCESS OF FUEL IONIZATION Punitharani K1, R. Haresh2, R. Jaiphin Prabhu3, M.K Murugan4 1Faculty, Department of Mechanical Engineering, PSG College of Technology, Coimbatore, Tamil nadu, India. 2,3,4UG student, Department of Mechanical Engineering, PSG College of Technology, Coimbatore, Tamil nadu, India. -----------------------------------------------------------------------***---------------------------------------------------------------------- Abstract—Vehicles on road produces large amount of CO, HC and NOx etc. as an exhaust emission. These are produced as a result of incomplete combustion of fuels in IC engine. The emission control methods like exhaust gas recirculation which reduces the formation of NOx and the catalytic converter is a device placed in the exhaust pipe, which converts hydrocarbons, carbon monoxide, and NOx into less harmful gases by using a combination of platinum, palladium and rhodium as catalysts. In addition to these methods the authors incorporated a novel method named magnetic fuel ionization which was proved to be promising in enhancing the performance and reducing emission levels in diesel engines. So, the electro-magnetic field is used to ionize the fuel in this thesis. Two-third of the heat is wasted as exhaust gas and in this thesis a turbine is used for waste heat recovery. The current required for ionizing the fuel is generated by a turbine and is stored in a 12 V battery. Ionizing the fuel favors complete combustion in diesel engine. Thus, NOx emission is reduced and fuel economy is improved. In this work, study of electromagnetic circuit and electricity generation from turbine, followed by fabrication of electromagnetic circuit and turbine is done. Then the experiment is carried out using the setup which in-turn reduces emission and improves fuel economy. Index Terms—: Fuel ionization, Waste heat recovery, Emission reduction, Turbine. 1. INTRODUCTION Today’s hydrocarbon fuels leave a natural deposit of carbon residue that clogs carburetor, fuel injector, loss of horse power and greatly decreased mileage on cars are very noticeable. The emissions from this growing number of vehicles not only contribute to climate change but also affect people’s health adversely. In our country prominent measures are being taken continuously to monitor the emissions from exhaust such as BS II, BS III, and BS IV. The emissions of these exhaust gases are mainly due to the incomplete combustion in the combustion chamber. To achieve complete combustion and to reduce emission researchers have found various methods such as MPFI, EGR, PCV and Catalytic convertor. In this study magnetic fuel ionization is a new technology similar to the others which helps in achieving complete combustion. In this thesis a detailed discussion on the magnetic fuel ionization technology in achieving complete combustion, purpose of using this device, advantages of this technique are discussed in here. Fig.1 BS IV and VI emission limits for compression ignition vehicles [12] Fig.2 General energy distribution [1] Normally internal combustion engines, mostly reciprocating internal combustion engines, produce moderately high pollution levels, because of incomplete combustion of carbonaceous fuel, leading to carbon are said to infiltrate deeply into human lungs. In diesel engines, the fuel contains sulphur producing sulphur oxides in the
  • 2. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1629 exhaust, leading to acid rain. The high temperature of combustion creates larger proportions of nitrogen oxides (NO), and are demonstrated to be harmful to both animal and plant health. The emission control methods like exhaust gas recirculation(EGR) which decreases the formation of NOx and the catalytic converter is a device placed in the exhaust pipe, which converts carbon monoxide, hydrocarbons, and NOx into less harmful gases by using a combination of palladium, platinum and rhodium as catalysts. In consideration of the above essential problems in diesel engines, a new technique named magnetic fuel ionization was evidenced to be encouraging in improving the performance and reducing the emission levels in the diesel engines. Nowadays technology is growing at a very faster rate. The conventional energy