This document provides an overview of intelligent automation and robotics. It discusses the vision and mission of Royal College of Engineering & Technology in Thrissur, India. It then covers topics like the history of robotics, types of robots, automation processes, need for automation engineers, robot programming, sensors used in robots, and practical learning objectives for students in the field of robotics and intelligent automation.
This document discusses pick and place robots. It describes how a pick and place robot uses a stud mechanism with threads on both ends to grip and move objects. One end of the stud is connected to a DC motor and the other end is attached to a longitudinal beam and gripper. As the motor rotates, it causes the stud to rotate and loosen or tighten the thread, moving the beam and opening/closing the gripper. The document then provides background information on end-of-arm tooling, robot control systems, robot market trends, robot working processes, robot types and features, and robot applications.
This document summarizes key aspects of robotics and a line following robot project. It discusses that robotics involves designing and building intelligent mechanical agents to perform tasks autonomously or with guidance. It then describes a line following robot that uses infrared sensors to detect and follow a black line on a white surface without human control. The robot is able to correct itself to stay on the track and uses different motor speeds to enable turns. Microcontrollers like the ATmega8L are used as the processing system to generate outputs from sensor inputs.
This document discusses machine vision and its application in robotic arms. It begins with an introduction and overview of concepts related to machine vision and robotic arms. It then discusses the working of machine vision through image processing steps like grayscale conversion, edge detection, dilation and finding bounding boxes. It describes algorithms used for object recognition and controlling the robotic arm. Some advantages and applications of machine vision in robotic arms are presented, along with potential enhancements and references.
Automation for Horizontal Plastic Injection Moulding industries at to pick and place sprue (plastic waste) from plastic IMM to granulator within 8 sec reducing cycle time and thus enhancing productivity.Robot works on electro-pneumatic circuit operated by C programmed micro-controller.Design was validated in CATIA V5. The model works on 2 to 4 bar pressure air compressor with flow controlled.The model was designed for 40 to 65 ton machines. Different existing models were studied, industrial survey of 14 companies was done and by design synthesis, swing arm horizontal prototype was made with 1/2 kg payload for sprue.The robust mild steel body had miter bevel gear for power transmission and Teflon slider on aluminium arm.
The best design innovation was that through gravity use, gripper wrist rotation and vertical descend stroke for sprue release was eliminated in motion sequence by adopting swing arm horizontal robot configuration instead of conventional swing arm vertical movement. Also, effective trajectory planning for swing arm cylinder was done.
Robotics and Automation.
This slide describes the concepts of robotics and automation. Line follower is considered as the perfect start of automation robots.
Robo India here in this slide present Construction of Line follower using 8051 Micro controller. the same can be upgraded to obstacle avoiding robot or a wall follower robot.
We are hearing you. Please share your views, we are found at-
Website: http://roboindia.com
email:info@roboindia.com
Design of Low Cost Stair Climbing Robot Using ArduinoIJERA Editor
Since the invention of the wheel, Man has sought to reduce effort to get things done easily. Ultimately, it has resulted in the invention of the Robot, an Engineering Marvel. Up until now, the biggest factor that hampers wide proliferation of robots is locomotion and maneuverability. They are not dynamic enough to conform even to the most commonplace terrain such as stairs. To overcome this, we are proposing a stair climbing robot that looks a lot like the human leg and can adjust itself according to the height of the step. But, we are currently developing a unit to carry payload of about 4 Kg. The automatic adjustment in the robot according to the height of the stair is done by connecting an Android device that has an application programmed in OpenCV with an Arduino in Host mode. The Android Device uses it camera to calculate the height of the stair and sends it to the Arduino for further calculation. This design employs an Arduino Mega ADK 2560 board to control the robot and other home fabricated custom PCB to interface it with the Arduino Board. The bot is powered by Li-Ion batteries and Servo motors.
This ppt provides you all the Basic Knowledge about Robotics or Robots an Automation.It also gives you information about how todays world is depending on Robotics and Automation.
Industrial robots have been used in car factories around the world for decades, but those in use today are more advanced than ever.
Car manufacturing robots give automotive companies a competitive advantage.
They improve quality and reduce warranty costs, increase capacity and relieve bottlenecks and protect workers from dirty, difficult and dangerous jobs.
Robots are an absolute necessity for car production companies in order to keep up with competitors due to extremely high demand, the complex nature of the product, and a lengthy assembly process.
There is a range of robotic applications within the automotive industry, and each application is responsible for making a specific process more accurate and efficient.
This document discusses pick and place robots. It describes how a pick and place robot uses a stud mechanism with threads on both ends to grip and move objects. One end of the stud is connected to a DC motor and the other end is attached to a longitudinal beam and gripper. As the motor rotates, it causes the stud to rotate and loosen or tighten the thread, moving the beam and opening/closing the gripper. The document then provides background information on end-of-arm tooling, robot control systems, robot market trends, robot working processes, robot types and features, and robot applications.
This document summarizes key aspects of robotics and a line following robot project. It discusses that robotics involves designing and building intelligent mechanical agents to perform tasks autonomously or with guidance. It then describes a line following robot that uses infrared sensors to detect and follow a black line on a white surface without human control. The robot is able to correct itself to stay on the track and uses different motor speeds to enable turns. Microcontrollers like the ATmega8L are used as the processing system to generate outputs from sensor inputs.
This document discusses machine vision and its application in robotic arms. It begins with an introduction and overview of concepts related to machine vision and robotic arms. It then discusses the working of machine vision through image processing steps like grayscale conversion, edge detection, dilation and finding bounding boxes. It describes algorithms used for object recognition and controlling the robotic arm. Some advantages and applications of machine vision in robotic arms are presented, along with potential enhancements and references.
