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Hans Aksel Haugen
The crucial role of ships in
establishing a Nordic CCS
infrastructure
Department manager, Tel-Tek, Norway
22 April 2015
UKCCSRC Spring Biannual Meeting 2015 at
Cranfield University
2 17/04/2015
Powder technology Energy CCS* Smart Manufacturing
 Transport
 Storage
 Handling
 Separation
 Characterization
 CO2 capture
combined with
bioenergy
 Biogas
 Combustion and
environment
 Modelling and flow
 Energy effective
processes
 Calculation of cost-
optimal energy
utilization
 Post-combustion
capture technology
 CO2 transport and
infrastructure
 Degradation of
amines
 Early phase cost
estimation
 Solutions for
energy-producing
and energy-
intensive industry
 CO2-lab
* Carbon capture and storage
 Multivariate
- analysis/diagnostics
- modelling
- simulation
- optimization
 Understanding/
hypothesis
 Verification
 Implementation
Effective processes for a climate friendly future
Existing CO2 ship
M/T Yara Gas III alongside the quay near Yara’s ammonia plant in Porsgrunn,
Capacity: 1200 t of liquefied CO2 in 2 tanks of 600 tons capacity each
Ship type: Converted container vessel
Photo: Larvik Shipping 3
Food grade CO2 transport
Ship based CCS chain
CO2
source
CO2
source
LiquefactionLiquefaction
Intermediate
storage
Intermediate
storage
LoadingLoading
Pre
treatment /
Unloading
Pre
treatment /
Unloading
Injection for
EOR
Injection for
EOR
Onshore
Hub
Onshore
Hub
4
Ship based CO2 transportation
alternatives
• Ships carrying liquiefied CO2
– Industrial experience exists
• Barges
• Ships carrying compressed CO2
– Cylinders or Coiled-up pipeline
– No existing practical experience
5
Ship transport of CO2 (1)
• Ships or barges carrying
– liquefied CO2
– compressed CO2
6
Liquefied
Compressed
Commercial
Ship transport of CO2 (2)
• Commercial maritime transport of CO2
– Ongoing for years
– Small quantities
– CO2 is used for food and beverages,
cleaning, fire extinguishers etc.
– Transport conditions are;
15 – 18 bar, -22 to -28ºC (liquefied)
7
Ship size and installations on land
• Optimal size of ship vary with transporting
distance and CO2 volume
– 10000 – 50000 tons of cargo?
• CO2 to be liquiefied (7 barg, -50˚C, <50
ppm H2O)
• Need of intermediate storage tanks,
capacity about +50% of ship
• Need of loading facilities
8
Onshore hub, pipeline to subsea
installation
9
10
Offshore unloading to buoy, platform
11
Offshore unloading to subsea
installation
Ship transport of CO2 (3)
• Large scale CO2 transport for storage in saline
aquifers and for EOR
– Larger quantities than current volumes
– Effective transport will have to take place
close to the triple point of CO2;
7 – 8 bar and -50ºC, < 50 ppm water
– Pressure increase 0.1 to 0.2 bar/day due to
thermal leakage
– Capacity of available ships is currently
between 10 000 and 40 000 t
– Optimal ship size depend on volumes and
distance
– Not proven at this scale
12
Safety – ship transport of CO2
13
Hazard LNG LPG /LNH3 Liquefied CO2
Toxic No No No
Carcinogenic No No No
Asphyxiant Yes (in confined
spaces)
Yes (in confined
spaces)
Yes (in confined
spaces)
Others Low temperature (-160
Deg C)
Moderately low
temperature (-
50Deg C)
Moderately low
temperature (-50Deg C)
Flammability Limits in
Air (%) 5-15 2-10
Non-flammable
Storage Pressure Atmospheric Often pressurised Pressurised
Behaviour if spilt Evaporates forming a
visible ‘cloud’ that
disperses readily and is
non-explosive, unless
contained
Evaporates
forming an
explosive vapour
cloud
Solidifies to ‘dry ice’ (if
no sufficient heat
around) and then
sublimates as
surrounding
temperature increases
The UK P&I Club, 2005
Ship based CCS chain
CO2
source
CO2
source
LiquefactionLiquefaction
Intermediate
storage
Intermediate
storage
LoadingLoading
Pre
treatment /
Unloading
Pre
treatment /
Unloading
Injection for
EOR
Injection for
EOR
Onshore
Hub
Onshore
Hub
14
EOR vs. aquifer storage
• EOR
– Limited injection period
– CO2 injection rate is gradually reduced
• Produced CO2 is re-injected
• Offset options must likely be in place
– Needs reliable supply of CO2
– Considered to be a stepping stone for
implementation of CO2 storage in saline
aquifers
15
CO2 sources and possible storage
sites in the Nordic region
Green: Fossil sources, Red: biogenic sources,
Yellow: Possible storage sites
From: Kjärstad & al. 2014. NORDICCS
project, pres. at GHGT 12
Data coverage in the North Sea
and Skagerrak/Kattegat
From Faleide & al. 2011
Red lines: Seismic
datasets
Blue dots: Location
of wells
Depth contour map of top Gassum
formation and examined storage
models
18 17.04.2015
From Bergmo & al. (2012)
Refineries + power plants
+ waste incineration
Gøteborg:
2,2 mill t
Large CO2 point sources in the Skagerrak
/ Kattegat region
Industrien i
Grenland:
2,2 mill t.
