This document provides a summary of inspection and test plans for the procurement of control valve packages for the Senipah-Balikpapan gas pipeline project. It outlines 7 key items that will be inspected including: 1) quality control of materials, 2) valve assembly, 3) actuator assembly, 4) surface treatment, 5) final assembly, 6) topworks testing, and 7) post-manufacturing tasks like preservation and packaging. Tests include chemical analysis, pressure testing, functional testing, and more to ensure all valves and components meet design and quality standards.

1. PROCEDURE
NO. KONTRAK :
00200.PO/SNBP/PGAS/V
III/2022
NOMOR DOKUMEN:
SNBP-CV-CPM-PRO-QC-ITP-001
4 Halaman
PENGADAAN CONTROL VALVE PACKAGE
SENIPAH – BALIKPAPAN
INSPECTION AND TEST PLAN
D 09 Jan 23 Re-Issued For Approval PRB WIN VIC
ASW
EFC
C 01 Dec 22 Re-Issued For Approval PRB WIN VIC
ASW
EFC
B 18 Oct 22 Issued For Approval PRB WIN VIC
ASW
EFC
A 14 Sep 22 Issued For Review PRB WIN VIC ASW EFC
REV TANGGAL DESKRIPSI
DISIAPKAN DIPERIKSA DISETUJUI DISETUJUI
PT. CONTROMATIC PRIMA MANDIRI PT PGAS SOLUTION

2. JASA PERANCANGAN,
PENGADAAN DAN KONSTRUKSI
(EPC)
PEMBANGUNAN PIPA GAS
SENIPAH - BALIKPAPAN
Document Number:
SNBP-CV-CPM-PRO-QC-ITP-001
Rev. D INSPECTION AND TEST PLAN
09/01/2023
Hal. 1 dari 4
TABEL REVISI
HAL
REVISI
HAL
REVISI
HAL
REVISI
A B C D 0 1 2 A B C D 0 1 2 A B C D 0 1 2
1 X X X X
2 X X X X
3 X X X X
4 X X X X

3. JASA PERANCANGAN,
PENGADAAN DAN KONSTRUKSI
(EPC)
PEMBANGUNAN PIPA GAS
SENIPAH - BALIKPAPAN
Document Number:
SNBP-CV-CPM-PRO-QC-ITP-001
Rev. D INSPECTION AND TEST PLAN
09/01/2023
Hal. 2 dari 4
CATATAN PERUBAHAN DOKUMEN
No.
Alasan
Perubahan
Item yang
diubah
Tgl.
Perubahan
Revisi
Ke
Diubah
Oleh
Diketahui
Oleh
1
Apakah hydro akan dilakukan
setelah Actuator di
Assembly.Actuator di Assembly?
Iya,
- 18 Oct 22 B PRB WIN
2
Only FAT/ Function Test?
FAT Factory will apply to all test
as mentioned in 6.2.
(we recommended 10% of total
item orrepresent of each model
and size)
- 18 Oct 22 B PRB WIN
3
FAT/Function 100%
Hydrotest dan Leak Test pada point
6.2 dihapus karena sudah
dilakukan di hydrotest Valve
Ok
- 09 Jan 23 C PRB WIN
4
Ok
Ok
- 09 Jan 23 C PRB WIN

4. JASA PERANCANGAN,
PENGADAAN DAN KONSTRUKSI
(EPC)
PEMBANGUNAN PIPA GAS
SENIPAH - BALIKPAPAN
Document Number:
SNBP-CV-CPM-PRO-QC-ITP-001
Rev. D INSPECTION AND TEST PLAN
09/01/2023
Hal. 3 dari 4
TABLE OF CONTENTS
COVER ...........................................................................................................................................
1. TABEL REVISI.............................................................................................................................. 1
2. CATATAN PERUBAHAN.............................................................................................................. 2
3. DAFTAR ISI .................................................................................................................................. 3
4. LAMPIRAN ................................................................................................................................... 4
- LAMPIRAN : INSPECTION AND TEST PLAN .......................................................................... 4

5. JASA PERANCANGAN,
PENGADAAN DAN KONSTRUKSI
(EPC)
PEMBANGUNAN PIPA GAS
SENIPAH - BALIKPAPAN
Document Number:
SNBP-CV-CPM-PRO-QC-ITP-001
Rev. D INSPECTION AND TEST PLAN
09/01/2023
Hal. 4 dari 4
Lampiran
INSPECTION AND TEST PLAN