Automation for Horizontal Plastic Injection Moulding industries at to pick and place sprue (plastic waste) from plastic IMM to granulator within 8 sec reducing cycle time and thus enhancing productivity.Robot works on electro-pneumatic circuit operated by C programmed micro-controller.Design was validated in CATIA V5. The model works on 2 to 4 bar pressure air compressor with flow controlled.The model was designed for 40 to 65 ton machines. Different existing models were studied, industrial survey of 14 companies was done and by design synthesis, swing arm horizontal prototype was made with 1/2 kg payload for sprue.The robust mild steel body had miter bevel gear for power transmission and Teflon slider on aluminium arm.
The best design innovation was that through gravity use, gripper wrist rotation and vertical descend stroke for sprue release was eliminated in motion sequence by adopting swing arm horizontal robot configuration instead of conventional swing arm vertical movement. Also, effective trajectory planning for swing arm cylinder was done.
Robotics and Automation.
This slide describes the concepts of robotics and automation. Line follower is considered as the perfect start of automation robots.
Robo India here in this slide present Construction of Line follower using 8051 Micro controller. the same can be upgraded to obstacle avoiding robot or a wall follower robot.
We are hearing you. Please share your views, we are found at-
Website: http://roboindia.com
email:info@roboindia.com
Design of Low Cost Stair Climbing Robot Using ArduinoIJERA Editor
Since the invention of the wheel, Man has sought to reduce effort to get things done easily. Ultimately, it has resulted in the invention of the Robot, an Engineering Marvel. Up until now, the biggest factor that hampers wide proliferation of robots is locomotion and maneuverability. They are not dynamic enough to conform even to the most commonplace terrain such as stairs. To overcome this, we are proposing a stair climbing robot that looks a lot like the human leg and can adjust itself according to the height of the step. But, we are currently developing a unit to carry payload of about 4 Kg. The automatic adjustment in the robot according to the height of the stair is done by connecting an Android device that has an application programmed in OpenCV with an Arduino in Host mode. The Android Device uses it camera to calculate the height of the stair and sends it to the Arduino for further calculation. This design employs an Arduino Mega ADK 2560 board to control the robot and other home fabricated custom PCB to interface it with the Arduino Board. The bot is powered by Li-Ion batteries and Servo motors.
This ppt provides you all the Basic Knowledge about Robotics or Robots an Automation.It also gives you information about how todays world is depending on Robotics and Automation.
Industrial robots have been used in car factories around the world for decades, but those in use today are more advanced than ever.
Car manufacturing robots give automotive companies a competitive advantage.
They improve quality and reduce warranty costs, increase capacity and relieve bottlenecks and protect workers from dirty, difficult and dangerous jobs.
Robots are an absolute necessity for car production companies in order to keep up with competitors due to extremely high demand, the complex nature of the product, and a lengthy assembly process.
There is a range of robotic applications within the automotive industry, and each application is responsible for making a specific process more accurate and efficient.
Pick N Place robots are used to pick up objects and place them in desired locations. They consist of a rover body with joints, an end effector for gripping objects, actuators like motors to move the robot, and sensors and a controller. The basic operation involves the wheels moving the base to the object's location, the rigid body bending to reach it, and the end effector picking up and placing the object. The robot can be controlled wirelessly via a keypad that sends commands to move motors in different directions. Pick N Place robots are used in manufacturing, defense applications like bomb diffusion, and medical operations for their accuracy and flexibility.
The document discusses the components, control system, and programming of KUKA robots, including the control panel, robot controller, mechanical construction with 6 axes of movement, coordinate systems, setup procedures like mastering and tool calibration, applications for welding and milling, and programming motion using linear and circular paths.
Contents
Introduction to industrial robots
Application of robots in different areas
Application of robot in manufacturing industries
Types of industrial robots and their application
Advantages of industrial robots
Disadvantages of industrial robots
References
Advanced manufacturing and industrial robotsSaurabh Patel
This document discusses industrial robots, including their definition, components, performance specifications, and factors to consider when planning robot implementation. It defines a robot as a programmable manipulator designed to move materials through variable programmed motions. The main components of industrial robots are described as the arm or manipulator, end effectors, drive mechanism, controller, and optional custom features like sensors. Performance specifications and the types of motion control, drive systems, and sensors used are also outlined. Planning considerations include identifying objectives and drawbacks as well as comparing fixed versus flexible automation.
This document discusses automation and robotics. It covers the history and types of automation, benefits like increased productivity and quality, and disadvantages like high costs. It also discusses different types of automation technologies. For robotics, it discusses the history from Isaac Asimov's laws to modern robots. Applications of robotics include industries, military, agriculture, and assisting disabled people. Career opportunities in robotics are growing as the market expands. Key robot components discussed are sensors, actuators, motors, microcontrollers, and programming.
This document describes the process of designing and building a line following robot. The author begins with selecting a two-wheeled configuration with independent drive motors and a caster wheel. A functional block diagram is created to outline the robot's hardware and software components. Various line sensing options are considered, with the QRD1114 optical sensor selected due to its small size and low cost. Placement of multiple sensors in an inverted V configuration is discussed as providing more accurate line position information to enable faster speeds around turns. The overall goal is to create an autonomous robot that can navigate complex black line courses on a white background.
Robot programming , accuracy ,repeatability and applicationvishaldattKohir1
This document discusses robot programming methods, accuracy and repeatability, and applications. It covers three main robot programming methods: lead-through programming, offline programming, and computer-like programming. It also defines resolution, accuracy, and repeatability as they relate to robot positioning. Finally, it outlines several common industrial robot applications including material handling, processing operations like welding and painting, and assembly.
