Global supply chain planning at IKEA
From supplier to store
- A case study and analysis.
Nikunj Rana
ME INDUSTRIAL
(GCET)
 IKEA’s supply chain has a global spread
with growing sales and purchasing in all
major regions of the world.
 This article outlines IKEA’s global supply
chain planning concept and describes the
roles of the planning organization, data
quality and software support in the concept.
Its cornerstones are mutually integrated
planning processes, a centralized planning
organization, focus on data quality, use of
advanced software support and structured
change management during implementation
 296 IKEA stores in 36 countries.
 27 distribution centers.
 11 customer distribution centers in 16
countries.
 41 trading services offices in 30 countries.
 1380 suppliers in 54 countries.
 Purchases most of its supplies from Europe
 9500 products
 Sourcing materials close to the supply chain
to reduce transport costs.
 Building its DCs closer to seaports so that it
can use more of ocean transport and less of
road transport.
 Delivering products directly from the
supplier to IKEA stores. This slashes
handling costs, reduces road miles and
lowers the carbon footprint.
 Warehouse attached to their retail stores.
 Using flat packs, packaging is designed to
maximize the cube of ocean containers and
domestic over-the-road trailers.
 This allows IKEA to ship more units at a time which
has direct impact in the reduction of their overall
landed costs.
 A better use of stock and warehouse space
 Transporting goods where possible by rail and
sea.
 Utilizing fuel-saving techniques that allows to
be cost-effective and environmentally friendly.
◦ Less than 1% is air freighted.
 The aim is to constantly increase the
proportion of goods transported by rail.
 1) Supply chain.
 2) Planning concept.
 3) Sales planning.
 4) Demand planning.
 5) Need planning.
 6) Supplier capacity planning .
 In order to realize the new global supply
chain planning concept, it has been possible
to identify four main enablers for the
implementation i.e.:
 1) Planning organization
 2) Data quality
 3)Software support
 4)Project and change management
 http://www.ikea.com/ms/en_GB/about_ikea/press_room/distribution.
pdf
 http://www.3plwire.com/2005/09/30/ikea-logistics/
 http://www.thetimes100.co.uk/case-study--swot-analysis-
sustainable-business-planning--110-368-1.php
 Pibernik, R. and Sucky, E. (2007) “An approach to inter-domain
master planning in supply chains”, International Journal of Production
Economics, 108, 200-212.
 Rudberg, M. (2004) “Linking competitive priorities and manufacturing
networks: a manufacturing strategy perspective”, Journal of
Manufacturing Technology Management, 6 (1/2), 55-80.
 Rudberg, M. and West, M. (2008) “Global operations strategy:
Coordinating manufacturing networks”, Omega, 36, 91-106.
 Stadtler, H. and Kilger, C. (2005) Supply Chain Management and
Advanced Planning – Concepts, Models, Software and Case Studies,
3rd edition, Springer

Ikea SCM

  • 1.
    Global supply chainplanning at IKEA From supplier to store - A case study and analysis. Nikunj Rana ME INDUSTRIAL (GCET)
  • 2.
     IKEA’s supplychain has a global spread with growing sales and purchasing in all major regions of the world.  This article outlines IKEA’s global supply chain planning concept and describes the roles of the planning organization, data quality and software support in the concept. Its cornerstones are mutually integrated planning processes, a centralized planning organization, focus on data quality, use of advanced software support and structured change management during implementation
  • 3.
     296 IKEAstores in 36 countries.  27 distribution centers.  11 customer distribution centers in 16 countries.  41 trading services offices in 30 countries.  1380 suppliers in 54 countries.  Purchases most of its supplies from Europe  9500 products
  • 4.
     Sourcing materialsclose to the supply chain to reduce transport costs.  Building its DCs closer to seaports so that it can use more of ocean transport and less of road transport.  Delivering products directly from the supplier to IKEA stores. This slashes handling costs, reduces road miles and lowers the carbon footprint.  Warehouse attached to their retail stores.
  • 6.
     Using flatpacks, packaging is designed to maximize the cube of ocean containers and domestic over-the-road trailers.  This allows IKEA to ship more units at a time which has direct impact in the reduction of their overall landed costs.  A better use of stock and warehouse space  Transporting goods where possible by rail and sea.  Utilizing fuel-saving techniques that allows to be cost-effective and environmentally friendly.
  • 7.
    ◦ Less than1% is air freighted.  The aim is to constantly increase the proportion of goods transported by rail.
  • 8.
     1) Supplychain.  2) Planning concept.  3) Sales planning.  4) Demand planning.  5) Need planning.  6) Supplier capacity planning .
  • 10.
     In orderto realize the new global supply chain planning concept, it has been possible to identify four main enablers for the implementation i.e.:  1) Planning organization  2) Data quality  3)Software support  4)Project and change management
  • 12.
     http://www.ikea.com/ms/en_GB/about_ikea/press_room/distribution. pdf  http://www.3plwire.com/2005/09/30/ikea-logistics/ http://www.thetimes100.co.uk/case-study--swot-analysis- sustainable-business-planning--110-368-1.php  Pibernik, R. and Sucky, E. (2007) “An approach to inter-domain master planning in supply chains”, International Journal of Production Economics, 108, 200-212.  Rudberg, M. (2004) “Linking competitive priorities and manufacturing networks: a manufacturing strategy perspective”, Journal of Manufacturing Technology Management, 6 (1/2), 55-80.  Rudberg, M. and West, M. (2008) “Global operations strategy: Coordinating manufacturing networks”, Omega, 36, 91-106.  Stadtler, H. and Kilger, C. (2005) Supply Chain Management and Advanced Planning – Concepts, Models, Software and Case Studies, 3rd edition, Springer