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Hydraulic Circuit Design and Analysis
DR: Samir elshamy
DR : Samir elshamy1
DR : Samir elshamy2
Pump-Unloading Circuit
we see a circuit using an unloading valve to unload
a pump.
The unloading valve opens when the cylinder
reaches the end of its extension stroke because the
check valve keeps high-pressure oil in the pilot line
of the unloading valve.
When the DCV is shifted to retract the cylinder, the
motion of the piston reduces the pressure in the
pilot line of the unloading valve. This resets the
unloading valve until the cylinder is fully retracted,
at which point the unloading valve unloads the
pump. Thus, the unloading valve unloads the pump
at the ends of the extending and retraction strokes
as well as in the spring-centered position of the
DCV.
DR : Samir elshamy3
Double Pump Hydraulic system ( Hi – Lo circuit )
shows a circuit that uses two pumps, one
high-pressure, low-flow pump and the other
low-pressure, high-flow pump. One can find
application in a punch press in which the
hydraulic ram must extend rapidly over a large
distance with very low pressure but high flow
requirements. However, during the short
motion portion when the punching operation
occurs, the pressure requirements are high
due to the punching load. Since the cylinder
travel is small during the punching operation,
the flow-rate requirements are also low.
DR : Samir elshamy4
DR : Samir elshamy5
DR : Samir elshamy6

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Hydraulic Circuit Design and Analysis , dr.samir elshamy

  • 1. Hydraulic Circuit Design and Analysis DR: Samir elshamy DR : Samir elshamy1
  • 2. DR : Samir elshamy2 Pump-Unloading Circuit we see a circuit using an unloading valve to unload a pump. The unloading valve opens when the cylinder reaches the end of its extension stroke because the check valve keeps high-pressure oil in the pilot line of the unloading valve. When the DCV is shifted to retract the cylinder, the motion of the piston reduces the pressure in the pilot line of the unloading valve. This resets the unloading valve until the cylinder is fully retracted, at which point the unloading valve unloads the pump. Thus, the unloading valve unloads the pump at the ends of the extending and retraction strokes as well as in the spring-centered position of the DCV.
  • 3. DR : Samir elshamy3 Double Pump Hydraulic system ( Hi – Lo circuit ) shows a circuit that uses two pumps, one high-pressure, low-flow pump and the other low-pressure, high-flow pump. One can find application in a punch press in which the hydraulic ram must extend rapidly over a large distance with very low pressure but high flow requirements. However, during the short motion portion when the punching operation occurs, the pressure requirements are high due to the punching load. Since the cylinder travel is small during the punching operation, the flow-rate requirements are also low.
  • 4. DR : Samir elshamy4
  • 5. DR : Samir elshamy5
  • 6. DR : Samir elshamy6