This document describes the design of an automatic pick and place robot created by students. The robot uses a robotic arm with a gripper to pick objects from one box and place them in another box moving along linear guide ways. It analyzes how the robot can increase productivity over manual labor by working faster and without breaks. Diagrams and descriptions explain the mechanical and electrical components of the robot including the lead screw, ball bearings, gripper, manipulator, power supply, and PIC microcontroller used to control the robotic movements.
1) The document discusses opportunities in the robotics field, including the robotics market, required skill sets, and popular robotic products.
2) It describes the author's first robotic arm project, including modular design, pick and place demonstration, and hardware.
3) The author's vision is to design more advanced robotic arms and home service robots through opportunities that bring together a multi-disciplinary team with a common goal.
Suresh Indu Lasers Pvt. Ltd. manufactures laser engraving, cutting, marking, and welding systems as well as CNC router machines. The document provides details on their CNC router models ranging from a working area of 600x900x120mm to 1500x3000x200mm. It lists features such as precision rack and pinion drives, optional high power spindles, controllers, and software. Applications for the machines include sign making, woodworking, acrylic work, and architectural millwork. Contact information and a website are provided for more information.
The document describes a heavy duty 4-axis CNC router with the following specifications:
- It has working areas of 1600x1800mm, 1500x3000mm, or other customizable sizes with a 1000mm or customizable Z-axis.
- It has a positioning accuracy of ±0.02/300mm and repeatability of ±0.02/300mm.
- Other features include AC servo motors, a Syntec PC controller, Ethernet and USB interfaces, a 4.5kw 6HP 18,000rpm spindle, ER32 collets, T-slot table, linear guides on 3 axes, and ballscrews on 3 axes.
This document summarizes a robotics presentation by students Abhishek Sainkar, Ashish Kumar, and Rohit Kadhane, guided by Khandekar Sir. The students designed a humanoid robot with wheels and arms that can perform tasks like weightlifting for general purpose use. The robot was made using an open source electronics platform to explore robotics and help disabled people. The objective was to minimize efforts for disabled people and use the robot for tasks in restaurants, factories, and military explosive diffusion. The project involved an Arduino-based robotic arm with 4 servo motors controlling joints to replicate human arm motion when physically controlled.
J.P. Bowman Ltd. is a tooling company that has provided quality stamping dies since 1948. They design, engineer, build, and prove mid-to-large progressive and automated transfer dies. Their highly skilled team utilizes advanced software and machinery within their 5,500 square meter facility to produce complex tooling. J.P. Bowman Ltd. is committed to effective communication, quality work, and on-time delivery to build strong partnerships with their customers.
This document provides an introduction to industrial robots and their applications in architectural manufacturing. It defines industrial robots as automatically controlled, reprogrammable manipulators that can be programmed in three or more axes. Examples of typical industrial robot applications discussed include welding, laser cutting, painting, palletizing, and machine tending. The document also explores emerging applications of robots and drones in architectural construction through masonry stacking and flight assembled architecture.
The document discusses the development of a wireless pick and place robot. It aims to remove limitations of non-wireless robots by developing a system where a pick and place robot with 5 degrees of movement controlled by servo motors and an Arduino/Raspberry Pi board can operate freely without wires at any location. The robot will be designed to be compact, usable, affordable and help automate regular tasks like picking and placing to save human effort. Components will be selected and the robot will be fabricated, assembled and programmed using Arduino and Python to be controlled by a computer.
The document discusses factors to consider when selecting robots for various applications, including the number of axes, control system, work volume, and precision required. It provides a table outlining typical technical features needed for common robot applications like material transfer, machine loading, and spot welding. The document also covers factors to evaluate when selecting and designing grippers for robots, such as the part being handled, actuation method, power and signals, and operating environment.
1) The document discusses the fundamentals of robotic manipulators, including their classification, parts, motions, and work envelopes.
2) The major types of robot configurations are Cartesian, cylindrical, spherical, SCARA, and articulated, which are defined by their joint types and resulting work spaces.
3) Robotic manipulators consist of links connected by joints and powered by electric, hydraulic, or pneumatic drives to position an end effector through programmed motions.
This presentation is base on Pick and Place Robotic Arm. Which is use in industrial automation or we can say its makes industries automatic. In this slides we are include what ever parts require and working of servo motor. Also discuss about structure of our robotic Arm.
The report covers patent analysis on types and application areas of robotic arms, their research trends and key intellectual property indicators. This article was prepared by mining patent data using Patent iNSIGHT Pro, a comprehensive patent analysis platform that helps one accelerate time-to-decision from patent analysis.
Feasible Interfacing and Programming of Industrial Control Technology Unit wi...theijes
This document discusses the interfacing and programming of an industrial control technology unit with PLCs and robots. It begins with an abstract that describes how the unit assembles components using sensors, actuators, and a PLC for control. A PLC program is presented to control the unit and interface it with a 6-axis robot for workpiece transfer using a pneumatic gripper. The document then reviews literature on using PLCs compared to microprocessors for industrial control. It presents the project requirements, software used, and PLC and robot programming methods. The conclusion discusses the benefits of PLCs for industrial control and their interfacing with robots.
The document provides information about Multisoft Systems, an organization that provides industrial automation training and specialized solutions. It discusses Multisoft's background, mission, and the services it offers, including customized IT training, software development, and consultancy. It also provides details about industrial automation concepts like SCADA, PLCs, HMIs and their components and functions in monitoring and controlling industrial processes.
