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Vlaamse bedrijven “technisch textiel”
 met interesse in de ontwikkeling en
    de productie van innovatief
    marine en maritiem textiel
         FMC-TEXTIEL meeting
          Centexbel 8/12/2011
Meer dan interesse !
• “Marine en maritieme” activiteiten worden aanzien als
  een nieuw en zeer breed toepassingsdomein voor
  technisch textiel waarin er voldoende ruimte en
  interesse is van de actoren voor innovatieve “textiel-
  & composiet”-gerelateerde producten.
• Cross sectorale en transnationale samenwerking en
  netwerking gericht op “open” innovatie rond
  “blauwe” textieltoepassingen en resulterend in
  collectieve, coöperatieve en bedrijfsspecifieke
  innovatieprojecten
KMO- en GO-bedrijven
• Beknopte voorstelling van producenten van
  “technisch textiel” met interesse in
  ontwikkeling en productie maritiem textiel.
• Voorstelling van huidige productmix, faciliteiten
  of expertise.
• Allen zijn lidbedrijven van Centexbel die voor
  onderzoek, testen, productontwikkeling en
  technologisch advies beroep (kunnen) doen op
  medewerkers en faciliteiten van Centexbel.
Niet limitatieve lijst textielbedrijven
•   ALFATEX (Deinze)       •   ELASTA (Waregem)
•   BASALTEX (Wevelgem)    •   EXSIL (Dendermonde)
•   BIG (Kruishoutem)      •   LIBECO LAGAE (Meulebeke)
•   BEKAERT (Wetteren)     •   PASCHA VELVET (Deerlijk)
•   BEXCO (Hamme)          •   SEYNTEX (Tielt)
•   BONAR (Zele)           •   SIOEN (Ardooie)
•   CAPTIQS (Oudenaarde)   •   UTEXBEL (Ronse)
•   CONCORDIA (Waregem)
COMPANY




          COMPANY
Gewoven&gebreid




  PRODUCTS
    WOVEN & KNITTED PRODUCTS


                       • clothing, shoes, sports

                       • safety, uniforms, protective

                       • medical equipment, bandages - beltsorthopaedic

                       • automotive, trains, aviation

                       • carpets, curtains, furniture

                       • abrasive discs, electronics, moulded profiles

                       • roofsystems, gypsum
Haak & lus




PROCUCTS
   HOOK & LOOP
                                              WOVEN & KNITTED PRODUCTS
                                                           hook & loop o
                                                     mushroom & velours o
                                                                  2 in 1 o
                                                                   BTB o
                                                                 elastic o

                 • Composition: 100 % polyamide - woven

                 • Coatings: poly-urethane & acrylic coating -
                   specialities:
                   flame retardant, iron-on, high-frequency, anti-static,

                 • Certificates:
                 - DIN 3415
                 - BS 7271:1990
                 - EN 12240 / 12242 / 13780 / 1414
                 - Öko-tex standard 100 class II approval nr. 60414302
                 - ISO 10993-10 and ISO 10993-12
                 - ISO 10993-5
                 - DIN 54 345 part 1 : 0.96 x 1012 W
                 - etc...
Paddestoel & velour




 PROCUCTS
      MUSHROOM & VELOURS

                           • Composition:
                             mushroom: 70 % PES+ 30 % PP - woven
                             velours:  100 % PA - knitted

                           • Coatings: poly-urethane & acrylic coating –
                             specialities:
                             flame retardant, iron-on, high-frequency

                           • Technical properties: lower peel strength –
                             high shear strength – 100 openings

                           • Certificates:
                           - DIN 3415
                           - BS 7271:1990
                           - EN 12240 / 12242 / 13780 / 1414
                           - Öko-tex standard 100 class II approval nr. 60615402
                           - etc.
BASALTEX          TM

       The thread of stone


 • Intrinsiek ONbrandbaar (smeltpunt 1500°C)

 • Hoge mechanische eigenschappen :
   treksterkte 2414 MPa
   E-modulus : 82,3 GPa
 • Gewichtsbesparing tov traditionele materialen
                                                                     tensile strength   stdev   E-modulus   stdev   density
                                                                          [MPa]          [%]      [GPa]      [%]    [g/cm³]




                                                    Crossply
                                                                0°         654,1        1,9        27,1     0,9
                       basalt epoxy laminate*
                                                               90°         657,3        4,1        26,8     1,8      1,98
                    Fibre volume fraction : 50,9%
                                                               45°         144,0        3,0        13,0     1,9


                       basalt epoxy laminate*
                                                    UD         0°        1128,5         1,2       39,7      1,7      1,91
                    Fibre volume fraction : 46,6%