resources like gasoline, Diesel etc. are on an edge of annihilation. So researchers are moving towards the use of non-conventional energy sources and it also requires certain kind of energy to convert it into alternative form. In this thesis we are utilizing the kinetic energy of exhaust gases of the vehicle which is lost as waste heat. 2. OBJECTIVES To reduce the emission of exhaust gases such as NOx, CO, HC By the process of magnetic fuel ionization the exhaust gas emissions such as particulate matter, NOx, CO can be reduced. To increase the fuel economy When the fuel is ionized by the magnetic field, the molecules are realigned before entering into the combustion chamber. Therefore, the fuel does not escape as flue gases. By this technique the fuel economy can be increased. To utilize the waste heat rejected by the automobile into electricity using a turbine setup in the exhaust manifold In automobile maximum amount of heat is rejected as waste in exhaust gas, a turbine setup is kept near the exhaust so that the turbine is rotated by the exhaust gases which converts mechanical energy into electric energy and it is stored in a battery. 3. LITERATURE SURVEY The electric Hussain H. Al-Kayiem et al in 2017 [1] conducted a survey of fuel magnetization in internal combustion engines to reduce the emissions and to refine their fuel consumption and their performance. Fuel consumption in the engine (upto 18% in gasoline and 14% in diesel) is decreased because of magnetic treatment of the fuel. The magnetic treatment decreased the emission of HC and CO2 by 70%, NOx by 68% in gasoline engine. Thus, it is found that the magnetic field represents as a good alternative for gasoline and Diesel with gases and, hence it must be considered in the future for transport purpose. Sachin Kumar Kore et al in 2015 [2] conducted a study to understand the performance of electromagnetic field which will ensure complete combustion of air-fuel mixture and emission of IC engine. The efficiency of engine increases by adding magnetic field in the path of fuel line. Hence the resultant fuel burns more completely and produces higher engine output and improves fuel economy (increases mileage from 10-30%). Shweta Jain et al in 2012 [4] analyzed that large amount of emission gases were produced because of incomplete combustion and gives lower efficiency in diesel engines. By improving fuel turbulence, the fuel is pumped and burned much more clearly and the premature production of sludge is prevented. 30% extra life for catalytic convertors is provided. It increases mileage about 10-40%. By achieving correct fuel burning parameters through proper magnetic means we can assume that it releases lowest possible level of toxic emissions. Piyush M Patel et al in 2014 [3] conducted an experiment to analyse the performance and emission of single cylinder four stroke diesel engines under the power of producing the effect of magnetic field. It is clear from the experiment result that in both with and without Magnet Fuel Energizer brake thermal efficiency, indicated power are similar but indicated power gets improved at lower load condition. Specific fuel consumption is decreased due to the fuel consumption reduction at higher load. The experiment results shows that the magnetic effect on reduction of fuel consumption was up to 8% at higher load condition. The emission of CO gets reduced at higher load. The effect on NOx emissions reduces up to 27.7%. Y. Al Ali et al in 2012 [5] conducted an experiment to reduce the level of atmospheric pollutions caused by vehicle engine emissions by fuel ionization. Emissions of CO and HC are reduced by 70% and increase of fuel economy by 18%. The Magnetic device is either installed onto the fuel line or inside the fuel tank. Farrag A.El Fatih et al in 2010 [6] investigated the effect of magnetic field on internal combustion engines, concentrated on engine performance parameters such as fuel consumption and exhaust emissions. The fuel is subjected to a permanent magnet mount on fuel inlet lines. The experiments were conducted at different idling engine speeds in a SI engine. The magnetic effect on fuel consumption reduction was upto 15% and CO reduction is upto 7%. No emission reduction was upto 30%.