Pick N Place robots are used to pick up objects and place them in desired locations. They consist of a rover body with joints, an end effector for gripping objects, actuators like motors to move the robot, and sensors and a controller. The basic operation involves the wheels moving the base to the object's location, the rigid body bending to reach it, and the end effector picking up and placing the object. The robot can be controlled wirelessly via a keypad that sends commands to move motors in different directions. Pick N Place robots are used in manufacturing, defense applications like bomb diffusion, and medical operations for their accuracy and flexibility.
The document discusses the components, control system, and programming of KUKA robots, including the control panel, robot controller, mechanical construction with 6 axes of movement, coordinate systems, setup procedures like mastering and tool calibration, applications for welding and milling, and programming motion using linear and circular paths.
Contents
Introduction to industrial robots
Application of robots in different areas
Application of robot in manufacturing industries
Types of industrial robots and their application
Advantages of industrial robots
Disadvantages of industrial robots
References
Advanced manufacturing and industrial robotsSaurabh Patel
This document discusses industrial robots, including their definition, components, performance specifications, and factors to consider when planning robot implementation. It defines a robot as a programmable manipulator designed to move materials through variable programmed motions. The main components of industrial robots are described as the arm or manipulator, end effectors, drive mechanism, controller, and optional custom features like sensors. Performance specifications and the types of motion control, drive systems, and sensors used are also outlined. Planning considerations include identifying objectives and drawbacks as well as comparing fixed versus flexible automation.
This document discusses automation and robotics. It covers the history and types of automation, benefits like increased productivity and quality, and disadvantages like high costs. It also discusses different types of automation technologies. For robotics, it discusses the history from Isaac Asimov's laws to modern robots. Applications of robotics include industries, military, agriculture, and assisting disabled people. Career opportunities in robotics are growing as the market expands. Key robot components discussed are sensors, actuators, motors, microcontrollers, and programming.
This document describes the process of designing and building a line following robot. The author begins with selecting a two-wheeled configuration with independent drive motors and a caster wheel. A functional block diagram is created to outline the robot's hardware and software components. Various line sensing options are considered, with the QRD1114 optical sensor selected due to its small size and low cost. Placement of multiple sensors in an inverted V configuration is discussed as providing more accurate line position information to enable faster speeds around turns. The overall goal is to create an autonomous robot that can navigate complex black line courses on a white background.
Robot programming , accuracy ,repeatability and applicationvishaldattKohir1
This document discusses robot programming methods, accuracy and repeatability, and applications. It covers three main robot programming methods: lead-through programming, offline programming, and computer-like programming. It also defines resolution, accuracy, and repeatability as they relate to robot positioning. Finally, it outlines several common industrial robot applications including material handling, processing operations like welding and painting, and assembly.
This document describes the design of an automatic pick and place robot created by students. The robot uses a robotic arm with a gripper to pick objects from one box and place them in another box moving along linear guide ways. It analyzes how the robot can increase productivity over manual labor by working faster and without breaks. Diagrams and descriptions explain the mechanical and electrical components of the robot including the lead screw, ball bearings, gripper, manipulator, power supply, and PIC microcontroller used to control the robotic movements.
1) The document discusses opportunities in the robotics field, including the robotics market, required skill sets, and popular robotic products.
2) It describes the author's first robotic arm project, including modular design, pick and place demonstration, and hardware.
3) The author's vision is to design more advanced robotic arms and home service robots through opportunities that bring together a multi-disciplinary team with a common goal.
Suresh Indu Lasers Pvt. Ltd. manufactures laser engraving, cutting, marking, and welding systems as well as CNC router machines. The document provides details on their CNC router models ranging from a working area of 600x900x120mm to 1500x3000x200mm. It lists features such as precision rack and pinion drives, optional high power spindles, controllers, and software. Applications for the machines include sign making, woodworking, acrylic work, and architectural millwork. Contact information and a website are provided for more information.
The document describes a heavy duty 4-axis CNC router with the following specifications:
- It has working areas of 1600x1800mm, 1500x3000mm, or other customizable sizes with a 1000mm or customizable Z-axis.
- It has a positioning accuracy of ±0.02/300mm and repeatability of ±0.02/300mm.
- Other features include AC servo motors, a Syntec PC controller, Ethernet and USB interfaces, a 4.5kw 6HP 18,000rpm spindle, ER32 collets, T-slot table, linear guides on 3 axes, and ballscrews on 3 axes.
This document summarizes a robotics presentation by students Abhishek Sainkar, Ashish Kumar, and Rohit Kadhane, guided by Khandekar Sir. The students designed a humanoid robot with wheels and arms that can perform tasks like weightlifting for general purpose use. The robot was made using an open source electronics platform to explore robotics and help disabled people. The objective was to minimize efforts for disabled people and use the robot for tasks in restaurants, factories, and military explosive diffusion. The project involved an Arduino-based robotic arm with 4 servo motors controlling joints to replicate human arm motion when physically controlled.
J.P. Bowman Ltd. is a tooling company that has provided quality stamping dies since 1948. They design, engineer, build, and prove mid-to-large progressive and automated transfer dies. Their highly skilled team utilizes advanced software and machinery within their 5,500 square meter facility to produce complex tooling. J.P. Bowman Ltd. is committed to effective communication, quality work, and on-time delivery to build strong partnerships with their customers.
This document provides an introduction to industrial robots and their applications in architectural manufacturing. It defines industrial robots as automatically controlled, reprogrammable manipulators that can be programmed in three or more axes. Examples of typical industrial robot applications discussed include welding, laser cutting, painting, palletizing, and machine tending. The document also explores emerging applications of robots and drones in architectural construction through masonry stacking and flight assembled architecture.