6. Quality Plan
1 / 3
INSPECTION AND TEST PLAN
Printed copies are considered uncontrolled unless otherwise identified. The latest document revision is available in CustDoc.
Manufacturing
Neles Korea Co., Ltd.
#235 Cheomdansaneop 1-ro Daesowon-myeon,
Chungju-si, Chungbuk-do,
Korea #27466
Products location
Control Vlave
Tag
-
Customer reference
Quotation number
-
Order number -
-
RESTRICTED
Info:
M - Implementation
R - Review
W - Witness
H - Hold Point
Nel - Neles Korea Co.Ltd
Met - metso
ITEM DESCRIPTION OF OPERATION SCOPE ACCEPTANCE CRITERIA DOC. TYPE INSPECTIONS BY
General Nel/Met CPM PGSOL/PERTAGAS
A. Quality System Control of
quality related
processes
Flow Control HSEQ Guideline
FC-HSEQ-973-En and
procedures. Pressure
Equipment Directive (PED)
2014/68/EU Module H. Metso
Quality System is certified to
ISO 9001.
M - R
B. Contract review Order is
compared with
quotation
Customer requirements
defined and can be complied
with
Order Ackn
M - R
C. Inspection of design and
manufacturing documents
Design
documents for
ASME B16.34
and proprietary
design valves
ASME B16.34 latest rev,
Design documents, Quality
plan M - R
Revision: 2 Approved: Aug 1, 2022 Checker: Rio Yoon
Status: APPROVED Responsible: Sunju Jung Approver: Youngjun Joo

7. Quality Plan
2 / 3
INSPECTION AND TEST PLAN
Printed copies are considered uncontrolled unless otherwise identified. The latest document revision is available in CustDoc.
ITEM DESCRIPTION OF OPERATION SCOPE ACCEPTANCE CRITERIA DOC. TYPE INSPECTIONS BY
1.0 Quality Control of Materials by Neles Nel/Met CPM PGSOL/PERTAGAS
1.1 Chemical analysis and mechanical
tests
Control of ladle analysis taken during
pouring, and mechanical properties
Pressure
retaining parts
Procedures M-144-En / M-
148-En and material
specification
10204 3.1
M - R
1.2 Visual examination
Visual inspection of surfaces/marking
prior to delivery
Pressure
retaining parts
MSS SP-55 standard and
relevant drawing
M - -
1.3 Liquid Penetrant Test
Examination of surface defects on
component surfaces.
Pressure
retaining parts
Neles Standard Test report M - R
2.0 Quality Control of Materials at Metso Nel/Met CPM PGSOL/PERTAGAS
2.1
Receiving of materials and
certificates
Comparing of dispatch list with
purchasing documents
Verification of
identification
marking and
visual condition
Purchase order Test report M - R
2.2 Incoming inspection
Control of dimensions, surface quality,
markings and certificates
Applicable
parts
Drawings, MSS SP-55
standard and procedures M-
264-En, M-176-En, M-144-En
/ M-148-En / M-147-En
M - -
2.3 Visual and dimensional inspection
Main dimensions, 3D measuring
machine used on a sample basis,
markings
In house
machined parts
Drawings, standards and
procedure M - -
3.0 Quality control during Valve Assembly at Metso Nel/Met CPM PGSOL/PERTAGAS
3.1 Assembly
Control of visual appearance,
cleanliness and markings
All parts
Procedures M-230-En, SOP-
2195-EN and internal
procedures
M - -
3.2 Valve final testing
- Shell PressureTest
- High Pressure Test
- Low Pressure Test
Valve
No visible leakage in shell test
acc. to M-906-Ko.
Seat leakage according to
procedure M-907-Ko and
international standards
Test record
M - W
4.0 Quality control during Actuator Assembly at NELES
Revision: 2 Approved: Aug 1, 2022 Checker: Rio Yoon
Status: APPROVED Responsible: Sunju Jung Approver: Youngjun Joo

8. Quality Plan
3 / 3
INSPECTION AND TEST PLAN
Printed copies are considered uncontrolled unless otherwise identified. The latest document revision is available in CustDoc.
ITEM DESCRIPTION OF OPERATION SCOPE ACCEPTANCE CRITERIA DOC. TYPE INSPECTIONS BY
4.1 Actuator final inspection
Tightness test (air)
Breakaway test
Actuator
Test Record M - -
5.0 Quality control during Surface Treatment at Metso Nel/Met CPM PGSOL/PERTAGAS
5.1 Surface treatment
Valve painted and dried for corrosion
protection and surface finish
Note! Stainless steel valves blast
cleaned and pickled in cast condition.
Valve
Actuator
Accessory
Test Record Painting Report M M R
6.0 Quality control during Final Assembly (Topworks) at Metso Nel/Met CPM PGSOL/PERTAGAS
6.1 Actuator/Valve assembly
Topworks assembly; mounting of
actuator
Complete valve
actuator unit
Internal SOP procedures and
drawings
(3)
Report
M M R
6.2 Topworks testing
Functional test and Final inspection Complete valve
actuator unit
Procedure M-360-En and M-
905-Ko
FAT Report
M M W
7.0 Quality Control after Manufacturing at Metso Nel/Met CPM PGSOL/PERTAGAS
7.1 Preservation and Packaging
Ensure integrity and preservation of
goods
Valve or
complete
Topwork
M M R
7.2 Manufacturing Data Record (MDR) All Document and
Report
Contract Dossier
M M R
NOTES
1)
Standard document package consists of a Certificate of Compliance, 3.1 material certs for pressure retaining components and Declaration of Conformity and NDT/PT Report shall be
compiled into MDR
2)
Neles Flow control valve manufacturing and sub-suppliers in supply chain
Revision: 2 Approved: Aug 1, 2022 Checker: Rio Yoon
Status: APPROVED Responsible: Sunju Jung Approver: Youngjun Joo