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INTERNSHIPAT-
SWITZ FOODS PVT. LTD.
DURATION: 1st April,2017-12th May,2017
Name- Tirna Purkait
Roll No.- JDBIBFSNM17/6005
Registration No.- 129890 of 2014-15
INDUSTRIAL OVERVIEW
• Cakes, Pastries, Cookies, Gateaux and Savouries
manufacturing unit.
• Location: Phase I of Kasba Industrial Estate, Kolkata-
700107.
ABOUT THE COMPANY
• Registered on : 3rd May, 1991
• Corporate Identification Number (CIN) is-U52110WB1991PTC051626
• Registration Number is 051626.
• This company currently has 2 Active Directors / Partners: Arnab Sisir
Kumar Basu, Taizoon Fakhruddin Khorakiwala
FACTORY LAYOUT
• 2 production buildings (PBD Department &
Savoury Department).
• One other building has Accounts Department
& Microbiology Laboratory).
• One Chemical Laboratory is present in the
mother building.
PBD DEPARTMENT
• Cake Making Section and Baking Area
• Special Order Section
• Pastry Making Section and Decoration Section
SAVOURY DEPARTMENT
• Regular Order Section
• Kitchen Area
• Baking and Proofing Area
• Special Order Section
RAW MATERIAL STORAGE
• Cold Storage (2oC-4oC)
• Freezer (-18oC)
• Blast Chiller (-40oC)
• Regular Storage Section
PACKAGING SECTION &
PRODUCT DISPATCH ROOMS
• Packaging Section- Cardboards which are used as
cake base), pouches, laminated cardboard cups, paper
cups, pastry wraps etc. are kept.
• Product Dispatch Rooms- End Products are
dispatched from here.
• Production of different cakes, muffins, cookies,
brownies.
• Sections in the Department-
 Batching Section
 Batter Mixing Section
 Panning Section
 Baking Section
 De-panning Section
CAKE DEPARTMENT
PROCESS FLOW
Chemical Batching and
Dry Ingredients Batching
Addition of Wet Ingredients
and making of batter (or
dough in case of cookies)
Batter is poured into pans in
Panning Section or in case of
cookies; those are moulded in
required shape
De-panning Baking at required
temperaturePackaging (if required)
PRODUCTS MADE AT CAKE
DEPARTMENT
• Chocolate sponge, Vanilla sponge, Strawberry sponge, Rich fruit cake,
Madeira cake, Eggless Chocolate muffins, Plain cake, Crown cake, Jam
cake, Egg free brownies, Chocolate Volcano etc.
• Fruit and Nut cookies, Chocolate cookies, Vanilla cookies, Salted cookies,
Multigrain cookies, Cranberry cookies, Cashew cookies etc.
PASTRY DEPARTMENT
• Pastry and Gateaux are made.
• Different sections are:
Cream making and batching section
Sponge cutting section
Cake line
Pastry line
Marzipan section
PROCESS FLOW
Slicing of the cake
sponges (mechanical
method)
Layering of cream
between sponge layers
(manual method)
Icing of cakes and
decoration with cream
by piping
Further decoration by
marzipan flowers,
chocolate shavings
PackingDispatch
WORKS DONE AT CREAM
MAKING SECTION
• Whipped cream and butter cream are prepared.
Whipped Cream-
 Fresh cream, sugar and milkmaid, mixed altogether in
a mixing machine.
 It is majorly used in the white forest and black forest
pastries and mousse.
Ingredients Amount
Margarine 15kg
Icing sugar 10kg
Unsalted butter 5kg
Other ingredients are added along with the above ingredients in order to achieve different flavours.
For chocolate cream -
Ingredients Amount
Cocoa powder(Jindal) 300g
Choco crunch 5kg
Chocolate essence For flavour
Butter essence For flavour
For vanilla cream -
Vanilla essence Used for flavouring
Cardamom essence Used for flavouring
Butter Cream-
OTHER PREPARATIONS
Marzipan-
 For making of marzipan, water, margarine, gelatin,
sorbitol and liquid glucose are boiled and after this
icing sugar is added. Then it is cooled until it is
solidified.