The document discusses the development of a wireless pick and place robot. It aims to remove limitations of non-wireless robots by developing a system where a pick and place robot with 5 degrees of movement controlled by servo motors and an Arduino/Raspberry Pi board can operate freely without wires at any location. The robot will be designed to be compact, usable, affordable and help automate regular tasks like picking and placing to save human effort. Components will be selected and the robot will be fabricated, assembled and programmed using Arduino and Python to be controlled by a computer.
The document discusses factors to consider when selecting robots for various applications, including the number of axes, control system, work volume, and precision required. It provides a table outlining typical technical features needed for common robot applications like material transfer, machine loading, and spot welding. The document also covers factors to evaluate when selecting and designing grippers for robots, such as the part being handled, actuation method, power and signals, and operating environment.
1) The document discusses the fundamentals of robotic manipulators, including their classification, parts, motions, and work envelopes.
2) The major types of robot configurations are Cartesian, cylindrical, spherical, SCARA, and articulated, which are defined by their joint types and resulting work spaces.
3) Robotic manipulators consist of links connected by joints and powered by electric, hydraulic, or pneumatic drives to position an end effector through programmed motions.
This presentation is base on Pick and Place Robotic Arm. Which is use in industrial automation or we can say its makes industries automatic. In this slides we are include what ever parts require and working of servo motor. Also discuss about structure of our robotic Arm.
The report covers patent analysis on types and application areas of robotic arms, their research trends and key intellectual property indicators. This article was prepared by mining patent data using Patent iNSIGHT Pro, a comprehensive patent analysis platform that helps one accelerate time-to-decision from patent analysis.
Feasible Interfacing and Programming of Industrial Control Technology Unit wi...theijes
This document discusses the interfacing and programming of an industrial control technology unit with PLCs and robots. It begins with an abstract that describes how the unit assembles components using sensors, actuators, and a PLC for control. A PLC program is presented to control the unit and interface it with a 6-axis robot for workpiece transfer using a pneumatic gripper. The document then reviews literature on using PLCs compared to microprocessors for industrial control. It presents the project requirements, software used, and PLC and robot programming methods. The conclusion discusses the benefits of PLCs for industrial control and their interfacing with robots.
The document provides information about Multisoft Systems, an organization that provides industrial automation training and specialized solutions. It discusses Multisoft's background, mission, and the services it offers, including customized IT training, software development, and consultancy. It also provides details about industrial automation concepts like SCADA, PLCs, HMIs and their components and functions in monitoring and controlling industrial processes.
This document discusses industrial automation using programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. It describes the Mecstech group which provides industrial automation training and services. PLCs are microprocessor-based controllers that can be programmed to automate industrial processes by replacing mechanical relays. SCADA systems allow users to create visualizations of industrial processes using data collected from PLCs to monitor and control the system remotely. The document provides an overview of PLC and SCADA components, programming, communication between the two, and benefits of automation.
this presentation is about the industrial automation in which PLC has been described . it also tells us about the different assembly lines being used in industrial automation and the types of gauges used in this field.
Industrial automation involves using control systems and technology to reduce the need for human work in production. A key part of industrial automation is programmable logic controllers (PLCs), which allow automation through software programming rather than physical wiring. PLCs and supervisory control and data acquisition (SCADA) systems are widely used in industrial automation to monitor and control manufacturing processes. Engineers play an important role in designing, installing, and maintaining automated systems in industries like manufacturing.
The document provides details about an internship project on PLC, SCADA and automation completed by Varun Kumar Raghav at Sofcon India Pvt. Ltd. It includes an acknowledgement, abstract, certificate of completion, table of contents and chapters covering company profile, introduction to automation, PLC programming and operation, SCADA software and applications. The internship helped provide hands-on experience with PLC and SCADA systems and their uses in industrial automation.
The document discusses distributed control systems (DCS) and supervisory control and data acquisition (SCADA) systems. It provides an introduction and overview of key concepts for both DCS and SCADA. For DCS, it describes the components, functions, applications and how a DCS works. For SCADA, it outlines where SCADA is used, hardware and software architectures, and how SCADA systems function through data acquisition, communication, presentation and control.
The document is a certificate certifying that Mr. Abhishek Kumar completed a one-month vocational training in advanced PLC programming and SCADA at MSME Tool Room in Jamshedpur from June 16th to July 15th under the supervision of two faculty members. It confirms that the project has not been submitted to any other university or institute for credits.
This document describes a smart explosive detector robot. It uses an Android phone camera mounted on a hydraulic robotic arm to provide real-time video over an IP network to a control room. An ultrasonic sensor helps the arm avoid obstacles while detecting explosives. The robot provides more efficient, reliable and safe under-vehicle inspections compared to traditional methods. Its applications include security screening at industries, power plants and military sites.
This document discusses a presentation on a smart explosive detector robot. The robot uses an Android phone camera mounted on a hydraulic robotic arm to remotely inspect vehicles for explosives. An ultrasonic sensor helps the arm avoid obstacles while moving under vehicles. The system utilizes IP networking so inspection personnel can remotely control the robot and view its camera feed from a safe control room. The robot provides a safer and more effective alternative to traditional manual under-vehicle inspections and has applications in security screening at industries, power plants, and military sites.
This document discusses autonomous path-following robots for industrial applications. It aims to better understand the challenges of using such robots, like enabling them to work well with different sensors, follow rules, and operate safely around people. The study will look at how to make the robots navigate paths independently in a way that eliminates the need for human guidance while enhancing workplace safety. Finding solutions to these problems could help companies more easily employ these robots, saving time and money through increased productivity and safety standards.
