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Polyolefin Film Enhancement Using
                Cyclic Olefin Copolymers
                 For Retort Applications
                                 Paul D. Tatarka




                                SPE Polyolefins & FlexPack Conference
                                        February 25-27, 2008

SPE Polyolefins & FlexPackCon           www.topas.com
Project Objectives
                 Desired Enhancements for Commercial Retort Films
                 TOPAS COC Value Proposition
                 COC Test Film Structures:
                 ▶ Monolayer Cast Films (4)
                 ▶ Multilayer Blown FIlms (2)
                 ▶ Multilayer Cast Films with PP Skin Layers (5)
                  Retort Pouch Preparation
                 Understand How COC Responds Under Retort Conditions
                 ▶ Appearance, Burst Strength, Gelbo Flex and Barrier
                 ▶ Identify Most Promising COC Film Structures
                  Conclusions and Recommendations for Future Study




SPE Polyolefins & FlexPackCon               www.topas.com
Desired Enhancements for Retort
                      Extend Product Shelf Life From 3 To 5 Years
                      Eliminate Foil To Offer Package Clarity
                      Increase Barrier:
                        ▶OTR
                        ▶MVTR
                      Increase Retort Temperature & Reduce Cycle Time
                      Enhance Package Durability To Prevent Loss of Barrier
                      Increase Package Stiffness For Pouches & Rigid Containers

                                          Commercial Retort (4.58 mil)

                            PET / adh /     Foil /    adh / Nylon / adh /   cast PP

                          0.48 mil         0.50 mil         0.60 mil        3.00 mil




SPE Polyolefins & FlexPackCon                  www.topas.com
What Are Cyclic Olefin Copolymers (COC)?


             The cyclic olefin copolymer (COC) molecule is a
             linear chain of small CH2-CH2 links randomly
             interspersed with large bridged ring elements
             It cannot fold up to make a regular structure, i.e., a
             crystallite

                                NB   NB              NB           NB



             COC has no crystalline melting point, but only a
             glass transition temperature, Tg , at which the
             polymer goes from “glassy” to “rubbery” behavior




SPE Polyolefins & FlexPackCon             www.topas.com
TOPAS® COC - Basic Properties


                 Glass transition temperatures, °C(°F)    Glass Clear, Transparent
                 70 - 180 (154 – 356)
                                                          Sterilizable via Steam, EtO,
                 Modulus of elasticity, N/mm2 (kpsi)      gamma, beta (E-beam)
                 2300 – 3200 (330 – 460)
                                                          Resistant to Alcohols,
                 Tensile strength, N/mm2 (kpsi)           Acids, Bases, Polar
                 63 (9.1)                                 Solvents

                 Density, g/cm3
                                                          High Purity, Low
                 1.02                                     Extractables

                 Water uptake, %
                                                          Low Water Transmission
                 < 0.01                                   Rate
                                                          (WVTR)
                 WVTR, g-mil/100 in2 × day (38°C/90%RH)

                 0.24 – 0.40                              Biocompatible

                                                          Halogen-free
SPE Polyolefins & FlexPackCon                      www.topas.com
TOPAS® COC – Value Proposition in Retort


                Moisture & Oxygen Barrier     - 1.5X to 5X barrier of polyolefins

                Add Heat Resistance           - High Tg grades available (138 -

                                               180ºC)

                Enhance Stiffness             - >2X modulus other polyolefins;

                                                enhances dimensional stability

                Polyolefin Compatible         - Improve performance of PE & PP

                                               components in retort

                Transparency                  - Could offer good package clarity




SPE Polyolefins & FlexPackCon           www.topas.com
Test Structures: TOPAS Blends I
      ID           T1: 70/30 TOPAS 6013 / LLDPE                       T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends
                                                                      T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends
      Purpose Forming Film, Steam Sterilizable                        Stiff, Heat Resistant Blown Film
      Process Cast        Monolayer                                   Blown         Multilayer
      Gauge   4-mil                                                   4.5-mil        3.0-mil

                     Layer    Material                                   Layer    Material
        Layer      Thickness Percentage     Resin     Density   M.I.   Thickness Percentage    Resin     Density   M.I.
                      (%)     In Layer      Type       (g/cc) (dg/min)    (%)     In Layer     Type       (g/cc) (dg/min)

           A           100        30      m-h-LLDPE    0.918   1.00      10          60       o-LLDPE     0.920    1.00
                                          COC:                                                COC:
                                  70      6013F-04     1.020   0.90                  40       6013F-04    1.020    0.90