Raffineri
Lysekil:
1,9 mill t
Borealis i Stenungsund:
0,6 mill t
To raffineri + kraftverk
og avfallsforbrennings-
anlegg i Gøteborg:
2,2 mill t
Kraftverk og
sementfabrikk
i Ålborg:
5,4 mill t
Industry in
Grenland area:
2,2 mill t.
Refinery
Lysekil:
1,9 mill t
Petrochemical plants
Stenungsund:
0,6 mill t
Power plant and
cement plant
Ålborg:
5,4 mill t
Ca 100 km
Total emissions from large point sources: Approx 13 mill tonnes CO2/year
Combination of ships and pipelines: An
example from the Skagerrak area
© map: Mareano 20
Transport cost estimation for this
case: Assumptions
• 14 Mtonne CO2 annually
• 100% utilization (not realistic from day 1)
• 8% rate of return
• Project lifetime 25 years, 1 year construction and 24
years of operation
• Mode of transportation:
– Ship, liquefaction plant, (onshore pipeline)
intermediate storage, conditioning for permanent
storage
– Pipeline, compression
• The estimation method used gives an accuracy of ±
30% (factor estimation)
21 17.04.2015
Transport
Transport costs
23 17.04.2015
0
5
10
15
20
25
Pipeline Ship Combination To Mongstad
Cost(€/tonneCO2)
Transport cost
Opex
Capex
From: Mathisen & al., 2012
Relative transport cost vs capacity
17.04.2015
0
5
10
15
20
25
30
0 5000 10000 15000 20000
€/tonneCO2
Capacity (ktonne CO2)
Cost associated with transporting 300 - 20000 kt of CO2
over 5, 600 and 1200 km
Pipeline, 5 km
Ship, 5 km
Pipeline, 600 km
Ship, 600 km
Pipeline, 1200 km
Ship, 1200 km
Transport cost – ramp up
• Unless building strict one-to-one pipelines, 100%
capacity utilization from day 1 is very unlikely
• Alternative solutions:
– Replace pipelines concurrently with increasing
CO2 volumes
– Parallell pipelines
– One oversized pipeline from day 1
• Challenges:
Reasonable knowledge of future CO2-volumes
Who to pay for redundant capacity until full volume
– Ships
25
Transport cost generic comparison (1)
26
0
10
20
30
40
50
60
70
80
90
100
0 200 400 600 800 1000 1200 1400
€/tonneCO2
Length [km]
Cost variation with lenght and capacity
Pipeline, 300 kt Ship, 300 kt Pipeline, 600 kt Ship, 600 kt
Pipeline, 5000 kt Ship, 5000 kt Pipeline, 15000 kt Ship, 15000 kt
Transport cost generic comparison (2)
• Sensitivities
– Which parameters have the biggest influence on
transport cost?