 Different edible colours are added to marzipan for
decorative purposes. Marzipan is stored in air tight
containers as it reduces mouldability when
exposed to air.
Ganache-
Preparation of chocolate ganache is done by melting dark compound dark
compound chocolate with cream. It is then cooled and used in different
consistencies for glazing or icing.
OTHER PREPARATIONS
Gum Paste-
 Gum pastes are prepared by heating
water, sugar, gelatin and acetic acid. After
this icing sugar is added. The mixture is
then cooled until it solidifies into
mouldable dough.
 Gum pastes become harder than marzipan
upon drying. Edible colours are added to
it.
 It is used for making figures for
decoration on cakes.
SPECIAL ORDER SECTION
(CAKE)
• Production of customized cakes.
• Generally made of flavours like:
 Vanilla
 Chocolate
 Butterscotch
 Strawberry
 Mango
 Black forest
TYPES OF CAKE PREPARED
PHOTO CAKES
• Edible ink printing is the process of creating printed images with edible
food colour onto various products such as cakes, cookies and pastries.
• In Switz Foods Pvt. Ltd. photo cakes are made where photos given by the
customers are printed on edible papers on the top of the cake.
REGULAR ORDER SECTION
(SAVOURIES)
• Production of baked savoury items like breads,
patties and puffs etc.
• Different sections are:
Mixing Section
Dough Dividing Section
Moulding and Cutting Section
Proofing Area
Baking Area
Process Flow
Batching of raw
materials
Ingredients are sent to
mixing area where
dough mixers are kept
Dough is divided
into a specific
weight
Dough of the puffs is
passed through sheeting
rollers and layering of fat
is done
Doughs are moulded
In case of breads, the
dough filled moulds are
sent for proofing
BakingDe-panning
Cooling
Sent for further
preparation or packaging
in case the end product is
obtained
Dispatch
PRODUCTS GENERALLY
MANUFACTURED
Vegetable Patties, Corn Puff, Mishti sukh,
Cheestix, Pizza base, Brown Breads, Multigrain
Breads, Burger Buns, etc. are made.
• Kitchen Section-
All the preparation of filling, marinating for chicken,
frying etc. are done here.
• Special Order Section for Savouries-
Final preparation of some products like chicken 65,
cream roll, pizza, cutlet etc. are done here.
EQUIPMENTS USED
Weighing Machine
Depositing Machine Mixing Machine
Rotatory Oven Deck Oven
EQUIPMENTS USED
Tunnel Freezer
Blast Freezer
Refrigerator
Sponge Cutting Machine
EQUIPMENTS USED
Keema Machine
Peeler
Industrial Kadai
Fryer
MICROBIOLOGICAL
LABORATORY
The tests which are performed here are-
• Total Plate Count
• Coliform
• Staphylococcus aureus
• Yeast
• Mould
 In Total Plate Count, Plate Count Agar is used.
 In coliform test, Violet Red Bile Agar is used.
 In Staphylococcus aureus test, Baird Parker Agar Base is used.
 In yeast and mould test, Rosebengal Chloramphenicol Agar is used.
CHEMICAL LABORATORY
• The chemical analysis of food products are
done here.
• Tests for Raw Material-
 Determination of Gluten Content in Wheat Flour
 Detection of Free Fatty Acid of Oil Sample
 Milk Adulteration Tests
 Fat Test for Milk Sample
 Lactometer Test for Milk Sample
• Tests for Finished Goods-
 Analysis of Moisture Content (Cake Sample)
 Analysis of Water Activity
 Analysis of pH
 Determination of Moisture Content in Hot Air Oven
(For Pastry Sample)
RESULT OF THE MILK
ADULTERATION TESTS
PERFORMED AT CHEMICAL
LABORATORY
5 milk samples are taken which are supplied by
different suppliers (S.k, Pradip, Manohar,
Shyambabu and Delight Pvt. Ltd.) for
performing adulteration tests.