  • 3. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1630 Vijay Kumar et al in 2015 [8] used the power from vehicle exhaust to generate the electricity. Two-thirds of the energy from combustion in a vehicle is lost as waste heat, of which 40% is in the form of hot exhaust gas. They placed a turbine in the path of exhaust in the silencer. They also placed an engine in the chassis of the vehicle. The turbine is connected to a dynamo, which is used to generate power. Depending upon the airflow the turbine will start rotating, and then the dynamo will also starts to rotate. The generated power is stored to the battery. The battery power can be consumed for the users comfort. It would also help to recognize the improvement in performance and emissions of the engine if these technologies were adopted by the automotive manufacturers. Impha.Y.D et al in 2017 [9] modified a stationary diesel engine for producing power using turbine. Substantial thermal energy is available from the exhaust gas in modern automotive engines. Two-thirds of that thermal energy is lost. The nozzle is connected to the exhaust silencer of the engine. When the engine is started, exhaust gas starts flowing through the nozzle. The nozzle is place so that the gases fall directly on the turbine blades. The turbine which is coupled to a dynamo starts rotating and power is generated in the dynamo. The power generated may be stored in a battery of further use. Waste heat recovery entails capturing and reusing the waste heat from internal combustion engine and using it for heating or generating mechanical or electrical work. Shaikh Mobin.A et al in 2017 [11] made a model which produced electric power by using exhaust gas of vehicle specially two wheeler. All forms of energies are required for doing various mechanical operations, but now there is large problem of electricity due to low availability energy resources. In the model, by using kinetic energy of exhaust gas the runner rotates which attach to large gear by using shaft which further attach to small gear, placed on dynamo finally dynamo produces electric power. By using this waste gas of vehicle this model can work better for the electric power generation. This set up is mainly useful for villages. It can be used as power source at night when output power produced by set up is stored in battery. This set up is easy to handle and cheaper. 4. PRINCIPLE AND WORKING OF ELECTROMAGNETIC SETUP Magnetic fuel conditioner An electromagnetic fuel conditioner is a device which is used to arrange the fuel molecules and to alter the atomic structure so that complete combustion takes place in engine. In a magnetic fuel conditioner the magnet for producing the magnetic field is oriented so that its north pole is located spaced apart from the fuel line and its south pole is located adjacent the fuel line. The fuel is in the liquid state when it is in the fuel tank. The fuel molecules will only combust when they are vaporized and mixed with the air. Magnetic field helps to ionize the fuel. The molecules of hydrogen and carbon flowing through a magnetic field change their orientation in the direction opposite to the magnetic field. This results in changes of molecule configuration and weakens the intermolecular force between the molecules. The magnetic field disperses the molecules into more tiny particles and making the fuel less viscous. Every individual molecule consists of many atoms made up of several electrons along with neutrons revolving around their nucleus. During the combustion process, the fuel is not mixed with oxygen vigorously, and the molecules are not realigned. The process of realignment along with ionization of the fuel is accomplished by applying a magnetic field. Magnetic field applied at the fuel line atomize the fuel and which get stick to oxygen and increases air fuel mixing ratio. Fig.3 Molecular arrangement of fuel with magnetic field [4] According to Van der Waals force, there exists a strong binding between oxygen and hydrocarbons in oxides of this magnetic field, which helps in the complete combustion of fuel inside the combustion chamber. This results in improved fuel economy and hydrocarbons, carbon monoxide and nitrogen emissions from the exhaust are reduced. The fuel ionization also aids to dissolve the carbon build up in fuel injector, carburetor and combustion chamber, thus keeping the engine in clear condition. According to the equipment of combustion, the magnetic field density which is supposed to be passed onto the fuel fluctuates as well as the rate of combustion. The main aim of the magnetic fuel conditioner is to offer better molecular attraction in diesel and petroleum based fuel so that re-polymerization is more effective. An electromagnetic coil is an electrical conductor such as a wire which is in the shape of a spiral, coil or a helix. Greater the turns of wire, the stronger the field will be formed. On the contrary, due to Faraday’s law of induction, a change in external magnetic flux induces a voltage in a conductor such as wire.
