“Let us make our future now, and let us
make our dreams tomorrow’s reality.”
—Malala Yousafzai
PREAPARED BY :-
Ashutosh Kumar
Reg. no:-16tco508
Rajiv Gandhi College of
Engineering and
Technology Puducherry
607403
UNDER THE GUIDENCE
OF:-
Ms. Nirjal Beri
(Engineer)
illijin electronics pvt.
ltd.
khera chhoganpur
uttar pradesh
201306
 Introduction
 Defination
 ImportanceRole
 Flow chart
 Important tools
 Process
 Conclusion
 Quality is fitness for use.
 Quality involves meeting customer
need,preferences and exceeding it.
 DEFINATION:-
 Incoming quality control (IQC) is the process of
controlling the quality of materials and parts for
manufacturing a product before production begins.
... Whether you manufacture industrial or consumer
products, component and material quality is a key
determinant of finished product quality
 FUNCTION
 To satisfy Quality requirement.
 Verify and maintain desired level of quality in
existing product.
 ROLE
 To determine if the lot is “acceptable”(compliant)
or” not” before keeping it in stock or store room
 To check the desired specification of component
using various tools.
 If product is reject then keep this to hold and
inform vendor for returning process.
 If product is acceptable then store it in fifo order
Inspection
Loop identification of
Correction deffects
Of defect
Determination feedback of this
Of cause defect to appropriate
Of defect person
QUALITY
 High voltage tester * Surface resistvity
meter
 Steel scale * Digital vernier
caliper
 Digital micro ohm meter * Digital micrometer
 Sharp edge test * Digital IR meter
 Digital hight guage * Digital multimeter
 bar code scaner * Test panel
 Lux meter * Read switch tester
 Display film test * Surface plate
 Measuring pin guage * Digital humidity
&temp.
 Go-nogo guage clock
 Measuring pin guage * Gap tester(feller
guage)
INSTRUNMENT REQUIRED
 Used to measure intensity of light
 Lux stands for S.I unit of light illuminious
 Entrance areas and lobbies require this level of
light and it is also the minimum for a restaurant
dinning area 500 lux-retails spaces should have
this as a minimum light level
as should generel office spaces
 measure deck ,clearance,crankshaft thrust.
 used to accurately measure small distances
and angles, and amplify them to make them
more obvious.
 mainly used for testing the strength of
component like wire ,cable….etc
 The cablecomponent are stretched for a
certain desired value.
 *used for measuring length for small component
 In iqc small component are measured with accuracy
using this tool.
 easier to use as the measurement is clearly
displayed and also, by pressing the inch/mm
button the distance can be read as metric or
imperial.
 Economical way to monitor
indoor temperature and humidity,
 At the same time it also have an alarm clock.
 Measures temperatures:-50°C~70°C(-58° F~158° F)
 .Humidity range: 20%~99%RH.
 Used for HV cable testing also need to supply
sufficient electric current. ... To limit this current, a
high resistance is connected in series with
transformer.
 Voltage withstand testing is done with a high
voltage source and voltage and current meters. A
single instrument called a "hipot tester" is often
used to perform this test.
 It applies the necessary
voltages to a device and
monitors leakage current.
The current can trip a
fault indicator
 known as a micrometer screw gauge, is a device
incorporating a calibrated screw widely used
for accurate measurement of
components[1] in mechanical
engineering and machining as well as most
mechanical trades,
 The Digital Micro-
ohmmeter finds application wherever low
resistance values are to be measured.
 It is an asset for electrical and electronic industry
 . It can be used for finding the resistance of
transformer or motor winding. It can be used to
calibrate ammeter shunt wires.
 PIN GAUGE. The PIN GAUGE is the pin shape
according to fixed size precisely.
 The primary purpose of PIN GAUGE is to measure
and inspect the diameter of small holes, it also can
be used as a test bar for geometric deviations
measurements.
 * PIN GAUGE with shank is less affected by
temperature
 A multi meter or a multi tester, also
known as a VOM(volt-ohm-millimeter)
is an electronic measuring instrument
that combines several measurement
functions in one unit
 A feeler gauge is a tool used to measure gap
widths. Feeler gauges are mostly used in
engineering to measure the clearance
between two parts
 First of all product invoice will be verified
 product will be stored at particular place
 product sample is verified using the chart
sample size code letter
 Using this chart product is decided
whether ok or NG
 if product is NG then prepare a report and
report to respective vendor
 if product is OK then it is send to the store
room and stored in proper manner and
also in FIFO order
 FIFO refers to first old product is used
after finishing old only new one is used
 *in store product are stored under satisfied
condition like humidity and temperature are
maintained.
 *condition for IC room
 Temperature:- MAXIMUM-28’C
 MINIMUM-22’C
 Humidity:- MAXIMUM-60%RH
 MINIMUM-40%RH
 *temperature and humidity are maintained using
AC and humidity stability chamber.
 *Halogen light are used with proper way(light
should not fall directly on Ic) for controlling
temperature and humidity.
 *According to demand component are taken out
from store in FIFO manner.
 *Quality is never ending prospect…..
 *increase in quality increase in product
 *Decrease cost and increase profit.
 *Thus quality control an inspection
from an integral part of company’s
management.
# Mrs. Ruchika Rawat
(sr. executive)
Ilijin electronics pvt. Ltd
# Mr. Santosh pandey
(duty mannager at IFB Goa)
# Mrs. B.Sobha
(head of dept ECE)
Rajiv Gandhi college of engineering and tech.
Puducherry(607403)
# Mr.Nitin kumar
(IQC dept.)
Iijin electronics pvt.ltd.