This document is a short term training report on PLC, SCADA, and HMI presented by Rameez Raja. It defines these automation tools and their major components. PLC is an industrial computer that monitors inputs and controls outputs to automate processes. It has a processor, power supply, I/O modules, and programming device. SCADA is a real-time system used to remotely monitor and control industrial equipment. HMI allows human interaction with machines through control panels and input devices. The document discusses PLC operation, ladder logic, advantages and applications of PLC and SCADA, and concludes with thanking the audience.
The document discusses automation, defining it as the use of technology to monitor and control production and services. It describes different types of automation including open and closed loop control as well as sequential and logical sequence control. Emerging automation trends are outlined such as the Internet of Things, big data, cloud computing, and robotics. The benefits of these trends are also summarized. The document concludes by discussing the author's interest areas in IT automation, robotics, artificial intelligence, and using technologies like computer vision and natural language processing to analyze customer trends and increase production for organizations.
Instrumentation - The eyes and ears of the industry. Just like the human body, instruments are used to gather information on the field and then process it.
The document provides an introduction to programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. It describes how PLCs control industrial processes by receiving input signals, executing programmed logic functions, and outputting control signals. SCADA systems enable monitoring and control of industrial processes over large distances. The combination of PLCs and SCADA allows for better monitoring and control through graphical interfaces. Key components and architectures of PLC and SCADA systems are also outlined.
Programmable logic controllers (PLCs) have been an integral part of factory automation and industrial process control for decades. PLCs control a wide array of applications from simple lighting functions to environmental systems to chemical processing plants. These systems perform many functions, providing a variety of analog and digital input and output interfaces; signal processing; data conversion; and various communication protocols. All of the PLC's components and functions are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the diverse needs of different factories and applications. Input stimuli (either analog or digital) are received from machines, sensors, or process events in the form of voltage or current. The PLC must accurately interpret and convert the stimulus for the CPU which, in turn, defines a set of instructions to the output systems that control actuators on the factory floor or in another industrial environment
training report. automation,plc , scada MdQutubuddin1
This document provides a training report on programmable logic controllers (PLCs), supervisory control and data acquisition (SCADA) systems, and automation. It introduces PLCs and their architecture, programming using ladder logic, applications of PLCs and SCADA systems, and common SCADA software. Examples of automation applications in various industries are also discussed. The report aims to explain the basic concepts and components of PLCs, SCADA, and automation through diagrams and a programming example.
SCADA systems are used to monitor and control equipment and processes in industries like oil/gas, water treatment, and manufacturing. They gather data in real-time from remote locations and send control commands back. SCADA has evolved through 3 generations from standalone monolithic systems to distributed systems on local networks to today's networked systems using open standards and wide area networks. Security issues need to be addressed like encrypting communications, securing devices, auditing networks, and implementing threat protection. The future of SCADA involves more sophisticated systems that can handle huge data volumes and territories with some having artificial intelligence capabilities.
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2. About us
2
Our Location
▸Royal College of Engineering & Technology
Chiramanangad P.O.
Akkikavu,
Thrissur-680604
Contact us
▸ Phone:+91(4885) 289009, 271121, 271122
Email: principal@royalcet.ac.in
ceo@royalcet.ac.in
3. ▸ Vision of RCET
“To continuously grow as a
Resourceful,
Outstanding,
Youthful,
Adaptive Institution in the field of Engineering and Technology habituating
Lifelong learning”.
Mission of RCET
“To groom the youth into eminent technocrats- with lifelong learning
skills to meet future requirements, deep sense of social responsibility,
strong ethical values and a global outlook, to face the challenges of the
changing world”.
7. Intelligent Automation and Robotics
▸ branch of Engineering that involves the conception,
design, manufacture, and operation of
robots.
▸ It is an interdisciplinary program that includes
Electrical, Electronics, Computer science,
Mechatronics, Instrumentation & control,
Artificial Intelligence and Machine
learning.
▸ The graduates from the programme are equipped with
knowledge and skills to work in a broad variety of
engineering careers in both the public and
the private sectors.
7
8. ROBOTICS
TIMELINE
8
• 1922 Czech author Karel Capek wrote a story called Rossum’sUniversal
Robots and introduced the word “Rabota”(meaningworker)
• 1954 George Devol developed the first programmable Robot.
• 1955 Denavit and Hartenberg developedthe
homogenous transformation matrices
• 1962 Unimation was formed, first industrial Robots appeared.
• 1973 Cincinnati Milacron introduced the T3 model robot, which
became very popular in industry.
• 1990 Cincinnati Milacron was acquired by ABB
9. Automation
process to
create,
control and
monitor
the applications of technology.
Automation handles the operation of commissining the equipment such as:
9
processors,
machinery,
stabilization of ships, aircraft,
Industrial equipments and many applications with minimum human
efforts.
10. Common advantages
▸ Robotics engineers who work for robot manufacturers are sometimes called robotics
test engineers or automation system engineers.
▸ certificate is relevant to many fields, like self-driving cars and
drones, robotic planetary exploration, aerial surveillance systems,
and even the design and coordination of urban transportation
networks and air traffic control systems.
▸ Professionals in this career can also opt for teaching jobs in universities and
colleges.
▸ learn the methods and algorithms used to design robots and
autonomous systems that interact safely and effectively in dynamic
environments.