– Assumption: 5 Mt CO2 to be transported 500 km
27
-2 -1 0 1 2 3
Capex
Opex
Years
Rate
Length
Amount
Change €/t CO2
Pipeline, 9.8 €/t CO2
-50%
+50%
-5 -4 -3 -2 -1 0 1 2 3 4 5
Capex
Opex
Years
Rate
Length
Amount
Change €/t CO2
Ship, 9 €/t CO2
-50%
+50%
CO2-transportation, ships vs. pipelines
Pipelines Ships
+ - + -
Low Opex High Capex Low Capex High Opex
Onshore needs:
Compression
Relatively low
flexibility
Large flexibility
(volume and route)
Onshore need for
intermediate
storage and
liquefaction plants
Can be built both
onshore and
offshore
Low potential for
re-use
Re-use potential
Large sunk cost Lower sunk cost
Short delivery time
(2 years ?)
28
Cost impact of the main elements of
the CCS chain
Part of CCS chain Eur/tonne Significant cost
parameter
Capture 50-60 Energy cost
Transport-
ship/pipeline
12 Liquefaction plant, storage
and volume
Transport-pipeline 14 Volume, utillity
Storage 9 Number of injection wells
Maturity assessment – chain
Element Maturity
Liquefaction Proven for other pressure/temperature
Storage tanks-steel Proven
Loading equipment:
Loading arms, flexible hoses etc.
Proven for CO2
Refrigerated CO2 ship transport
Proven for LPG and ethylene down to - 104 ˚C CO2
ship (-50 ˚C, 8 bar only in studies)
Ship transport of compressed CO2 A few literature studies
Utilizing the cold Very few literature studies
Unloading arm – to storage tank or ship Proven for other pressure/temperature
Unloading buoy- to injection Proven for oil/ NG
Heating before injection Literature studies
CO2-EOR
Literature studies on offshore, proven for onshore
oilfields
30
Conclusions
• To transport CO2 by ship introduces flexibility into
the CCS chain
• As a start-up method ships are advantageous as
compared to pipelines
• Cost of ship transport does not vary much with
volume and distance, but..
– Pipelines are more economical for larger
volumes over shorter distances
• There is industrial experience with ship transport
and handling of CO2
• FPSOs seem to be an interesting option for
offshore unloading in combination with ships,
however, not without challenges
31
Why are ships crucial in establishing a
Nordic CO2 infrastructure?
• Flexible source-to-storage solutions
– Including combination with pipelines
• Avoiding long pipelines from Baltic and
westwards
• Economy
– Avoiding large up-front capex
– Can also be combined with CO2-EOR
– Smooth transition towards larger pipeline
infrastructure
– Ships may be re-built and re-used
• Faster road to implementation of CCS
32
33 17.04.2015
Probably not a future CO2 tanker
Thank you for your attention
Ship transport challenges
• There are proposed solutions for all elements in
the chain
– However, some of these are unproven
• Offshore discharge conditions
– Conditioning of the CO2 onboard ship, injection
temperature and pressure
– Flow rate capacity of the injection well and
reservoir
• Periodic flow of CO2 into the reservoir
• High operational cost
• Questions regarding the purity of CO2
– Different quality requirements for transport,
storage and for EOR?
34
Element Maturity Status Development potential
Liquefaction
Proven for other
pressure/temp
Performed by the food industry with
different pressure and temp and LNG
without the same conditions.
Requires lot of energy, Unknown regarding
impurities, need optimization
Storage tanks-steel Proven
Yara and other have large CO2 tankers on
shore.
LNG without pressure, LPG with pressure
Cost and material, inslulation – boil off
Storage tanks – new materials Some literature Storage in rocks, carbonfibre etc
Unknown costs, depends on environmental
if it is possible
Storage tanks- mobile tanks studies Barges
Loading equipment
Loading arms, flexible hoses etc
Proven
In daily use
Material, pressure?
Cryogenic CO2 ship transport
Proven for higher
pressure/temp
(ethylene ship)
CO2 ship (-50C, 6 bar
Done by Yara today (til -25, 18 bar) small
ships
LNG(low temp) and LPG transported on
large ships
Boil-off, utilizing the cold
Dedicated ship- compressed CO2 Few studies Not planned for CO2
Combined ship - cold Studies In combination with LNG
Cleaning of the ship
utilizing the cold
Loading/un loading arm – to storage
tank or ship
Proven In daily use
Unloading buoy- to injection Proven for oil/ NG In daily use, but not for CO2.