OBSERVATION TABLE
Name of the
Test
S.K Pradip Manohar Shyambabu Delight
Mastitis Test Positive Positive Weakly
Mastitis
Weakly
Mastitis
Positive
Sugar Test Weakly
Positive
Weakly
Positive
Weakly
Positive
Weakly
Positive
Negative
Starch Test Negative Negative Negative Negative Negative
Neutralizer
Test
Negative Negative Negative Negative Negative
Salt Test Negative Negative Negative Negative Positive
Acidity Test Upto 0.14% Upto 0.14% 0.17-.2% 0.17-.2% Upto 0.14%
Inference:
• The brand named delight is mastitis positive
which is needed to be prevented. Presence of
salt is also seen in this.
• The acidity percentage is higher in milk from
the supplier Manohar and Shyambabu from the
other three.
EQUIPMENTS USED IN
LABORATORY
Centrifuge Machine
Moisture Analyzer
IncubatorHot Air Oven
Water Activity Meter
CERTIFICATION
• Dry cakes, cookies, some savoury
products and breads which are sold
by Switz Foods Pvt. Ltd. are FSSAI
(Food Safety and Standards Authority
of India) labeled.
• This is not yet an ISO Certified
company.
HYGIENE PRACTICES
Switz Foods Pvt. Ltd. maintains good hygiene
practices to ensure food safety.
• Employees use head scarf, aprons, gloves while
handling foods.
• Continuous cleaning of the floors during work
breaks happen here.
• Hand driers are installed in every floor and also
sanitizers are available.
• There are displays of signboards for awareness of
employees regarding wearing of head caps,
washing, drying and sanitizing hands before
work.
• The production units also have separate section
for the washing of small and large utensils which
are used during production.
CONCLUSION
REFERENCES
• "Arnab Sisir Kumar Basu." Switz Foods Private Limited
information. N.p., n.d. Web. 11 May 2017.
<http://corporatedir.com/company/switz-foods-private-limited>.
• Bakery Products manufacturing company in India. N.p., n.d. Web.
11 May 2017. <http://www.switzindia.net/>.
• "SWITZ FOODS PVT LTD." SWITZ FOODS PVT LTD - Company,
directors and contact details | Zauba Corp. N.p., n.d. Web. 11 May
2017. <https://www.zaubacorp.com/company/SWITZ-FOODS-
PVT-LTD/U52110WB1991PTC051626>.

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Internship at Switz Foods Pvt Ltd.

  • 1. INTERNSHIPAT- SWITZ FOODS PVT. LTD. DURATION: 1st April,2017-12th May,2017 Name- Tirna Purkait Roll No.- JDBIBFSNM17/6005 Registration No.- 129890 of 2014-15
  • 2. INDUSTRIAL OVERVIEW • Cakes, Pastries, Cookies, Gateaux and Savouries manufacturing unit. • Location: Phase I of Kasba Industrial Estate, Kolkata- 700107.
  • 3. ABOUT THE COMPANY • Registered on : 3rd May, 1991 • Corporate Identification Number (CIN) is-U52110WB1991PTC051626 • Registration Number is 051626. • This company currently has 2 Active Directors / Partners: Arnab Sisir Kumar Basu, Taizoon Fakhruddin Khorakiwala
  • 4. FACTORY LAYOUT • 2 production buildings (PBD Department & Savoury Department). • One other building has Accounts Department & Microbiology Laboratory). • One Chemical Laboratory is present in the mother building.
  • 5. PBD DEPARTMENT • Cake Making Section and Baking Area • Special Order Section • Pastry Making Section and Decoration Section
  • 6. SAVOURY DEPARTMENT • Regular Order Section • Kitchen Area • Baking and Proofing Area • Special Order Section
  • 7. RAW MATERIAL STORAGE • Cold Storage (2oC-4oC) • Freezer (-18oC) • Blast Chiller (-40oC) • Regular Storage Section
  • 8. PACKAGING SECTION & PRODUCT DISPATCH ROOMS • Packaging Section- Cardboards which are used as cake base), pouches, laminated cardboard cups, paper cups, pastry wraps etc. are kept. • Product Dispatch Rooms- End Products are dispatched from here.