                         Aluminium Alloy**                                 455                     69                2,72
                              Steel**                                    400-760                  210                7,86
                   BASALTEX PRESENTATION 20
                                                                                                              9
                          Sept. 2007
BASALTEX         TM

   The thread of stone


ZEER UITEENLOPENDE TOEPASSINGEN
    •   Construction
    •   Automotive : structural & esthetic
    •   Pressure vessels & pipes
    •   Fire proof light weight panels
    •   Fire blockers for seats for train, metro, etc
    •   Boat building




                  BASALTEX PRESENTATION 20
                                                        10
                         Sept. 2007
Beaulieu Technical Textiles
Product Portfolio

      Beaulieu Technical Textiles
      Product Portfolio
GeoTextiles




              Maritieme
              toepassingen
Bekaert/ Bekintex Stainless Fibre Technologies

Our products
  •     Stainless steel fibres with a diameter of 8µ to 12µ
  •     Textile products based on 100% stainless steel or
        blended fibres
        •      Knitted Fabrics
        •      Woven Fabrics
        •      Yarns
  •     Main properties:
        •      Heat resistant
        •      Heatable
        •      Conductive
        •      Durable

      lieven.keymeulen@bekaert.com   www.bekaert.com
Bekaert/ Bekintex Stainless Fibre Technologies

Applications
                                                         Conductive
                                             Heateable    Textiles
           Heat                               Textiles
         Resistant




  lieven.keymeulen@bekaert.com   www.bekaert.com
Bekaert/ Bekintex Stainless Fibre Technologies


Steel steel fibre as composite reinforcement




                                                   High elongation
                                                   High energy absorption
                                                   Knot strength: fibres don’t damage
                                                                 each other
                                                              processing advantage
                                                           + drapable fabrics

                                                   In combination with properties as:
                                                        Shielding
                                                        Electrical conductivity
  lieven.keymeulen@bekaert.com   www.bekaert.com
                                                        Thermal conductivity
Marine & offshore applications
Bonar Technical Fabrics nv

Bonar Technical Fabrics nv                           BE 0421.053.442
Industriestraat 39                                   Tel: +32 52 457 411
B - 9240 Zele                                        www.bonartf.com
Part of Low & Bonar PLC, headquartered in London, quoted on London Stock Exchange

Bonar Technical Fabrics is a leading European manufacturer of Performance Fabrics, with capabilities in
extrusion, wovens & nonwovens, focusing mainly on the civil engineering and horticulture markets.


                                                                       • Solve civil engineering challenges

                                                                       • Applications globally in infrastructure
                                                                         development

                                                                                  Roads
                                                                                  Railways
                                                                                  Marine applications
                                                                                  Airfields
                                                                                  Tunnel
                                                                                  Landfill
                                                                                  Mining
                                                                                  Environmental protection


Plants in: Belgium, Hungary, China, Saudi Arabia. Total employees approximately 800.
Geotextile maritime applications

                                                              Land winning




River slope protection - Ukraine
                                   Land reclamation - Dubai     Land reclamation – Saudi Arabia

                                                                      Drainage & filtration

                     Railways




Wan Chai by-pass - Hong Kong       Slope protection
                                   Port Project - Morocco       River slope protection - Romania
Balta-group

Technical nonwovens for industry: civil engineering,
filtration, automotive, concreet flooring, road works, …

Technical nonwovens for protection: heat, personal &
ballistic protection (aramide fibers)

Technical nonwovens for liners, medical, ….
CONCORDIA TEXTILES
3 productgroepen:   Weven
FASHION             Verven
HOME CONCEPTS       Coaten
TECHNICAL           Lamineren
                    Drukken
  Jobwear
  Medical
                    Synthetische garens:
  Army
                    PA6, PA66, aramide,
  Industrial
                    PO, modacryl, PES
  Digital prints    22-2200 dtex
Elasta Ind nv – Waregem
Fabrikant van smalband – elastisch en niet-
elastisch lint & koorden
Weven, breien en vlechten
10 medewerkers
Toepassingsgebieden : kleding, meubel, (para-)
medisch, automotive, bureau, publiciteit, etc.
Touw voor scheepvaart &
offshore

                          Dendermonde
Technical linen fabrics for the composite industry




                                            Our company
                                                   • One of the world’s leading flax weavers

Innovation                                         • Founded in 1858
                                                   • Solid expertise in flax and hemp weaving
                                                   • Strategy based on quality, service, innovation
                                                   • Complete line of flax fabrics and reinforcements
                                                     for the composite industry