Periodic injection
The pressure / temperature, costs, extreme
weather
Heating before injection Not executed Heat exchangers on land or ship? Icing, space
EOR studies Proven onshore in US with compressed CO2 Costs, corrosion
Elements

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Hans Aksel Haugen (Tel-Tek) - The Crucial Role of Ships in Establishing a Nordic CCS Infrastructure - UKCCSRC Cranfield Biannual 21-22 April 2015

  • 1. Hans Aksel Haugen The crucial role of ships in establishing a Nordic CCS infrastructure Department manager, Tel-Tek, Norway 22 April 2015 UKCCSRC Spring Biannual Meeting 2015 at Cranfield University
  • 2. 2 17/04/2015 Powder technology Energy CCS* Smart Manufacturing  Transport  Storage  Handling  Separation  Characterization  CO2 capture combined with bioenergy  Biogas  Combustion and environment  Modelling and flow  Energy effective processes  Calculation of cost- optimal energy utilization  Post-combustion capture technology  CO2 transport and infrastructure  Degradation of amines  Early phase cost estimation  Solutions for energy-producing and energy- intensive industry  CO2-lab * Carbon capture and storage  Multivariate - analysis/diagnostics - modelling - simulation - optimization  Understanding/ hypothesis  Verification  Implementation Effective processes for a climate friendly future
  • 3. Existing CO2 ship M/T Yara Gas III alongside the quay near Yara’s ammonia plant in Porsgrunn, Capacity: 1200 t of liquefied CO2 in 2 tanks of 600 tons capacity each Ship type: Converted container vessel Photo: Larvik Shipping 3 Food grade CO2 transport
  • 4. Ship based CCS chain CO2 source CO2 source LiquefactionLiquefaction Intermediate storage Intermediate storage LoadingLoading Pre treatment / Unloading Pre treatment / Unloading Injection for EOR Injection for EOR Onshore Hub Onshore Hub 4
  • 5. Ship based CO2 transportation alternatives • Ships carrying liquiefied CO2 – Industrial experience exists • Barges • Ships carrying compressed CO2 – Cylinders or Coiled-up pipeline – No existing practical experience 5
  • 6. Ship transport of CO2 (1) • Ships or barges carrying – liquefied CO2 – compressed CO2 6 Liquefied Compressed Commercial
  • 7. Ship transport of CO2 (2) • Commercial maritime transport of CO2 – Ongoing for years – Small quantities – CO2 is used for food and beverages, cleaning, fire extinguishers etc. – Transport conditions are; 15 – 18 bar, -22 to -28ºC (liquefied) 7
  • 8. Ship size and installations on land • Optimal size of ship vary with transporting distance and CO2 volume – 10000 – 50000 tons of cargo? • CO2 to be liquiefied (7 barg, -50˚C, <50 ppm H2O) • Need of intermediate storage tanks, capacity about +50% of ship • Need of loading facilities 8
  • 9. Onshore hub, pipeline to subsea installation 9
  • 10. 10 Offshore unloading to buoy, platform
  • 11. 11 Offshore unloading to subsea installation
  • 12. Ship transport of CO2 (3) • Large scale CO2 transport for storage in saline aquifers and for EOR – Larger quantities than current volumes – Effective transport will have to take place close to the triple point of CO2; 7 – 8 bar and -50ºC, < 50 ppm water – Pressure increase 0.1 to 0.2 bar/day due to thermal leakage – Capacity of available ships is currently between 10 000 and 40 000 t – Optimal ship size depend on volumes and distance – Not proven at this scale 12
  • 13. Safety – ship transport of CO2 13 Hazard LNG LPG /LNH3 Liquefied CO2 Toxic No No No Carcinogenic No No No Asphyxiant Yes (in confined spaces) Yes (in confined spaces) Yes (in confined spaces) Others Low temperature (-160 Deg C) Moderately low temperature (- 50Deg C) Moderately low temperature (-50Deg C) Flammability Limits in Air (%) 5-15 2-10 Non-flammable Storage Pressure Atmospheric Often pressurised Pressurised Behaviour if spilt Evaporates forming a visible ‘cloud’ that disperses readily and is non-explosive, unless contained Evaporates forming an explosive vapour cloud Solidifies to ‘dry ice’ (if no sufficient heat around) and then sublimates as surrounding temperature increases The UK P&I Club, 2005
