Glass cleaning Activity (Industrial)

1. DOC : POSITIONAL WORK INSTRUCTION
DIV. : FP
DEPTT : LD-2
SEC : SLAB CASTER
TITLE : Safe work instruction for Glass
cleaning/changing
DOC No. : LD-2/PCL-SC/021/033
REV. NO : 01
REV DATE :20.10.2022
SHEET : Page 1 of 3
MODULE NO.
Prepared by : Approved by :
Name: M.D.Pandey
Designation: Manager Slab Caster
Name: A.K.Trivedi
Designation : Head Slab Casting
QUALITY SYSTEM DOCUMENT FOR INTERNAL USE ONLY TATA STEEL
1.0 Purpose : The purpose of this document is to detail the steps involved in Flume and Machine cleaning.
2.0 Scope : This is applicable to casting crew at CP#12 including Foreman and Assistant Foreman of slab
caster and Contractor involved in Glass Changing/Cleaning Job
3.0 Reference : LD-2/PCL-SC/021/033
4.0 Definitions : None
5.0 Annexures : Annexure1: Procedure for Glass/Cleaning or Changing
6.0 Distribution : HEAD (SC)

2. DOC : POSITIONAL WORK INSTRUCTION
DIV. : FP
DEPTT : LD-2
SEC : SLAB CASTER
TITLE : Safe work instruction for Glass
cleaning/changing
DOC No. : LD-2/PCL-SC/021/033
REV. NO : 01
REV DATE :20.10.2022
SHEET : Page 2 of 3
MODULE NO.
Prepared by : Approved by :
Name: M.D.Pandey
Designation: Manager Slab Caster
Name: A.K.Trivedi
Designation : Head Slab Casting
QUALITY SYSTEM DOCUMENT FOR INTERNAL USE ONLY TATA STEEL
Annexure 1: Procedure for CP12 glass cleaning / changing .
Ste
p
No
Activity (What) Associated
Requirements/Haza
rds/Impact
Responsibility
(Who)
Process/Tools/PPE’s
(How)
Remarks/Referenc
es
1
Take clearance from
CP1 Just after coming to
duty and before starting
Job in particular m/c
also.
Safety: Nil
Env: Nil
Quality: Nil
Work permit is
raised by caster
operation it is given
to Contractor
supervisor and is
issued by Shift
Foremen.
In Form No. #
EHMSMSM/WORK/446/40
07
And also take clearance by
writing in maintenance
register of respective
machine before starting the
job.
Written work permit
is necessary for
safe working.
2
Inform CP12 operator in
writing .and take their
counter signature in
register
Safety: Nil.
Env: Nil
Quality: Nil
Contractor
supervisor
A register kept for this in
CP#12.
As CP12 Sr
Operator is in
charge
of that Area ,
3
Not allow other agency
to work
Below CP12. And inside
CP12 room also.
Safety: Hand Injury
with glass
Env: Nil
Quality: Nil
CP-12 operator
By proper barricading with
red Tape.
It is necessary to
avoid any accident
as Glass is a fragile
Material.
4
Take out the glass from
inside the CP!2 room for
cleaning and place a ply
board there till the
cleaned / new glass is
Safety: Injury ,
person may fall
Env: Nil
Quality: Nil
CP-12 operator
And contractor
Supervisor.
By using proper Tool
manually.
Use magnetic glass cleaner
to clean the outer & inner
side of the glass
Proper barricading
to restrict person
movement
Use of Hand Gloves
and proper
PPE’s are must.

3. DOC : POSITIONAL WORK INSTRUCTION
DIV. : FP
DEPTT : LD-2
SEC : SLAB CASTER
TITLE : Safe work instruction for Glass
cleaning/changing
DOC No. : LD-2/PCL-SC/021/033
REV. NO : 01
REV DATE :20.10.2022
SHEET : Page 3 of 3
MODULE NO.
Prepared by : Approved by :
Name: M.D.Pandey
Designation: Manager Slab Caster
Name: A.K.Trivedi
Designation : Head Slab Casting
QUALITY SYSTEM DOCUMENT FOR INTERNAL USE ONLY TATA STEEL
not placed there in
position.
Ste
p
No
Activity (What) Associated
Requirements/Haza
rds/Impact
Responsibility
(Who)
Process/Tools/PPE’s
(How)
Remarks/Referenc
es
5
After completion of
Job again working
agency will returned
work permit and this will
be received by owner
agency/issuing authority.
Safety: Nil.
Env: Nil
Quality: Nil
Contractor
Supervisor & CP-12
operator
In Form No. #
EHMSMSM/WORK/446/40
07
And also give clearance by
writing in maintenance
register of respective
machine about completion
of job.
To allow other
agency to work in
that area.
 NOTE: Job must be supervised throughout the period.
 All relevant Safety appliances must be used during work