THANK
YOU

Iqc incoming quality control

  • 1.
    “Let us makeour future now, and let us make our dreams tomorrow’s reality.” —Malala Yousafzai
  • 2.
    PREAPARED BY :- AshutoshKumar Reg. no:-16tco508 Rajiv Gandhi College of Engineering and Technology Puducherry 607403 UNDER THE GUIDENCE OF:- Ms. Nirjal Beri (Engineer) illijin electronics pvt. ltd. khera chhoganpur uttar pradesh 201306
  • 5.
     Introduction  Defination ImportanceRole  Flow chart  Important tools  Process  Conclusion
  • 6.
     Quality isfitness for use.  Quality involves meeting customer need,preferences and exceeding it.  DEFINATION:-  Incoming quality control (IQC) is the process of controlling the quality of materials and parts for manufacturing a product before production begins. ... Whether you manufacture industrial or consumer products, component and material quality is a key determinant of finished product quality
  • 7.
     FUNCTION  Tosatisfy Quality requirement.  Verify and maintain desired level of quality in existing product.  ROLE  To determine if the lot is “acceptable”(compliant) or” not” before keeping it in stock or store room  To check the desired specification of component using various tools.  If product is reject then keep this to hold and inform vendor for returning process.  If product is acceptable then store it in fifo order
  • 8.
    Inspection Loop identification of Correctiondeffects Of defect Determination feedback of this Of cause defect to appropriate Of defect person QUALITY
  • 10.
     High voltagetester * Surface resistvity meter  Steel scale * Digital vernier caliper  Digital micro ohm meter * Digital micrometer  Sharp edge test * Digital IR meter  Digital hight guage * Digital multimeter  bar code scaner * Test panel  Lux meter * Read switch tester  Display film test * Surface plate  Measuring pin guage * Digital humidity &temp.  Go-nogo guage clock  Measuring pin guage * Gap tester(feller guage) INSTRUNMENT REQUIRED
  • 11.
     Used tomeasure intensity of light  Lux stands for S.I unit of light illuminious  Entrance areas and lobbies require this level of light and it is also the minimum for a restaurant dinning area 500 lux-retails spaces should have this as a minimum light level as should generel office spaces
  • 12.
     measure deck,clearance,crankshaft thrust.  used to accurately measure small distances and angles, and amplify them to make them more obvious.
  • 14.
     mainly usedfor testing the strength of component like wire ,cable….etc  The cablecomponent are stretched for a certain desired value.
  • 15.
     *used formeasuring length for small component  In iqc small component are measured with accuracy using this tool.  easier to use as the measurement is clearly displayed and also, by pressing the inch/mm button the distance can be read as metric or imperial.
  • 16.
     Economical wayto monitor indoor temperature and humidity,  At the same time it also have an alarm clock.  Measures temperatures:-50°C~70°C(-58° F~158° F)  .Humidity range: 20%~99%RH.
  • 17.
     Used forHV cable testing also need to supply sufficient electric current. ... To limit this current, a high resistance is connected in series with transformer.  Voltage withstand testing is done with a high voltage source and voltage and current meters. A single instrument called a "hipot tester" is often used to perform this test.  It applies the necessary voltages to a device and monitors leakage current. The current can trip a fault indicator
  • 18.
     known asa micrometer screw gauge, is a device incorporating a calibrated screw widely used for accurate measurement of components[1] in mechanical engineering and machining as well as most mechanical trades,
  • 19.
     The DigitalMicro- ohmmeter finds application wherever low resistance values are to be measured.  It is an asset for electrical and electronic industry  . It can be used for finding the resistance of transformer or motor winding. It can be used to calibrate ammeter shunt wires.
  • 20.
     PIN GAUGE.The PIN GAUGE is the pin shape according to fixed size precisely.  The primary purpose of PIN GAUGE is to measure and inspect the diameter of small holes, it also can be used as a test bar for geometric deviations measurements.  * PIN GAUGE with shank is less affected by temperature
  • 21.
     A multimeter or a multi tester, also known as a VOM(volt-ohm-millimeter) is an electronic measuring instrument that combines several measurement functions in one unit
  • 22.
     A feelergauge is a tool used to measure gap widths. Feeler gauges are mostly used in engineering to measure the clearance between two parts
  • 23.
     First ofall product invoice will be verified  product will be stored at particular place  product sample is verified using the chart sample size code letter  Using this chart product is decided whether ok or NG  if product is NG then prepare a report and report to respective vendor  if product is OK then it is send to the store room and stored in proper manner and also in FIFO order  FIFO refers to first old product is used after finishing old only new one is used
  • 24.
     *in storeproduct are stored under satisfied condition like humidity and temperature are maintained.  *condition for IC room  Temperature:- MAXIMUM-28’C  MINIMUM-22’C  Humidity:- MAXIMUM-60%RH  MINIMUM-40%RH  *temperature and humidity are maintained using AC and humidity stability chamber.  *Halogen light are used with proper way(light should not fall directly on Ic) for controlling temperature and humidity.  *According to demand component are taken out from store in FIFO manner.
  • 26.
     *Quality isnever ending prospect…..  *increase in quality increase in product  *Decrease cost and increase profit.  *Thus quality control an inspection from an integral part of company’s management.
  • 27.
    # Mrs. RuchikaRawat (sr. executive) Ilijin electronics pvt. Ltd # Mr. Santosh pandey (duty mannager at IFB Goa) # Mrs. B.Sobha (head of dept ECE) Rajiv Gandhi college of engineering and tech. Puducherry(607403) # Mr.Nitin kumar (IQC dept.) Iijin electronics pvt.ltd.
  • 28.