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Cooling Towers for District Cooling  Georges Hoeterickx  Evapco Europe
Cooling Towers for District Cooling  Design considerations  ,[object Object],[object Object]
Design considerations  Cooling tower size versus approach Approach ° F
Design considerations  Minimum approach   ,[object Object],[object Object]
Cooling Towers for   District Cooling  Cooling tower range   ,[object Object],[object Object],[object Object]
Design considerations Cooling   tower size versus range  Range C.T. Size
Cooling Towers for District Cooling  Design considerations  ,[object Object],[object Object]
Design considerations  Avoid recirculation   ,[object Object],[object Object]
Design considerations  Avoid recirculation   ,[object Object],[object Object],[object Object]
Design considerations – two side air inlet  Avoid recirculation   ,[object Object]
Design considerations – single air inlet  Avoid recirculation   ,[object Object]
Cooling Towers for District Cooling  Fan motors  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cooling Towers for District Cooling  Fan Motors ,[object Object],[object Object],[object Object]
Design considerations  VFD’s for fan motors  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Design considerations  VFD’s for fan motors ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Design considerations  VFD’s for fan motors ,[object Object],[object Object],[object Object]
Cooling Towers for District Cooling  ,[object Object],[object Object]
Design considerations Cooling Tower Basin    ,[object Object],[object Object],[object Object],[object Object]
Design considerations Cooling Tower Basin  ,[object Object],[object Object],[object Object],[object Object]
Design considerations Water Outlets
Design considerations Cooling Tower Bassin  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Cost distribution main items
Cooling Tower Structure ,[object Object]
Cooling Towers for District Cooling FRP Structure ,[object Object],[object Object],[object Object]
FRP Structure Boron Free Advantex glass assures a longer life of the structure
FRP Structure Obtain the specified quality
FRP Structure UV protection   ,[object Object],[object Object]
FRP structure     UV protection ,[object Object],[object Object],[object Object],[object Object]
FRP structure UV protection STRUCTURAL  RESIN  55-25% GLASS 45-75% WOVEN ROVEN AND CONTINUOUS GLASS 250 MILS OR MORE CORROSION BARRIER RESIN  60-70 % GLASS 30-40% MAT OR CLOTH 40-60 MILS EXTERNAL LINER RESIN RICH 80-90% GLASS 10-20% 15-20 MILS SURFACING VEIL TYPE C 10-20 MIL THICKNESS
FRP structure  UV protection ,[object Object]
FRP structure  UV protection ,[object Object],[object Object],[object Object],[object Object]
FRP Structure Fire retardancy ,[object Object],[object Object]
FRP structure  Fire retardancy   ,[object Object],[object Object],[object Object]
Obtain the required quality FRP structure  ,[object Object],[object Object],[object Object]
Obtain the required quality FRP structure ,[object Object],[object Object]
Obtain the required quality FRP structure ,[object Object],[object Object]
Obtain the required quality FRP structure ,[object Object],[object Object]
Cooling tower fans
Obtain the best quality  Fans   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Cooling tower fans  Noise definition  ,[object Object],[object Object],[object Object],[object Object]
Cooling tower fans Noise
Cooling tower fans Comparison  -  2000 ton tower - 196 m³/ sec @  160 Pa pressure drop  Fan dia  Nbr Blades Rpm  Tip speed  Sound Power Fan shaft Power  Fan  ft     m/sec dB(A) kW  US $  14 6 270.8 60.5 100.3 59.3 2100 16 7 193.9 49.5 95.6 53.2 3600 18 5 186.8 54.2 99 46 13500 18 * 4 137 40 86.3 54.9 45000
Cooling tower fans Fan power vs cost  – 2000 ton tower – 196 m³/sec @ 160 Pa  pressure drop Fan dia  Tower price  Fan Power  ft % kW 14   -  -  16 + 1, 25 % - 11 %  18 +8 %  - 22 %
Cooling tower fans Comparison -  5000 ton tower - 375 m³/ sec @  160 Pa pressure drop   Fan dia  Nbr  Blades Rpm  Tip speed  Sound Power Fan shaft Power  Fan  ft     m/sec dB(A) kW  US $  22 6 226 44.2 106.3 106.3 9500 26 9 104.8 43.5 97.9 87.1 26000 26 6 89.7 37.2 90.6 104.2 60000 28 6 82.6 36.9 90 102.3 65000
Cooling tower fans Fan power – noise vs cost -  5000 ton tower –  375 m³/ sec @ 160 Pa pressure drop   Fan dia  Tower price  Power  Sound Power  ft % kW dB (A) 22     106.3 26 + 7 % - 18 %  97.9 26 20% -2% 90.6 28 + 22%  -4% 90
Obtain the required quality  Fan stacks
Fan stacks  Material  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fan stacks ,[object Object],[object Object],[object Object]
Obtain the required quality Air inlet louvers  Water stays in …  Sunlight stays out!
Air inlet louvers  Single pass FRP Blade louvers   ,[object Object],[object Object]
Air inlet louvers   Two pass PVC air inlet louvers ,[object Object],[object Object],[object Object]
Two Pass Air inlet louvers   ,[object Object]
Obtain the required quality  Drift eliminators
Obtain the required quality  Drift eliminators   ,[object Object],[object Object]
Drift eliminators  Quality  ,[object Object],[object Object],[object Object],[object Object]
Drift eliminators  Efficiency comparison
Drift eliminators  Efficiency confirmation ,[object Object],[object Object]
[object Object],[object Object],[object Object],Drift eliminators  Execution on site
Drift losses Design considerations : air seals
Cooling Towers Fill Obtain the right quality ,[object Object]
Cooling Tower Fill Film Fill Design Considerations
Cooling Tower Fill Vertically Offset Flute PVC Film Fill
Cooling Tower Fill Vertically Fluted PVC Film Fill
Cooling Tower Fill
[object Object],[object Object],[object Object],[object Object],[object Object],Cooling Tower Fill
Cooling Towers for District Cooling
Cooling Towers for District Cooling ,[object Object],[object Object]
[object Object],[object Object]