  • 4. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1631 The primary benefit of an electromagnet over a permanent magnet is that the magnetic field can be rapidly changed by regulating the amount of electric current in the winding. However, unlike a permanent magnet that needs no power, an electromagnet needs an uninterrupted supply of current to sustain the magnetic field. 5. CALCULATION a) Determination of magnetic field of electromagnetic circuit: Current supplied to the coil, I = 7.2 A Length for which the coil is made as a solenoid, L = 70mm Relative permeability, k = 0.99 Permeability of free space, µ0= 4π* 10-7 T/Am To find the number of turns of coil, N = (Final wounded radius – unwounded radius) * (L/d) Where wire diameter, d = 1mm N = (20-5)*(70/1) N = 1050 Turns Magnetic field strength around a solenoid, B = But, = k µ0 = = 0.1343 T B = 1343 Gauss (Since 1T = 10000 Gauss) b) Determination of theoretical exhaust gas velocity: Power of the engine, P = 3.5 kW Lower Heating Value of the fuel, LHV = 46,500 kJ/kg Efficiency of the engine, = 40% Fuel consumption, F = * 3600 = 0.67 kg/hr Air flow, Fa = F * (Air-Fuel Ratio) = 15.58 kg/hr Total Exhaust gas, Feg= F + Fa = 16.25kg/hr Molecular weight of exhaust gas, MWeg = 28.75 g/mol Exhaust gas volume flow, Veg= = 129.87 m3/hr Exhaust gas velocity, U = U = 22.68 m/s c) Determination of power generated by turbine: At Engine speed of 1500 rpm, For a turbine speed of 1400 rpm, To determine Impulse force acting on the turbine, Flow rate, Q = A*V in m3/s Where, A is area of the outlet in m2 V is the velocity of the exhaust gas in m/s d is the diameter at outlet in m which is 0.03m Q = = 0.016 m3/s Mass flow rate, m = ρ*Q Where, ρ is the density of exhaust gas in kg/m3 which is 0.696 kg/m3. m = 0.696*0.016 = 0.0111 kg/s Impulse force, F = m*V F = 0.0111 * 22.68 = 0.2525 N Torque, T = F*R Nm Where, R is distance from centre of shaft to the point where exhaust gas hit the blades in m. T = 0.2525 * 0.073 T = 0.0184 Nm Power generated, P = Watts
  • 5. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1632 Where, N is speed of turbine in rpm T is torque in Nm P = = 2.696 W 6. EXPERIMENTAL SETUP The important components involved in this experimental setup are,  Electromagnetic circuit  Engine Setup  Turbine Setup Electromagnetic circuit: Fig. 4 Electromagnetic coil An electromagnetic coil is an electrical conductor such as a wire in the shape of a spiral coil or helix. The more turns of wire, the stronger the field produced. Conversely, a changing external magnetic flux induces a voltage in a conductor such as wire, due to Faraday’s law of induction. Engine setup: The experiments were done on the four stroke diesel engine. The specification of the engine is given below as on the table 1 Table 1 Engine Specification No. of cylinders 1 No. of strokes 4 Cylinder diameter 87.5 mm Stroke length 110 mm Fuel Diesel Power 3.5 kW Speed 1500 rpm Compression ratio 16:1 After modification the engine is shown as fig. 6. Here, the electromagnetic setup is placed before the fuel filter and it is powered by a 12 V battery. Thus the fuel passes through the electromagnetic coil. The current from the battery is given to the electromagnetic coil, thus a magnetic field is produced. Hence as the fuel passes through the magnetic field, the fuel molecules gets ionised. As a result of magnetic field north and South Pole appears, so that carbon and hydrogen in fuel gets separated and aligned. Carbon ions gets accumulated near one of the magnetic pole whereas the hydrogen ions gets accumulated at the other end of the magnetic pole. Thus the oxygen will react more readily with the fuel molecules. Hence it improves combustion efficiency and it favours complete combustion. Fig. 5 Schematic representation of electromagnetic device Fig. 6 Engine with electromagnetic coil setup Electromagnetic coil