10
Royal College of Engineering & Technology –Thrissur
11. Need of I.A &R-Engineers
▸ To reduce labor cost
▸ To increase labor productivity
▸ To mitigate the effects of labor shortages
▸ To reduce or eliminate routine manual and clerical tasks
▸ To improve worker safety
▸ To improve product quality
▸ To reduce manufacturing lead time
▸ To accomplish processes that cannot be done manually
▸ To avoid the high cast of not automating
11
12. CLASSIFICATION OF I.A &R Engineers
▸ Base on hardware and software. Three main
classification are :
1. Fixed (hard) automation –involve hardware only
2. Programmable automation –involve software only
3. Flexible automation –involve hardware and software
12
13. Objective
Enable students and researchers to gain expertise in
next generation robotics and automation systems
13
Royal College of Engineering & Technology –Thrissur
14. ▸Types and components
of a robot,
▸Classification of robots,
▸Modelling -
Specification, principle of
operation
Robotics - Overview
Robot Programming –
▸Programming methods,
▸Robot language classification,
▸Robot language structure,
elements and its functions.
14
•Industrial applications
•Robots in material handling
and assembly.
•Mobile robots
•Recent developments in
Robotics
15. Types of Robot
▸ Cartesian ▸ Plant operators often default to this
type
▸ easy to use and program
▸ a cube-shaped workspace
▸ pick-and place applications
▸ can range from 100 millimetres to
tens of meters
▸ the stroke lengths, speed and
precision of the robots can be varied
15
16. ▸ Cylindrical
▸ very simple and similar to
Cartesian in their axis of motion
▸ rotation element
▸ picked up, rotated and then
placed work
▸ Only support minimal assembly
16
▸ SCARA
▸ all-in-one robots
▸ robot is equipped with x, y, z and
rotary motion
▸ can move quicker than the other
two.
▸ easiest integration
17. RCET – THRISSUR
Level of process in I.A & R engineering
Communication
Networks
Sensors and
Vision
System
Distribution
Automation
System
17
18. Major knowledge to be fulfilled during the programme
Sensors and Vision System
▸ Sensor: Contact and
Proximity, Position, Velocity,
Force, Tactile etc.
▸Introduction to Cameras,
Camera calibration,
Geometry of Image
formation,
▸Actuators: Electric,
Hydraulic and Pneumatic;
Transmission: Gears,
Timing Belts and Bearings,
Parameters for selection of
actuators.
▸Control Hardware and
Interfacing
Communication Networks,
▸Ethernet (IEEE 802.3);
▸architecture and media access
protocols,
▸ wireless LAN - routing,
▸ SCADA networks,
▸ Intelligent Electronic Devices (IED) –
▸ various industrial communication
technologies,
▸ wired and wireless methods and fiber
optics,
▸open standard protocols.
Distribution Automation System
▸Electrical Safety and Earthing
▸Energy estimates
▸Day lighting –Water heating and
photovoltaic
▸Heat gain/loss through machine
▸Solar architectures
▸Monitoring & Control
▸Control systems for energy
efficient machines –
▸Integration of emerging
technologies –
▸Intelligent machine design
principles.
18
19. 19
Use of SENSORS
Sensors provide awareness of the environment by sensing things. Sensors are the core
of robots. It is the system that alerts the robots..
Temperature Sensor
Proximity Sensor
Accelerometer
Pressure Sensor
Light Sensor
Ultrasonic Sensor
Smoke, Gas and Alcohol Sensor
Touch Sensor
Color Sensor
Humidity Sensor
Tilt Sensor
Flow and Level Sensor
20. standard sensors that your smartphone is having.
▸ Accelerometer
▹ detects axis-based motion sensing
▹ with respect to x, y, and z-axis
▹ Portrait Mode or Panorama mode ( based
on accelerometer)
20
▸ Ambient Light Sensor
▹ detects the light around your environment
▹ auto brightness is working because of
this sensor.
▹ Detects the light intensity
21. standard sensors that your smartphone is having.
▸ Proximity Sensor
▹ detects the presence of an object
▹ detects the distance between sensor and
object .
▹ During calls, your screen automatically
goes off.
21
▸ Microphone
▹ detects and measures the loudness of
sound.
▹ smartphones generally use micro-sized
electret microphones.
22. standard sensors that your smartphone is having.
▸ Touch sensors
▹ similar to that of a simple switch
▹ sensitive to touch, force or pressure.
▹ sensor electrode is connected to a measurement circuit
and the capacitance is measured periodically.
22
23. 23
CONTROLLER
Provide necessary intelligence to control the
manipulator/mobile robot
Process the sensory information and compute the control
commands for the actuators to carry out specified tasks
24. Robotics – Getting Started
▸ Arduino Robots
▸ Raspberry Pi-Controlled Robots
▸ Arm controllers
▸ Languages like C++, python …
▸ file:///E:/How%20To%20Make%20A%20DIY%20Arduino%20Obstacle%20Avoi
ding%20Car%20At%20Home.mp4
24
25. Arduino board
▸ Microcontroller ATmega328P .6.
▸ Operating Voltage : 5V
▸ Digital I/O Pins
▸ 14 (of which 6 provide PWM output) PWM
▸ Digital I/O Pins .6 Analog Input Pins, 6 Flash Memory
32 KB (ATmega328P) of which 0.5 KB used by
bootloader
▸ Rs – 200 and above
25
26. LIST OF PRACTICALS - ROBOTICS
▸ Study components of a real robot using software tool
▸ Testing using software.
▸ Use of open source computer vision programming tool openCV.
▸ Image Processing
▸ Positioning and orientation of robotic equipment.
▸ Control experiment using available hardware or software.
▸ Integration of assorted sensors (IR, Potentiometer, strain gages etc.), micro controllers and
ROS (Robot Operating System) in a robotic system.
▸ Project work
26
27. Automation – PLC & SCADA
▸ PLC
▹ PLC (Programming logic control)
▹ monitor input , makes decision based on it
program and
▹ control output to automatic a process or
machine
▹ Controlling of equipments with just one click.
