The document discusses hydraulic systems used in mobile applications. It provides an overview of basic hydraulic systems and their advantages like being lighter weight and developing unlimited force. Hydraulic systems are widely used in mobile equipment like tractors, construction vehicles, and aircraft. The case study section examines the hydraulic system used in tractors for lifting and lowering agricultural implements. It describes the key components like the pump, valves, motor, and cylinder and explains how hydraulic pressure is used to transfer force via Pascal's law.
2. Contents
Introduction
Basic hydraulic system
Advantages of hydraulic system
Application of hydraulic system
Hydraulic system in mobile application
Case study
Working process
Conclusion
3. Introduction
The term ‘hydraulics’ refers to the power produced in
moving liquids.
Hydraulic power in the form of water wheels and other
simple devices has been in use for centuries, but it wasn’t
until the 17th Century that the principles of hydraulics
were formulated into scientific law.
Modern hydraulic systems are defined as;
The use of confined liquids to transmit power, multiply
force or produce motion efficiently.
4. Pascal’s Law
The French mathematician & philosopher,
Blaise Pascal, discovered that liquids cannot be
compressed.
His work on hydraulics led to him publishing
the following law concerning confined fluids;
"a change in the pressure of an enclosed
incompressible fluid is conveyed undiminished to
every part of the fluid and to the surfaces of its
container."
In other words, if a pressure is applied on a
confined fluid, this pressure is transmitted in all
directions with equal force on equal areas.
5. Basic Hydraulic System
A ‘Basic’ hydraulic system provides a mechanical advantage similar to that of a
simple lever.
By using cylinders of different sizes a Multiplication of Forces can be achieved
6. Advantages of Hydraulics
There are many advantages to utilising hydraulic systems within
airframe design.
The system is often lighter in weight than a mechanical system
and have a low installation space requirement – hence ideal for
being buried within the airframe.
Hydraulic systems can develop almost unlimited force or torque
They are generally reliable: They either work or they do not
work!
They are easy to maintain and are considered repair-friendly.
They are smooth and responsive to operator inputs i.e. little or
no delay (or lag).
7. Applications of hydraulic
systems
Industrial: Plastic processing machineries, steel making and primary
metal extraction applications, automated production lines, machine
tool industries, paper industries, loaders, crushes, textile
machineries, R & D equipment and robotic systems etc.
Mobile hydraulics: Tractors, irrigation system, earthmoving
equipment, material handling equipment, commercial vehicles,
tunnel boring equipment, rail equipment, building and construction
machineries and drilling rigs etc.
Automobiles: It is used in the systems like breaks, shock absorbers,
steering system, wind shield, lift and cleaning etc.
Marine applications: It mostly covers ocean going vessels, fishing
boats and navel equipment.
Aerospace equipment: There are equipment and systems used for
rudder control, landing gear, breaks, flight control and transmission
etc. which are used in airplanes, rockets and spaceships.
9. Introduction
A unit responsible for lifting and lowering an agricultural
implement
Function-draft control and weight transfer
Fluid is confined inside pipelines, reservoir and cylinders
Hydraulic pumps transfer the fluid from the reservoir to
the hydraulic system. This transfer raises the energy level of
the fluid by increasing its pressure. The motor provides the
power source for the pump
10. Working principle
The working principle of hydraulic system is based on
pascal's law. This law states that the pressure applied to
an enclosed fluid is transmitted equally in all directions.
Small force acting on small area can produce higher
force on a surface of larger area.
11. Why hydraulic system
Simpler than mechanical linkage systems
System is flexible enough
Power can be engaged or disengaged using a simpler valve
Input heavy forces can be controlled easily
A good range of speed operation is possible
Is safer than mechanical system
12. Parts of hydraulic system
Reservoir
Pump
Valves
Fluid
Motor
Hose
Filter
Cylinder
Accumulator
14. Reservoir Pump
It contains sufficient oil to move
the piston for lifting the load
It forces the fluid from the reservoir to
the cylinder
There are several types of hydraulic
pump, such as gear pump, plunger
pump, vane pump, and screw pump.
Gear pump is widely used in tractors.
Gear pump can flow a bigger amount
of oil, compared to plunger pump. The
oil pressure in the pump varies
from 150 to 200 kg/cm2.Schema
15. Relief valve Control valves
Relief valves are used in hydraulic
systems to limit the system pressure
to a specific set level. If this set level
is reached, the pressure relief valve
responds and feeds the excess flow
from the system back to the tank
Control valve is a type of valve,
which controls the movement of
hydraulic oil to have desired
direction, magnitude and speed of
lifting. This helps to determine
speed of movement for the
actuators.
16. Hydraulic motor Hydraulic Hose
A hydraulic motor converts
hydraulic energy into mechanical
energy: a rotating shaft. It uses
hydraulic pressure and flow to
generate torque and rotation.
Hydraulic hose is specifically
designed to convey hydraulic fluid to
or among hydraulic components,
valves, actuators, and tools. It is
typically flexible, often reinforced
and usually constructed with several
layers of reinforcement since
hydraulic systems frequently operate
at high or very high pressures.
17. Hydraulic filter Hydraulic accumulator
Hydraulic filters are used to
protect your hydraulic system
components from damage due to
contamination of oils caused by
particles
A hydraulic accumulator stores
fluid under pressure
Accumulators can take a specific
amount of fluid under pressure
and store it. The fluid is then
released when it´s required to
perform a specific task in the
hydraulic system
18. Working of Hydraulic system
A simple hydraulic system consists of a pump which pumps
oil to a hydraulic ran. This pump may be driven from
tractors transmission system or it may be mounted on its
engine. This system consists of a cylinder with a close
filling piston like an engine cylinder. As the oil is pumped
in to the closed end of the cylinder, the piston is forced
along with it. The movement of the piston is transmitted to
the lower links by means of a cross shaft and lift rods. A
control valve controls the flow of oil and direction it back
to the reservoir. It allows the oil in the cylinder to flow out
again when the links are to be lowered. It also traps the oil
in the cylinder when the links are to be held at any height.