  • 14. Ship based CCS chain CO2 source CO2 source LiquefactionLiquefaction Intermediate storage Intermediate storage LoadingLoading Pre treatment / Unloading Pre treatment / Unloading Injection for EOR Injection for EOR Onshore Hub Onshore Hub 14
  • 15. EOR vs. aquifer storage • EOR – Limited injection period – CO2 injection rate is gradually reduced • Produced CO2 is re-injected • Offset options must likely be in place – Needs reliable supply of CO2 – Considered to be a stepping stone for implementation of CO2 storage in saline aquifers 15
  • 16. CO2 sources and possible storage sites in the Nordic region Green: Fossil sources, Red: biogenic sources, Yellow: Possible storage sites From: Kjärstad & al. 2014. NORDICCS project, pres. at GHGT 12
  • 17. Data coverage in the North Sea and Skagerrak/Kattegat From Faleide & al. 2011 Red lines: Seismic datasets Blue dots: Location of wells
  • 18. Depth contour map of top Gassum formation and examined storage models 18 17.04.2015 From Bergmo & al. (2012)
  • 19. Refineries + power plants + waste incineration Gøteborg: 2,2 mill t Large CO2 point sources in the Skagerrak / Kattegat region Industrien i Grenland: 2,2 mill t. Raffineri Lysekil: 1,9 mill t Borealis i Stenungsund: 0,6 mill t To raffineri + kraftverk og avfallsforbrennings- anlegg i Gøteborg: 2,2 mill t Kraftverk og sementfabrikk i Ålborg: 5,4 mill t Industry in Grenland area: 2,2 mill t. Refinery Lysekil: 1,9 mill t Petrochemical plants Stenungsund: 0,6 mill t Power plant and cement plant Ålborg: 5,4 mill t Ca 100 km Total emissions from large point sources: Approx 13 mill tonnes CO2/year
  • 20. Combination of ships and pipelines: An example from the Skagerrak area © map: Mareano 20
  • 21. Transport cost estimation for this case: Assumptions • 14 Mtonne CO2 annually • 100% utilization (not realistic from day 1) • 8% rate of return • Project lifetime 25 years, 1 year construction and 24 years of operation • Mode of transportation: – Ship, liquefaction plant, (onshore pipeline) intermediate storage, conditioning for permanent storage – Pipeline, compression • The estimation method used gives an accuracy of ± 30% (factor estimation) 21 17.04.2015
  • 23. Transport costs 23 17.04.2015 0 5 10 15 20 25 Pipeline Ship Combination To Mongstad Cost(€/tonneCO2) Transport cost Opex Capex From: Mathisen & al., 2012
  • 24. Relative transport cost vs capacity 17.04.2015 0 5 10 15 20 25 30 0 5000 10000 15000 20000 €/tonneCO2 Capacity (ktonne CO2) Cost associated with transporting 300 - 20000 kt of CO2 over 5, 600 and 1200 km Pipeline, 5 km Ship, 5 km Pipeline, 600 km Ship, 600 km Pipeline, 1200 km Ship, 1200 km
  • 25. Transport cost – ramp up • Unless building strict one-to-one pipelines, 100% capacity utilization from day 1 is very unlikely • Alternative solutions: – Replace pipelines concurrently with increasing CO2 volumes – Parallell pipelines – One oversized pipeline from day 1 • Challenges: Reasonable knowledge of future CO2-volumes Who to pay for redundant capacity until full volume – Ships 25
  • 26. Transport cost generic comparison (1) 26 0 10 20 30 40 50 60 70 80 90 100 0 200 400 600 800 1000 1200 1400 €/tonneCO2 Length [km] Cost variation with lenght and capacity Pipeline, 300 kt Ship, 300 kt Pipeline, 600 kt Ship, 600 kt Pipeline, 5000 kt Ship, 5000 kt Pipeline, 15000 kt Ship, 15000 kt
  • 27. Transport cost generic comparison (2) • Sensitivities – Which parameters have the biggest influence on transport cost? – Assumption: 5 Mt CO2 to be transported 500 km 27 -2 -1 0 1 2 3 Capex Opex Years Rate Length Amount Change €/t CO2 Pipeline, 9.8 €/t CO2 -50% +50% -5 -4 -3 -2 -1 0 1 2 3 4 5 Capex Opex Years Rate Length Amount Change €/t CO2 Ship, 9 €/t CO2 -50% +50%
  • 28. CO2-transportation, ships vs. pipelines Pipelines Ships + - + - Low Opex High Capex Low Capex High Opex Onshore needs: Compression Relatively low flexibility Large flexibility (volume and route) Onshore need for intermediate storage and liquefaction plants Can be built both onshore and offshore Low potential for re-use Re-use potential Large sunk cost Lower sunk cost Short delivery time (2 years ?) 28