▹ efficient use of digital electronics
▹ reduce complex circuitry
27
29. Automation – PLC & SCADA
Ladder logic
▸ It is well to express combinational logic
29
30. SCADA
▸ Supervisory Control and Data Acquisition
▸ control remote to local industrial equipment such as
motors , valves , pump , relays etc.
▸ transfers the information back to central site then alert
the home station
▸ Wonderware - Intouch 10.1
▸ Allen bradley - RS view/Factory talk
▸ Siemens - Win CC
▸ GEFANUC - Cimplicity
▸ Alarm, Security, Recipe management, Data base
connectivity, Device connectivity
30
31. SCADA
Advantages
▸ The computer can record and store a very large amount
▸ of data .
▸ Data can be displayed at any time when user require .
▸ The SCADA system provides on board mechanical and
▸ graphical information .
▸ The SCADA system ability to operate critical situations .
▸ It provide alarm .
31
32. LEARNING Process
After the completion of this course, the students
will be able to:
Perform simulation in robotics.
Design control laws for a robot.
Integrate electronic hardware for a real
prototype of robotic device.
Select a robotic system for given application.
32
33. Realize your full automation potential
The students will have career opportunities in
▸ Manufacturing robots,
▸ research and engineering,
▸ Agriculture automations,
▸ mining,
▸ space exploration,
▸ power-plant maintenance
They are employed in laboratories, space exploration, manufacturing plants,
mining and organizations after passing the course..
33
36. Why to go for Training and Education
36
Huge Marketing Potentialities and opportunities for skill training in India.
With 700 universities and more than 35,000 affiliated colleges enrolling more than 20
million students in engineering colleges and professional Institutions.
As per a survey more than 5 million students every year look for the technical
training programs to participate & learn.
Minimum Investment and, maximum return.
‘There is never better time to join one of the most established and respected organization in the
education and training sector.'
then RCET – THRISSUR has
laid out a sure footed path
to follow, enabling you to
fulfill your ambition.
37. Robotic Process Automation - Support Engineer
Salary Range (Per year) –
That’s a lot of money
100%Total success!
3 million industrial robots use by 2020
– by IFR
And a lot of users
37
INR 1,005,000 – 2,154,000
March 4 - 2020
38. What opportunities might it lead to?
With increasing demand of machines and mechanisms almost every Industry uses some form of Robotics.
Specialisations in Robotics and Automation opens wide range of job opportunities in research and industrial needs.
Robotics and Automation graduated student can start the career as
▸ Control and drive design engineer
▸ Automation testing
▸ PLC and SCADA Engineer
▸ Robotic Application developer
▸ Quality and production Supervisor / Manager
▸ Modeling and design Project Lead
▸ CAD designer
▸ Process Engineer
▸ Hardware design engineer
38
39. Place your screenshot here
39
Why Royal- CET Thrissur ?
▸Industry oriented engineering curriculum.
▸Improve solving skills and innovation of new
technologies.
▸we have introduced various skill development
programs and Industrial training to equip the students
with hands on training in the fields of Robotics, Human
Machine interface, Machine vision, Machine learning,
MATLAB and Python programming.
▸Department offers large number of optional courses
for providing wide spectrum of opportunities to the
students to pursue their interest.
▸The course contents are periodically updated for
introducing new scientific and technological
developments.
▸Our students are encouraged to take part and exhibit
their talents in building innovative Robot models at
national and international level competitions.
40. Place your screenshot here
40
Eligibility for B.Tech in
Industrial Automation &
Robotics :
Pass in +2 examination
with physics and
mathematics as
compulsory subjects
along with one of the
chemistry/computer
science /Electronics/ and
obtained at least 45 %
marks.
41. RCET – THRISSUR
Our process is easy
Complete +2
41
Contact
RCET -
Thrissur
Join for IA-R
Engineering
course
42. 42
R-CET Thrissur a pioneer in its field having a experience of about 15 years in
coming up with a all new branch to spread its grip in the market and reach out to every
corner of the country. With its brand recognition in almost every esteemed institutions
across India, we have become a trusted Innovated & technology training provider among
students & professionals.
robotics in RCET – Thrissur ?
Work with our team of nationally recognised researchers
Develop an understanding of the foundations of contemporary intelligent systems
Our Careers Services is on hand to help with careers advice and planning
Royal College of Engineering & Technology –Thrissur
43. 43
Just a few Questions?
Do you have a dream of becoming part of one of the fastest growing opportunities
in India?
Are you seeking a career that brings financial rewards and satisfaction?
Do you want to realize the potential of a quality education and help people achieve
their goals in life?
If you answered YES
then RCET – THRISSUR has laid out a sure footed path
to follow, enabling you to fulfill your ambition.
46. Now dont hesitate to contact us
And of course it resizes without losing quality in your education ........
How? Follow facebook :
https://www.facebook.com/rcetcampus 6643328
�
46
47. Transform your workforce through intelligent process automation
services that save you money, improve accuracy and increase
productivity, while you focus on your business.
Department of ECE,
IEDC Unit - RCET
04885 289 009 https://www.facebook.co
m/rcetcampus 6643328
www.royalcet.ac.in
Intelligent Automation and Robotics – B.tech Engineering
Royal College of Engineering & Technology –Thrissur
48. 48
THANKS!
Any questions?
You can find me at: Royal CET Thrissur , dept. of ECE
Yasir Moidutty
Assistant Professor –
Dept. of Electronics & Communication Engineering
yasir@royalcet.ac.in
yasirmoidutty@gmail.com
Royal College of Engineering & Technology –Thrissur