GARMENT FINISHING
FACULTY IN CHARGE- Mr. VASANT KOTHARI


                                          SUBMITTED BY:
                                        RAJEEV SHARAN
                                            DFT (AP-06)
SPOTTING
o Paint, Oil and Grease (POG)
  spotting agents are used to remove
  spots      from      garments   by
  professional textile cleaners.
o They are sprayed on spots before
  and after garments are processed
  through the garment cleaning
  machine.
o POG spotting agents containing
  trichloroethylene (TCE) and per-
  chloroethylene (PERC) are used
  widely by the garment cleaning
  industry .
SPOTTING PROCESSES HAZARDS
o TCE and PERC are carcinogens
  and are heavily regulated in
  California. Spotters and other
  employees in garment cleaning
  plants are exposed to these
  dangerous chemicals
o Use of these spotting agents will
  make      the   waste    streams
  generated by the non-PERC
  garment     cleaning   processes
  hazardous .
FOLDING
o Creases result from applying pressure to folds.
o If we wrap a piece of paper around a
  cylinder, it will be easy to straighten again. If
  we make a fold in the paper, it will be more
  difficult. If we apply pressure along the fold,
  the crease will be even more pronounced.
  Clothing is no different.
FOLDING
IMPROPER FOLDING

o 1) folds that will "set", producing creases, and
o 2)    garments       moving     (rubbing)    against   one
  another, producing wrinkles (tiny folds) in the
  fabric, that will also "set".
o The oft-suggested trick of wrapping individual clothing
  items in plastic dry-cleaning bags or tissue paper helps
  to reduce wrinkling (problem 2, above), but does
  nothing about the creases.
o Another      popular       suggestion,  that   of    rolling
  clothing, reduces — though does not eliminate — the
  number of folds (problem 1), but usually increases
  wrinkling.
SHIRT FOLDING MACHINE
o This machine is specially designed
  for the packing of shirts. The main
  benefit of this table is correct and
  smooth shaping of shirt collars and
  easy packing. It has the capacity of
  giving an output of 300 to 400 shirts
  per      shift     of      8     hrs.
  FEATURES                             :

  - Competitive price
  - Adjustable head for choosing
  collar size.
  - Button guard for perfect center line
  and elegant shirt fold
  - Pressed shirt collar to be round and
  smooth
  - Stainless steel folding plate.
ADVANCED TECHNOLOGY
o Sensors will detect clear materials
  All motors are controlled by
  frequency inverters to ensure:

 - Precise folds
 - Smooth start of all drive systems
 - Reduced maintenance by
 eliminating the need for brake motors
JAM-PREVENTION SYSTEM
o The folder will automatically reject any
  missed piece that is likely to result in a jam
  in order to provide uninterrupted operation.
o If a jam does occur, the PLC will only shut off
  the actual section where the jam occurred.
o The items that were already in the machine
  in front of the jam will be folded and clear
  the machine in order to minimize any down
  time.
PACKING & PACKAGING REQUIREMENTS
o Ensure the carton is strong and secure enough to
  protect the contents in the normal transport and
  distribution processes according to the standards
o Ensure the contents of the carton are packed as per
  instructions
o Ensure the labeling/marking are as per requirements
o Eliminate the outer shipper carton where inners are the
  distribution unit
o Ensure the carton does not display any misleading
  information or unrelated printed matter,
 - for example, brands or product names unrelated to
  the cartons content.
It is important to:
o Use the correct size carton for the goods you
  need to pack to minimize free space in
  carton
o Ensure that packages form a stable unit load
o Ensure that cartons are adequately sealed
  to support the content
o Do not use brown paper wrapping
o DO NOT use any form of strapping
o DO NOT use carton stapling
HANGERS
o The hangers must be secured with a cable tie.
  All film specifications remain the same as for
  pre-made bags.
o The supplier must ensure that the heat setting
  is adequate to seal the bags sufficiently
  without overheating and weakening the bag
  strength.
o Garments to hang loose in bags. Bottom
  edge of garment is to remain above bottom
  edge of bag. Hanger opening is to face left.
NOTE: Garments must have no more that 6cm to 12cm excess at the bottom
heat-sealed or taped closed.
FLAT BED FUSING PRESSES
o The flat bed fusing press has
  been designed with versatility
  and ease of use very much in
  mind.
o Its large 120cm x 50cm
  heated top p late makes it
  suitable for use in        the
  manufacture       of    many
  different types of garments
  & textiles.
o With a temperature range of
  up to 200C, it can be used
  with a wide selection of
  today's      modern    fusible
  interlinings (& heat transfers
  etc.)
OPEN SIDED ROLLER FUSING PRESSES
 o Up to 45cm fusing width
 o End less fusing length
 o Conveyer       belt fusing
   system
 o Silicone rubber pressure
   roller
 o Open sided to allow
   wider items
 o 20 to 200C temperature
 o Compact & affordable
 o 1.5Kg/cm pressure.
 o Independent            belt
   tracking system.
STEAM IRON
o It is comfortable and easy to
  use, with its design meeting the
  requirements of prolonged industrial
  use.
o As well as its 1kW heating
  element & useful 225mm long
  base plate, operators can choose
  from two different iron handle styles.
o The standard M28/11 steam iron
  features a traditional cork style
  handle and the optional M28/1
  model features an ergonomic
  handle.    Both      have    a    well
  positioned micro switch for easy
  operation.
FINISHERS FOR DIFFERENT GARMENTS
  UNIVERSAL FINISHER