                                                                                                                For more information please contact:
                                                                    Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21


Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC)                                                            8 december 2011 | 23
Technical linen fabrics for the composite industry




                                            Flax: ‘green’ by nature
                                            • 100% renewable raw material
                                            • Production of the flax plant is beneficial to the environment:
                                                   • Almost no CO2 emissions
                                                   • Growth has a positive impact on the agricultural eco-system
                                                   • No irrigation required, very little energy needed


                                            • No waste, every part of the plant is used
                                            • Fully biodegradable and totally recycable

                                                                                                                For more information please contact:
                                                                    Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21


Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC)                                                            8 december 2011 | 24
Technical linen fabrics for the composite industry




Enery saving

                                            Properties of flax fabrics

          strength                          • Flax fabrics are gaining position in the world of
                                              composites thanks to the combination of :

                                                   • technical characteristics of flax and hemp
                                                   • increasing demand for more ecological products




                                                                                                                For more information please contact:
                                                                    Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21


Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC)                                                            8 december 2011 | 25
Pascha Velvet     3D Weaving
             Strong in development




Afstandsweefsels   Multilayer weefsels    Poolweefsels

Toepassingsdomeinen: composieten, filtratie, ballistiek,
rolbekleding, bouw, isolatie, olieabsorptie, ….
OUR BUSINESS




    SIOEN INDUSTRIES
    • The world market leader in coated technical textiles
    • The European market leader in protective clothing
    • 4 divisions: Chemicals, Coating, Apparel and Industrial Applications
    • A global player in the processing of technical textiles
    • Diverse stock market listed company
                                                       • Founded in 1960
                                                       • Headquarters in Ardooie, Belgium
                                                       • 4600 employees
                                                       • 31 subsidiaries in 13 countries
                                                       • Sales in more than 80 countries
FLOATATION SUITS AND
        LIFE JACKETS




Mullion specializes in life
jackets, floatation suits for
offshore, commercial
navigation, governments
and rescue crews.
Passion Process Progress

• Belgisch familiebedrijf, hoofdzetel te
  Ronse
• Stelt 900 mensen tewerk verdeeld over
   – 3 Spinnerijen (Ring, Open-End, Woltype)
   – 1 Draadververij
   – 2 Weverijen
   – 1 Stukververij/veredeling

• Focus op eigen ontwikkelingen waarbij
  diverse functionaliteiten vanaf de vezels
  worden geïntegreerd, verdeeld in 2
  productgroepen GARENS en WEEFSELS
Passion Process Progress

• Gesponnen GARENS voor breierij
  en weverij:
  – Commodities: CO, PES, VIS
  – Specialiteiten: vlamwerend,
    antistatisch, geleidend, IR, hoge
    sterkte, …

• Vlakke WEEFSELS voor
  – Overheidsaanbestedingen (Militair,
    Politie,…)
  – Bescherming (FR, AntiMug, AntiTeek,
    AB,…) met CE-Label
  – Technische toepassingen (Geleidend,
    Hoge sterkte,…)
  – Modische kledijtoepassingen

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FMC maritiem textiel bedrijven