  • 6. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1633 Turbine setup: Gas turbine engines derive their power from burning fuel in a combustion chamber and using the fast flowing combustion gases to drive a turbine in much the same way as the high pressure steam drives a steam turbine. A simple gas turbine is comprised of three main sections a compressor, a combustor, and a power turbine. Because the turbine generates rotary motion, it is particularly suited to be used to drive an electrical generator. The sub components in the turbine setup are Frame Turbine Shaft Bearings Fabricated setup: Fig. 5.9 Top View Fig. 8 Top View To find out the rpm at which the turbine is rotating, tachometer is required. Also to find out the voltage produced by the rotation of turbine, a multimeter is used. Thus the rpm of the turbine and the voltage produced by the turbine is measured. Fig. 9 Experimental setup 7. RESULTS AND DISCUSSIONS a) Result data for performance on diesel engine Before ionization For loads of 0kg, 3kg, 6kg, 9kg the table is shown below, Table 2 Performance parameters before ionization Load (kg) BP (kW) IP (kW) BTH E (%) ITHE (%) ME (%) Fuel Flow (kg/h) SFC (kg/kW h) 0 -0.04 1.93 -0.90 47.51 -1.89 0.35 0.00 3 0.86 3.78 12.37 54.16 22.84 0.60 0.69 6 1.62 4.32 18.54 49.53 37.43 0.75 0.46 9 2.44 5.03 23.34 48.14 48.49 0.90 0.37
  • 7. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1634 After ionization For loads of 0kg, 3kg, 6kg, 9kg the table is shown below, Table 3 Performance parameters after ionization Where, BP is the brake power, FP is the friction power, IP is the indicated power, BTHE is the brake thermal efficiency, ITHE is the indicated thermal efficiency, ME is the mechanical efficiency, SFC is the specific fuel consumption and AFR is the air fuel ratio. b) Performance comparison Specific fuel consumption Fig. 10 Specific Fuel Consumption Vs. Load The above fig. 10 indicates that the specific fuel consumption decreases after the use of electromagnetic circuit in the engine and a maximum decrease of 10.95% occurs at 3kg load (25% load) at 1350 Gauss. Brake power Fig. 11 Brake power Vs. Load From the above fig. 11, it is evident that the brake power increases by 4.88% at 25% load and decreases as load increases. Mechanical efficiency From the below fig. 12, it is evident that the Mechanical efficiency increases after the introduction of electromagnetic circuit and a maximum increase of 9.59% occurs at 25% load. Fig. 12 Mechanical Efficiency Vs. Load Brake thermal efficiency Fig. 13 Brake Thermal Efficiency Vs. Load Load (kg) BP (kW) IP (kW) BTHE (%) ITHE (%) ME (%) Fuel Flow (kg/h) SFC (kg/k Wh) 0 -0.05 1.94 -1.13 47.7 1 -2.37 0.35 0.00 3 0.84 3.58 13.10 55.9 5 23.4 2 0.55 0.65 6 1.58 4.21 20.93 55.7 2 37.5 6 0.65 0.41 9 2.46 4.96 24.94 50.2 7 49.6 1 0.85 0.34
  • 8. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1635 The above fig. 13, indicates that Brake thermal efficiency of the engine increases after the addition of electromagnetic circuit up to 70% load and decreases beyond that. The maximum increase in Brake Thermal Efficiency is 10.12% at 50% load. c) Emission results Table 4 Emission results before magnetic fuel ionization Table 5 Emission results after magnetic fuel ionization Table 6 Electricity generated by the turbine d) Emission comparison NO emission Fig. 14 NO Emission Vs. Load The above fig. 14, indicates that NO emission is largely reduced by the addition of electromagnetic circuit at all loads and no emission is found at 0% load. CO emission The below fig. 15, shows that CO emission is increased at 0% load and as load increases the emission gets reduced and maximum reduction of 23.08% is found at 75% load. Fig. 15 CO Emission Vs. Load HC Emission Fig. 16 HC Emission Vs. Load The above fig. 16, indicates that HC emissions increases at all loads after the addition of electromagnetic circuit in the engine. Load (kg) NO (ppm) HC (ppm) CO (ppm) CO2 (% vol) 0 570 87 1000 5.19 3 512 67 1600 4.54 6 902 73 1100 5.96 9 1162 101 1300 7.625 Load (kg) NO (ppm) HC (ppm) CO (ppm) CO2 (% vol) 0 0 113 1300 1.94 3 232 98 1600 4.4 6 571 88 1000 5.18 9 1000 125 1100 7.37 Pressure(bar) RPM Voltage (volts) 3 350 4.4 4 500 6.8 5 755 9.6 6 1400 11.3
  • 9. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1636 CO2 Emission Fig. 17 CO2 Emission Vs. Load From the above fig. 17, it is evident that the CO2 emission is reduced after the ionization of the fuel and a maximum reduction of 62.62% is observed at 0% load. e) Heat balance chart Before ionization Fig. 18 Heat balance chart before ionization After ionization Fig. 19 Heat Balance chart after ionization Where, BP is the Brake Power HLCW is the Heat Lost to Cooling Water HLEG is the Heat Lost to Exhaust Gas UA is the Unaccounted Loss From the above two graphs, it implies that the heat lost to Cooling water is more after ionization due to the application of the magnetic field for a long time. Because of that unaccounted loss is reduced. Next, Heat lost to brake power is slightly increased by 11.9% after the introduction of magnetic field. e) Combustion parameters Before ionisation Fig. 20 Pressure Vs. crank angle diagram before ionization Fig. 21 Net heat release before ionization