o This universal finisher is the preferred equipment for
  small to middle
o sized laundries and textile care plants.
o It is available in a steam heated version.
o Spin-dry shirts, blouses, smocks or dustcoats are finished
  quickly without
o creases by the high performance silent hot-air fan.
o Dry garments, such as jackets, coats, etc., can also be
  finished on this
o machine.
o The individual functions are called step by step on the
  kicker plate.
SHIRT FINISHER
o Shirt Finisher provides an excellent
  and complete finish for washed,
  pre-treated or wet processed shirts.
o The      shirts    are    placed    on
  hangers, buttoned or unbuttoned
  prior to the finishing operation.
o Seam          tensioning     elements,
  custom shaped shoulder forms,
  electrically heated pressing plates
  for     the      shirt   pocket,   the
  integrated        suction   plate and
  stretch-control        are    standard
  features.
FORM FINISHER FOR DRESSES & SHIRTS
o The height and shoulder width
  (270-450 mm/ 10.6-17.7 in.) of the
  dress form is adjustable and the
  sleeves can be closed with a zip.
o The individual dress     forms    turn
  through 360 degrees and can be
  exchanged within seconds.
o Base Unit with extremely strong hot
  and cold air fan.
o Infinitely adjustable volume of air
  for easy treatment o f light and
  heavy knitwear.
o A special form for skirts is mounted
  over an adapter on the VEIT 8308
  base unit.