  • 1. Vlaamse bedrijven “technisch textiel” met interesse in de ontwikkeling en de productie van innovatief marine en maritiem textiel FMC-TEXTIEL meeting Centexbel 8/12/2011
  • 2. Meer dan interesse ! • “Marine en maritieme” activiteiten worden aanzien als een nieuw en zeer breed toepassingsdomein voor technisch textiel waarin er voldoende ruimte en interesse is van de actoren voor innovatieve “textiel- & composiet”-gerelateerde producten. • Cross sectorale en transnationale samenwerking en netwerking gericht op “open” innovatie rond “blauwe” textieltoepassingen en resulterend in collectieve, coöperatieve en bedrijfsspecifieke innovatieprojecten
  • 3. KMO- en GO-bedrijven • Beknopte voorstelling van producenten van “technisch textiel” met interesse in ontwikkeling en productie maritiem textiel. • Voorstelling van huidige productmix, faciliteiten of expertise. • Allen zijn lidbedrijven van Centexbel die voor onderzoek, testen, productontwikkeling en technologisch advies beroep (kunnen) doen op medewerkers en faciliteiten van Centexbel.
  • 4. Niet limitatieve lijst textielbedrijven • ALFATEX (Deinze) • ELASTA (Waregem) • BASALTEX (Wevelgem) • EXSIL (Dendermonde) • BIG (Kruishoutem) • LIBECO LAGAE (Meulebeke) • BEKAERT (Wetteren) • PASCHA VELVET (Deerlijk) • BEXCO (Hamme) • SEYNTEX (Tielt) • BONAR (Zele) • SIOEN (Ardooie) • CAPTIQS (Oudenaarde) • UTEXBEL (Ronse) • CONCORDIA (Waregem)
  • 5. COMPANY COMPANY
  • 6. Gewoven&gebreid PRODUCTS WOVEN & KNITTED PRODUCTS • clothing, shoes, sports • safety, uniforms, protective • medical equipment, bandages - beltsorthopaedic • automotive, trains, aviation • carpets, curtains, furniture • abrasive discs, electronics, moulded profiles • roofsystems, gypsum
  • 7. Haak & lus PROCUCTS HOOK & LOOP WOVEN & KNITTED PRODUCTS hook & loop o mushroom & velours o 2 in 1 o BTB o elastic o • Composition: 100 % polyamide - woven • Coatings: poly-urethane & acrylic coating - specialities: flame retardant, iron-on, high-frequency, anti-static, • Certificates: - DIN 3415 - BS 7271:1990 - EN 12240 / 12242 / 13780 / 1414 - Öko-tex standard 100 class II approval nr. 60414302 - ISO 10993-10 and ISO 10993-12 - ISO 10993-5 - DIN 54 345 part 1 : 0.96 x 1012 W - etc...
  • 8. Paddestoel & velour PROCUCTS MUSHROOM & VELOURS • Composition: mushroom: 70 % PES+ 30 % PP - woven velours: 100 % PA - knitted • Coatings: poly-urethane & acrylic coating – specialities: flame retardant, iron-on, high-frequency • Technical properties: lower peel strength – high shear strength – 100 openings • Certificates: - DIN 3415 - BS 7271:1990 - EN 12240 / 12242 / 13780 / 1414 - Öko-tex standard 100 class II approval nr. 60615402 - etc.
  • 9. BASALTEX TM The thread of stone • Intrinsiek ONbrandbaar (smeltpunt 1500°C) • Hoge mechanische eigenschappen : treksterkte 2414 MPa E-modulus : 82,3 GPa • Gewichtsbesparing tov traditionele materialen tensile strength stdev E-modulus stdev density [MPa] [%] [GPa] [%] [g/cm³] Crossply 0° 654,1 1,9 27,1 0,9 basalt epoxy laminate* 90° 657,3 4,1 26,8 1,8 1,98 Fibre volume fraction : 50,9% 45° 144,0 3,0 13,0 1,9 basalt epoxy laminate* UD 0° 1128,5 1,2 39,7 1,7 1,91 Fibre volume fraction : 46,6% Aluminium Alloy** 455 69 2,72 Steel** 400-760 210 7,86 BASALTEX PRESENTATION 20 9 Sept. 2007
  • 10. BASALTEX TM The thread of stone ZEER UITEENLOPENDE TOEPASSINGEN • Construction • Automotive : structural & esthetic • Pressure vessels & pipes • Fire proof light weight panels • Fire blockers for seats for train, metro, etc • Boat building BASALTEX PRESENTATION 20 10 Sept. 2007
  • 11. Beaulieu Technical Textiles Product Portfolio Beaulieu Technical Textiles Product Portfolio
  • 12. GeoTextiles Maritieme toepassingen
  • 13. Bekaert/ Bekintex Stainless Fibre Technologies Our products • Stainless steel fibres with a diameter of 8µ to 12µ • Textile products based on 100% stainless steel or blended fibres • Knitted Fabrics • Woven Fabrics • Yarns • Main properties: • Heat resistant • Heatable • Conductive • Durable lieven.keymeulen@bekaert.com www.bekaert.com
  • 14. Bekaert/ Bekintex Stainless Fibre Technologies Applications Conductive Heateable Textiles Heat Textiles Resistant lieven.keymeulen@bekaert.com www.bekaert.com
  • 15. Bekaert/ Bekintex Stainless Fibre Technologies Steel steel fibre as composite reinforcement High elongation High energy absorption Knot strength: fibres don’t damage each other processing advantage + drapable fabrics In combination with properties as: Shielding Electrical conductivity lieven.keymeulen@bekaert.com www.bekaert.com Thermal conductivity
  • 16. Marine & offshore applications