  • 29. Cost impact of the main elements of the CCS chain Part of CCS chain Eur/tonne Significant cost parameter Capture 50-60 Energy cost Transport- ship/pipeline 12 Liquefaction plant, storage and volume Transport-pipeline 14 Volume, utillity Storage 9 Number of injection wells
  • 30. Maturity assessment – chain Element Maturity Liquefaction Proven for other pressure/temperature Storage tanks-steel Proven Loading equipment: Loading arms, flexible hoses etc. Proven for CO2 Refrigerated CO2 ship transport Proven for LPG and ethylene down to - 104 ˚C CO2 ship (-50 ˚C, 8 bar only in studies) Ship transport of compressed CO2 A few literature studies Utilizing the cold Very few literature studies Unloading arm – to storage tank or ship Proven for other pressure/temperature Unloading buoy- to injection Proven for oil/ NG Heating before injection Literature studies CO2-EOR Literature studies on offshore, proven for onshore oilfields 30
  • 31. Conclusions • To transport CO2 by ship introduces flexibility into the CCS chain • As a start-up method ships are advantageous as compared to pipelines • Cost of ship transport does not vary much with volume and distance, but.. – Pipelines are more economical for larger volumes over shorter distances • There is industrial experience with ship transport and handling of CO2 • FPSOs seem to be an interesting option for offshore unloading in combination with ships, however, not without challenges 31
  • 32. Why are ships crucial in establishing a Nordic CO2 infrastructure? • Flexible source-to-storage solutions – Including combination with pipelines • Avoiding long pipelines from Baltic and westwards • Economy – Avoiding large up-front capex – Can also be combined with CO2-EOR – Smooth transition towards larger pipeline infrastructure – Ships may be re-built and re-used • Faster road to implementation of CCS 32
  • 33. 33 17.04.2015 Probably not a future CO2 tanker Thank you for your attention
  • 34. Ship transport challenges • There are proposed solutions for all elements in the chain – However, some of these are unproven • Offshore discharge conditions – Conditioning of the CO2 onboard ship, injection temperature and pressure – Flow rate capacity of the injection well and reservoir • Periodic flow of CO2 into the reservoir • High operational cost • Questions regarding the purity of CO2 – Different quality requirements for transport, storage and for EOR? 34
  • 35. Element Maturity Status Development potential Liquefaction Proven for other pressure/temp Performed by the food industry with different pressure and temp and LNG without the same conditions. Requires lot of energy, Unknown regarding impurities, need optimization Storage tanks-steel Proven Yara and other have large CO2 tankers on shore. LNG without pressure, LPG with pressure Cost and material, inslulation – boil off Storage tanks – new materials Some literature Storage in rocks, carbonfibre etc Unknown costs, depends on environmental if it is possible Storage tanks- mobile tanks studies Barges Loading equipment Loading arms, flexible hoses etc Proven In daily use Material, pressure? Cryogenic CO2 ship transport Proven for higher pressure/temp (ethylene ship) CO2 ship (-50C, 6 bar Done by Yara today (til -25, 18 bar) small ships LNG(low temp) and LPG transported on large ships Boil-off, utilizing the cold Dedicated ship- compressed CO2 Few studies Not planned for CO2 Combined ship - cold Studies In combination with LNG Cleaning of the ship utilizing the cold Loading/un loading arm – to storage tank or ship Proven In daily use Unloading buoy- to injection Proven for oil/ NG In daily use, but not for CO2. Periodic injection The pressure / temperature, costs, extreme weather Heating before injection Not executed Heat exchangers on land or ship? Icing, space EOR studies Proven onshore in US with compressed CO2 Costs, corrosion Elements