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George hoetricks, evapco

  • 1. Cooling Towers for District Cooling Georges Hoeterickx Evapco Europe
  • 2.
  • 3. Design considerations Cooling tower size versus approach Approach ° F
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  • 6. Design considerations Cooling tower size versus range Range C.T. Size
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  • 25. FRP Structure Boron Free Advantex glass assures a longer life of the structure
  • 26. FRP Structure Obtain the specified quality
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  • 29. FRP structure UV protection STRUCTURAL RESIN 55-25% GLASS 45-75% WOVEN ROVEN AND CONTINUOUS GLASS 250 MILS OR MORE CORROSION BARRIER RESIN 60-70 % GLASS 30-40% MAT OR CLOTH 40-60 MILS EXTERNAL LINER RESIN RICH 80-90% GLASS 10-20% 15-20 MILS SURFACING VEIL TYPE C 10-20 MIL THICKNESS
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  • 42. Cooling tower fans Comparison - 2000 ton tower - 196 m³/ sec @ 160 Pa pressure drop Fan dia Nbr Blades Rpm Tip speed Sound Power Fan shaft Power Fan ft     m/sec dB(A) kW US $ 14 6 270.8 60.5 100.3 59.3 2100 16 7 193.9 49.5 95.6 53.2 3600 18 5 186.8 54.2 99 46 13500 18 * 4 137 40 86.3 54.9 45000
  • 43. Cooling tower fans Fan power vs cost – 2000 ton tower – 196 m³/sec @ 160 Pa pressure drop Fan dia Tower price Fan Power ft % kW 14   - -  16 + 1, 25 % - 11 % 18 +8 % - 22 %
  • 44. Cooling tower fans Comparison - 5000 ton tower - 375 m³/ sec @ 160 Pa pressure drop Fan dia Nbr Blades Rpm Tip speed Sound Power Fan shaft Power Fan ft     m/sec dB(A) kW US $ 22 6 226 44.2 106.3 106.3 9500 26 9 104.8 43.5 97.9 87.1 26000 26 6 89.7 37.2 90.6 104.2 60000 28 6 82.6 36.9 90 102.3 65000
  • 45. Cooling tower fans Fan power – noise vs cost - 5000 ton tower – 375 m³/ sec @ 160 Pa pressure drop Fan dia Tower price Power Sound Power ft % kW dB (A) 22     106.3 26 + 7 % - 18 % 97.9 26 20% -2% 90.6 28 + 22% -4% 90
  • 46. Obtain the required quality Fan stacks
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  • 49. Obtain the required quality Air inlet louvers Water stays in … Sunlight stays out!
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  • 53. Obtain the required quality Drift eliminators
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  • 56. Drift eliminators Efficiency comparison
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  • 59. Drift losses Design considerations : air seals
  • 60.
  • 61. Cooling Tower Fill Film Fill Design Considerations
  • 62. Cooling Tower Fill Vertically Offset Flute PVC Film Fill
  • 63. Cooling Tower Fill Vertically Fluted PVC Film Fill
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  • 66. Cooling Towers for District Cooling
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Editor's Notes

  1. Step one to avoid recirculation is to make sure that the top of the cooling tower should be at least level with the enclosure. Today , we as engineers are still fighting daily with architects on this issue ! or the right measurements to avoid recirculation are it is completely overlooked
  2. Often VFD’s are promted to save energy in applications using electrical motors. Are we saving energy when applying VFDs on cooling towers ? We know that by lowering the condensing temperature with 1°F , the chiller efficiency improves with 3% . At the same time are the fan kw of the cooling towers more or less 5 % of the motor kw of the chiller. In other words , we will not save energy when considering all elements when reducing the cooling tower fan speed by using VFD’s.
  3. .
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  5. Fans are selected for a given air flow and static pressure caused in the cooling tower. Fan design parameters or characteristiques include the diameter, speed , the number and the shape of the blades and blade width. The paramters have all their influence on cost , power consumption and noise.
  6. .