  • 17. Bonar Technical Fabrics nv Bonar Technical Fabrics nv BE 0421.053.442 Industriestraat 39 Tel: +32 52 457 411 B - 9240 Zele www.bonartf.com Part of Low & Bonar PLC, headquartered in London, quoted on London Stock Exchange Bonar Technical Fabrics is a leading European manufacturer of Performance Fabrics, with capabilities in extrusion, wovens & nonwovens, focusing mainly on the civil engineering and horticulture markets. • Solve civil engineering challenges • Applications globally in infrastructure development Roads Railways Marine applications Airfields Tunnel Landfill Mining Environmental protection Plants in: Belgium, Hungary, China, Saudi Arabia. Total employees approximately 800.
  • 18. Geotextile maritime applications Land winning River slope protection - Ukraine Land reclamation - Dubai Land reclamation – Saudi Arabia Drainage & filtration Railways Wan Chai by-pass - Hong Kong Slope protection Port Project - Morocco River slope protection - Romania
  • 19. Balta-group Technical nonwovens for industry: civil engineering, filtration, automotive, concreet flooring, road works, … Technical nonwovens for protection: heat, personal & ballistic protection (aramide fibers) Technical nonwovens for liners, medical, ….
  • 20. CONCORDIA TEXTILES 3 productgroepen: Weven FASHION Verven HOME CONCEPTS Coaten TECHNICAL Lamineren Drukken Jobwear Medical Synthetische garens: Army PA6, PA66, aramide, Industrial PO, modacryl, PES Digital prints 22-2200 dtex
  • 21. Elasta Ind nv – Waregem Fabrikant van smalband – elastisch en niet- elastisch lint & koorden Weven, breien en vlechten 10 medewerkers Toepassingsgebieden : kleding, meubel, (para-) medisch, automotive, bureau, publiciteit, etc.
  • 22. Touw voor scheepvaart & offshore Dendermonde
  • 23. Technical linen fabrics for the composite industry Our company • One of the world’s leading flax weavers Innovation • Founded in 1858 • Solid expertise in flax and hemp weaving • Strategy based on quality, service, innovation • Complete line of flax fabrics and reinforcements for the composite industry For more information please contact: Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21 Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC) 8 december 2011 | 23
  • 24. Technical linen fabrics for the composite industry Flax: ‘green’ by nature • 100% renewable raw material • Production of the flax plant is beneficial to the environment: • Almost no CO2 emissions • Growth has a positive impact on the agricultural eco-system • No irrigation required, very little energy needed • No waste, every part of the plant is used • Fully biodegradable and totally recycable For more information please contact: Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21 Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC) 8 december 2011 | 24
  • 25. Technical linen fabrics for the composite industry Enery saving Properties of flax fabrics strength • Flax fabrics are gaining position in the world of composites thanks to the combination of : • technical characteristics of flax and hemp • increasing demand for more ecological products For more information please contact: Bart Van Damme - bart.vandamme@libeco.be - www.libeco.be - T +32 (o)51 48 89 21 Netwerkmeeting Maritiem Textiel - Flanders Maritime Cluster (FMC) 8 december 2011 | 25
  • 26. Pascha Velvet 3D Weaving Strong in development Afstandsweefsels Multilayer weefsels Poolweefsels Toepassingsdomeinen: composieten, filtratie, ballistiek, rolbekleding, bouw, isolatie, olieabsorptie, ….
  • 27.
  • 28.
  • 29. OUR BUSINESS SIOEN INDUSTRIES • The world market leader in coated technical textiles • The European market leader in protective clothing • 4 divisions: Chemicals, Coating, Apparel and Industrial Applications • A global player in the processing of technical textiles • Diverse stock market listed company • Founded in 1960 • Headquarters in Ardooie, Belgium • 4600 employees • 31 subsidiaries in 13 countries • Sales in more than 80 countries
  • 30. FLOATATION SUITS AND LIFE JACKETS Mullion specializes in life jackets, floatation suits for offshore, commercial navigation, governments and rescue crews.
  • 31. Passion Process Progress • Belgisch familiebedrijf, hoofdzetel te Ronse • Stelt 900 mensen tewerk verdeeld over – 3 Spinnerijen (Ring, Open-End, Woltype) – 1 Draadververij – 2 Weverijen – 1 Stukververij/veredeling • Focus op eigen ontwikkelingen waarbij diverse functionaliteiten vanaf de vezels worden geïntegreerd, verdeeld in 2 productgroepen GARENS en WEEFSELS
  • 32. Passion Process Progress • Gesponnen GARENS voor breierij en weverij: – Commodities: CO, PES, VIS – Specialiteiten: vlamwerend, antistatisch, geleidend, IR, hoge sterkte, … • Vlakke WEEFSELS voor – Overheidsaanbestedingen (Militair, Politie,…) – Bescherming (FR, AntiMug, AntiTeek, AB,…) met CE-Label – Technische toepassingen (Geleidend, Hoge sterkte,…) – Modische kledijtoepassingen