  • 10. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1637 After ionisation Fig. 22 Pressure Vs. crank angle diagram after ionization Fig. 23 Pressure Vs. crank angle diagram before ionization From the fig. 20 and fig. 22, it is evident that the cylinder pressure is increased by 66.7% after ionization. This is due to maximum combustion occurring inside the cylinder after ionization. Increase in cylinder pressure increases the power output. From the fig. 21 and fig. 23, it is observed that the net heat release from the engine is increased by 20% after ionization. It is due to the fact that increase in pressure increases heat release. The increase in pressure is due to the fact that the fuel is burned efficiently, leaving very few unburnt fuel. 8. CONCULSION Thus, fabrication of electromagnetic circuit is completed and the experiments were carried out on a four stroke diesel engine. The experiments carried out were performance parameters calculation and exhaust gas analysis. The results are compared with and without the use of setup and the graphs are shown. From the use of this setup, NOx emission is reduced by 100% at 0% load, CO emission is reduced by 23.08% at 75% load and CO2 emission is reduced by 62.62% at 0% load while HC emission is increased. Also Specific Fuel Consumption is reduced by 10.95% at 3kg load. Electricity generated from exhaust gas using turbine is around 3 W. SCOPE OF FUTURE WORK: Further, in this work some case studies may be taken by changing the location of electromagnetic circuit. It can also be placed in fuel tank and also before injector. Length of the electromagnetic circuit can also be altered to produce higher magnetic flux. REFERENCES [1] Hasanain A. Abdul-Wahhab, Hussain H. Al-Kayiem, A. Rashid A. Aziz, Mohammad S. Nasif, “Survey of invest fuel magnetization in developing internal combustion engine characteristics” Renewable and Sustainable Energy, 2017, pp: 1392-1399. [2] Nitin Karande, Sachin kumar Kore, Akram Momin, Ranjit Akkiwate, Sharada P.K, Sandip K. Kumbhar, ”Experimental study the effect of electromagnetic field on performance of IC engine” International Journal of Mechanical and Industrial Technology, 2015, pp: 27-34. [3] Piyush M Patel, Prof. Gaurav P Rathod ,Prof. Tushar M Patel, “Effect of magnetic field on performance and emission of single cylinder four stroke diesel engine” IOSR Journal of Engineering, 2014, pp: 28-34. [4] Shweta Jain, Prof. Dr. Suhas Deshmukh,”Experimental Investigation of Magnetic Fuel conditioner (M.F.C) in IC engine” International Organization of Scientific Research Journal of Engineering, 2012, pp: 27-35. [5] Y. Al Ali, M.Hrairi, I.Al Kattan,”Potential for improving vehicle fuel efficiency and reducing the environmental pollution via fuel ionization” International Journal of Environment Science and Technology, 2012, pp: 495- 502. [6] Farrag A. El Fatih, Gad M. Saber,”Effect of fuel magnetism on engine performance and emissions” Australian Journal of Basic and Applied Sciences, 2010, pp: 6354-6358. [7] Vivek Ugare, Ashwin Dhoble, Sandeep Lutade, Krunal Mudafale,“Performance of internal combustion (CI) engine under the influence of strong permanent magnetic field” International Organization of Scientific Research Journal of Mechanical and Civil Engineering, 2014, pp: 11-17.
  • 11. INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 01 | JAN 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1638 [8] S. Vijaya Kumar, Amit Kumar Singh, Athul Sabu, Mohamed Farhan.P, “Generation of Electricity by using Exhaust from Bike’’ International Journal of Innovative Research in Science, Engineering and Technology, Vol. 4, Special Issue 6, 2015, pp: 1877-1884. [9] Impha Y D, Mahammad Yunus C, Ajaygan K, Mustaqeem Raza, Mohammed Imran, Harsha Raj K , “Power Generation from Exhaust Gas of an IC Engine” International Journal of Innovative Research in Science, Engineering and Technology, Vol. 6, Issue 6, 2017, pp: 216-225. [10] Kranthi Kumar Guduru, Yakoob Kol ipak, Shanker. B, N. Suresh, “Power Generation by Exhaust Gases On Diesel Engine”, International Journal of Innovative Research in Science, Engineering and Technology, Vol.7, Issue.5, 2015, pp: 06-13. [11] Shaikh Mobin A, Shaikh Saif A, Shaikh Najim N, Pathan Umar Farooq O,Pathan Farhan A, “Utilization of exhaust gas of vehicle for electricity generation”, International Journal of Innovative Research in Science, Engineering and Technology , Vol. 4 Issue 3, 2017, pp: 1809-1816. [12] www.theicct.org/india Bharat stage VI emission standards