Garment finishing

  • 1.
    GARMENT FINISHING FACULTY INCHARGE- Mr. VASANT KOTHARI SUBMITTED BY: RAJEEV SHARAN DFT (AP-06)
  • 2.
    SPOTTING o Paint, Oiland Grease (POG) spotting agents are used to remove spots from garments by professional textile cleaners. o They are sprayed on spots before and after garments are processed through the garment cleaning machine. o POG spotting agents containing trichloroethylene (TCE) and per- chloroethylene (PERC) are used widely by the garment cleaning industry .
  • 3.
    SPOTTING PROCESSES HAZARDS oTCE and PERC are carcinogens and are heavily regulated in California. Spotters and other employees in garment cleaning plants are exposed to these dangerous chemicals o Use of these spotting agents will make the waste streams generated by the non-PERC garment cleaning processes hazardous .
  • 4.
    FOLDING o Creases resultfrom applying pressure to folds. o If we wrap a piece of paper around a cylinder, it will be easy to straighten again. If we make a fold in the paper, it will be more difficult. If we apply pressure along the fold, the crease will be even more pronounced. Clothing is no different.
  • 5.
    FOLDING IMPROPER FOLDING o 1)folds that will "set", producing creases, and o 2) garments moving (rubbing) against one another, producing wrinkles (tiny folds) in the fabric, that will also "set". o The oft-suggested trick of wrapping individual clothing items in plastic dry-cleaning bags or tissue paper helps to reduce wrinkling (problem 2, above), but does nothing about the creases. o Another popular suggestion, that of rolling clothing, reduces — though does not eliminate — the number of folds (problem 1), but usually increases wrinkling.
  • 6.
    SHIRT FOLDING MACHINE oThis machine is specially designed for the packing of shirts. The main benefit of this table is correct and smooth shaping of shirt collars and easy packing. It has the capacity of giving an output of 300 to 400 shirts per shift of 8 hrs. FEATURES : - Competitive price - Adjustable head for choosing collar size. - Button guard for perfect center line and elegant shirt fold - Pressed shirt collar to be round and smooth - Stainless steel folding plate.
  • 7.
    ADVANCED TECHNOLOGY o Sensorswill detect clear materials All motors are controlled by frequency inverters to ensure: - Precise folds - Smooth start of all drive systems - Reduced maintenance by eliminating the need for brake motors
  • 8.
    JAM-PREVENTION SYSTEM o Thefolder will automatically reject any missed piece that is likely to result in a jam in order to provide uninterrupted operation. o If a jam does occur, the PLC will only shut off the actual section where the jam occurred. o The items that were already in the machine in front of the jam will be folded and clear the machine in order to minimize any down time.
  • 10.
    PACKING & PACKAGINGREQUIREMENTS o Ensure the carton is strong and secure enough to protect the contents in the normal transport and distribution processes according to the standards o Ensure the contents of the carton are packed as per instructions o Ensure the labeling/marking are as per requirements o Eliminate the outer shipper carton where inners are the distribution unit o Ensure the carton does not display any misleading information or unrelated printed matter, - for example, brands or product names unrelated to the cartons content.
  • 11.
    It is importantto: o Use the correct size carton for the goods you need to pack to minimize free space in carton o Ensure that packages form a stable unit load o Ensure that cartons are adequately sealed to support the content o Do not use brown paper wrapping o DO NOT use any form of strapping o DO NOT use carton stapling
  • 12.
    HANGERS o The hangersmust be secured with a cable tie. All film specifications remain the same as for pre-made bags. o The supplier must ensure that the heat setting is adequate to seal the bags sufficiently without overheating and weakening the bag strength. o Garments to hang loose in bags. Bottom edge of garment is to remain above bottom edge of bag. Hanger opening is to face left.
  • 13.
    NOTE: Garments musthave no more that 6cm to 12cm excess at the bottom heat-sealed or taped closed.
  • 14.
    FLAT BED FUSINGPRESSES o The flat bed fusing press has been designed with versatility and ease of use very much in mind. o Its large 120cm x 50cm heated top p late makes it suitable for use in the manufacture of many different types of garments & textiles. o With a temperature range of up to 200C, it can be used with a wide selection of today's modern fusible interlinings (& heat transfers etc.)
  • 15.
    OPEN SIDED ROLLERFUSING PRESSES o Up to 45cm fusing width o End less fusing length o Conveyer belt fusing system o Silicone rubber pressure roller o Open sided to allow wider items o 20 to 200C temperature o Compact & affordable o 1.5Kg/cm pressure. o Independent belt tracking system.
  • 16.
    STEAM IRON o Itis comfortable and easy to use, with its design meeting the requirements of prolonged industrial use. o As well as its 1kW heating element & useful 225mm long base plate, operators can choose from two different iron handle styles. o The standard M28/11 steam iron features a traditional cork style handle and the optional M28/1 model features an ergonomic handle. Both have a well positioned micro switch for easy operation.
  • 17.
    FINISHERS FOR DIFFERENTGARMENTS UNIVERSAL FINISHER o This universal finisher is the preferred equipment for small to middle o sized laundries and textile care plants. o It is available in a steam heated version. o Spin-dry shirts, blouses, smocks or dustcoats are finished quickly without o creases by the high performance silent hot-air fan. o Dry garments, such as jackets, coats, etc., can also be finished on this o machine. o The individual functions are called step by step on the kicker plate.
  • 19.
    SHIRT FINISHER o ShirtFinisher provides an excellent and complete finish for washed, pre-treated or wet processed shirts. o The shirts are placed on hangers, buttoned or unbuttoned prior to the finishing operation. o Seam tensioning elements, custom shaped shoulder forms, electrically heated pressing plates for the shirt pocket, the integrated suction plate and stretch-control are standard features.
  • 20.
    FORM FINISHER FORDRESSES & SHIRTS o The height and shoulder width (270-450 mm/ 10.6-17.7 in.) of the dress form is adjustable and the sleeves can be closed with a zip. o The individual dress forms turn through 360 degrees and can be exchanged within seconds. o Base Unit with extremely strong hot and cold air fan. o Infinitely adjustable volume of air for easy treatment o f light and heavy knitwear. o A special form for skirts is mounted over an adapter on the VEIT 8308 base unit.