  • 9. • Production of different cakes, muffins, cookies, brownies. • Sections in the Department-  Batching Section  Batter Mixing Section  Panning Section  Baking Section  De-panning Section CAKE DEPARTMENT
  • 10. PROCESS FLOW Chemical Batching and Dry Ingredients Batching Addition of Wet Ingredients and making of batter (or dough in case of cookies) Batter is poured into pans in Panning Section or in case of cookies; those are moulded in required shape De-panning Baking at required temperaturePackaging (if required)
  • 11. PRODUCTS MADE AT CAKE DEPARTMENT • Chocolate sponge, Vanilla sponge, Strawberry sponge, Rich fruit cake, Madeira cake, Eggless Chocolate muffins, Plain cake, Crown cake, Jam cake, Egg free brownies, Chocolate Volcano etc. • Fruit and Nut cookies, Chocolate cookies, Vanilla cookies, Salted cookies, Multigrain cookies, Cranberry cookies, Cashew cookies etc.
  • 12. PASTRY DEPARTMENT • Pastry and Gateaux are made. • Different sections are: Cream making and batching section Sponge cutting section Cake line Pastry line Marzipan section
  • 13. PROCESS FLOW Slicing of the cake sponges (mechanical method) Layering of cream between sponge layers (manual method) Icing of cakes and decoration with cream by piping Further decoration by marzipan flowers, chocolate shavings PackingDispatch
  • 14. WORKS DONE AT CREAM MAKING SECTION • Whipped cream and butter cream are prepared. Whipped Cream-  Fresh cream, sugar and milkmaid, mixed altogether in a mixing machine.  It is majorly used in the white forest and black forest pastries and mousse.
  • 15. Ingredients Amount Margarine 15kg Icing sugar 10kg Unsalted butter 5kg Other ingredients are added along with the above ingredients in order to achieve different flavours. For chocolate cream - Ingredients Amount Cocoa powder(Jindal) 300g Choco crunch 5kg Chocolate essence For flavour Butter essence For flavour For vanilla cream - Vanilla essence Used for flavouring Cardamom essence Used for flavouring Butter Cream-
  • 16. OTHER PREPARATIONS Marzipan-  For making of marzipan, water, margarine, gelatin, sorbitol and liquid glucose are boiled and after this icing sugar is added. Then it is cooled until it is solidified.  Different edible colours are added to marzipan for decorative purposes. Marzipan is stored in air tight containers as it reduces mouldability when exposed to air. Ganache- Preparation of chocolate ganache is done by melting dark compound dark compound chocolate with cream. It is then cooled and used in different consistencies for glazing or icing.
  • 17. OTHER PREPARATIONS Gum Paste-  Gum pastes are prepared by heating water, sugar, gelatin and acetic acid. After this icing sugar is added. The mixture is then cooled until it solidifies into mouldable dough.  Gum pastes become harder than marzipan upon drying. Edible colours are added to it.  It is used for making figures for decoration on cakes.
  • 18. SPECIAL ORDER SECTION (CAKE) • Production of customized cakes. • Generally made of flavours like:  Vanilla  Chocolate  Butterscotch  Strawberry  Mango  Black forest
  • 19. TYPES OF CAKE PREPARED
  • 20. PHOTO CAKES • Edible ink printing is the process of creating printed images with edible food colour onto various products such as cakes, cookies and pastries. • In Switz Foods Pvt. Ltd. photo cakes are made where photos given by the customers are printed on edible papers on the top of the cake.
  • 21. REGULAR ORDER SECTION (SAVOURIES) • Production of baked savoury items like breads, patties and puffs etc. • Different sections are: Mixing Section Dough Dividing Section Moulding and Cutting Section Proofing Area Baking Area
  • 22. Process Flow Batching of raw materials Ingredients are sent to mixing area where dough mixers are kept Dough is divided into a specific weight Dough of the puffs is passed through sheeting rollers and layering of fat is done Doughs are moulded In case of breads, the dough filled moulds are sent for proofing BakingDe-panning Cooling Sent for further preparation or packaging in case the end product is obtained Dispatch
  • 23. PRODUCTS GENERALLY MANUFACTURED Vegetable Patties, Corn Puff, Mishti sukh, Cheestix, Pizza base, Brown Breads, Multigrain Breads, Burger Buns, etc. are made.
  • 24. • Kitchen Section- All the preparation of filling, marinating for chicken, frying etc. are done here. • Special Order Section for Savouries- Final preparation of some products like chicken 65, cream roll, pizza, cutlet etc. are done here.
  • 25. EQUIPMENTS USED Weighing Machine Depositing Machine Mixing Machine Rotatory Oven Deck Oven
  • 26. EQUIPMENTS USED Tunnel Freezer Blast Freezer Refrigerator Sponge Cutting Machine
  • 28. MICROBIOLOGICAL LABORATORY The tests which are performed here are- • Total Plate Count • Coliform • Staphylococcus aureus • Yeast • Mould  In Total Plate Count, Plate Count Agar is used.  In coliform test, Violet Red Bile Agar is used.  In Staphylococcus aureus test, Baird Parker Agar Base is used.  In yeast and mould test, Rosebengal Chloramphenicol Agar is used.
  • 29. CHEMICAL LABORATORY • The chemical analysis of food products are done here. • Tests for Raw Material-  Determination of Gluten Content in Wheat Flour  Detection of Free Fatty Acid of Oil Sample  Milk Adulteration Tests  Fat Test for Milk Sample  Lactometer Test for Milk Sample
  • 30. • Tests for Finished Goods-  Analysis of Moisture Content (Cake Sample)  Analysis of Water Activity  Analysis of pH  Determination of Moisture Content in Hot Air Oven (For Pastry Sample)
  • 31. RESULT OF THE MILK ADULTERATION TESTS PERFORMED AT CHEMICAL LABORATORY 5 milk samples are taken which are supplied by different suppliers (S.k, Pradip, Manohar, Shyambabu and Delight Pvt. Ltd.) for performing adulteration tests.
  • 32. OBSERVATION TABLE Name of the Test S.K Pradip Manohar Shyambabu Delight Mastitis Test Positive Positive Weakly Mastitis Weakly Mastitis Positive Sugar Test Weakly Positive Weakly Positive Weakly Positive Weakly Positive Negative Starch Test Negative Negative Negative Negative Negative Neutralizer Test Negative Negative Negative Negative Negative Salt Test Negative Negative Negative Negative Positive Acidity Test Upto 0.14% Upto 0.14% 0.17-.2% 0.17-.2% Upto 0.14%
  • 33. Inference: • The brand named delight is mastitis positive which is needed to be prevented. Presence of salt is also seen in this. • The acidity percentage is higher in milk from the supplier Manohar and Shyambabu from the other three.
  • 34. EQUIPMENTS USED IN LABORATORY Centrifuge Machine Moisture Analyzer IncubatorHot Air Oven Water Activity Meter
  • 35. CERTIFICATION • Dry cakes, cookies, some savoury products and breads which are sold by Switz Foods Pvt. Ltd. are FSSAI (Food Safety and Standards Authority of India) labeled. • This is not yet an ISO Certified company.
  • 36. HYGIENE PRACTICES Switz Foods Pvt. Ltd. maintains good hygiene practices to ensure food safety. • Employees use head scarf, aprons, gloves while handling foods. • Continuous cleaning of the floors during work breaks happen here. • Hand driers are installed in every floor and also sanitizers are available. • There are displays of signboards for awareness of employees regarding wearing of head caps, washing, drying and sanitizing hands before work. • The production units also have separate section for the washing of small and large utensils which are used during production.
  • 38. REFERENCES • "Arnab Sisir Kumar Basu." Switz Foods Private Limited information. N.p., n.d. Web. 11 May 2017. <http://corporatedir.com/company/switz-foods-private-limited>. • Bakery Products manufacturing company in India. N.p., n.d. Web. 11 May 2017. <http://www.switzindia.net/>. • "SWITZ FOODS PVT LTD." SWITZ FOODS PVT LTD - Company, directors and contact details | Zauba Corp. N.p., n.d. Web. 11 May 2017. <https://www.zaubacorp.com/company/SWITZ-FOODS- PVT-LTD/U52110WB1991PTC051626>.