           B                                                             20          85       o-LLDPE     0.920    1.00
                                                                                              COC:
                                                                                     15       6013F-04    1.020    0.90


           C                                                             40          65       HDPE        0.962    1.00
                                                                                     20       o-LLDPE     0.920    1.00
                                                                                              COC:
                                                                                     15       6013F-04    1.020    0.90

           B                                                             20          85       o-LLDPE     0.920    1.00
                                                                                              COC:
                                                                                     15       6013F-04    1.020    0.90

           A                                                             10          60       o-LLDPE     0.920    1.00
                                                                                              COC:
                                                                                     40       6013F-04    1.020    0.90




SPE Polyolefins & FlexPackCon                          www.topas.com
Test Structures: TOPAS Blends II

ID       T5: PP / LLDPE+LDPE / PP                             T12: 36% TOPAS 6015 PP Coex                            T14: 21% TOPAS 6015 PP Coex
                                                              T16: 36% TOPAS 5013 PP Coex                            T18: 21% TOPAS 5013 PP Coex
Purpose PP Homopolymer LLDPE/LDPE Coex Without COC            High COC Content Coex with PP                          Low COC Content Coex with PP
Process Cast                3-Layer                           Cast                  5-Layer                          Cast                 5-Layer
Gauge 6.0-mil                                                 6-mil                                                  6-mil

         Layer    Material                                     Layer  Material                                     Layer  Material
 Layer Thickness Percentage         Resin     Density M.I. Thickness Percentage         Resin     Density M.I. Thickness Percentage           Resin     Density M.I.
          (%)     In Layer          Type       (g/cc) (dg/min)  (%)   In Layer          Type       (g/cc) (dg/min)  (%)   In Layer            Type       (g/cc) (dg/min)


                                PP                                                  PP                                                    PP
     D       20        100      Homopolymer   0.900   8.50       10         100     Homopolymer   0.900    8.50         10        100     Homopolymer    0.900    8.50

     B                                                           10         100     o-LLDPE       0.920    1.00         10        100     o-LLDPE        0.920    1.00

     A       60         80      o-LLDPE       0.920    1.00      60         35      o-LLDPE       0.923     0.75        60         55     o-LLDPE        0.923    0.75
                        20      LDPE          0.918   12.00                 60      COC            1.02   3.6 / 43                 35     COC            1.02    3.6 / 43
                                                                            5       LDPE          0.918    12.00                   10     LDPE           0.918    12.00

     B                                                           10         100     o-LLDPE       0.920    1.00         10        100     o-LLDPE        0.920    1.00


                                PP                                                  PP Random                                             PP Random
     C       20        100      Homopolymer   0.900   8.50       10         100     Copolymer     0.902    6.50         10        100     Copolymer      0.902    6.50




SPE Polyolefins & FlexPackCon                                      www.topas.com
Flat Film Properties




SPE Polyolefins & FlexPackCon            www.topas.com
Tensile Strength At Yield (ASTM D882)
                                                                                           MD    TD

                                     6000




                                     5000
      Tensile Yield Strength (psi)




                                     4000




                                     3000




                                     2000




                                     1000




                                       0
                                               T5: PP /  T1: TOPAS 6013       T7:           T8:      T12: 36%      T16: 36%      T14: 21%      T18: 21%
                                            LLDPE+LDPE / / LLDPE 4.0 mil 6013+LLDPE & 6013+LLDPE & TOPAS 6015 PP TOPAS 5013 PP TOPAS 6015 PP TOPAS 5013 PP
                                              PP 6.0 mil                 6013+HDPE 4.5 6013+HDPE 3.0   Coex          Coex          Coex          Coex
                                                                              mil           mil



                                                              COC Improves Film Yield Strength By 50 – 200%
                                               Good Balance Between Machine and Transverse Directions (20 IPM)


SPE Polyolefins & FlexPackCon                                                      www.topas.com
Impact Resistance


                                                 Film          Slow Puncture Slow Puncture                   Fast Puncture
                                                Gauge TOPAS® Break Force       Energy to Fast Puncture Total Energy (ft-
            Film Description                     (mil) COC (%)      (lb)      Break (lbf-in) Peak Force (lb)       lb)
                  Test Method                                     ASTM F1306-90   ASTM F1306-90   ISO 7765-2   ISO 7765-2

          T5: PP / LLDPE+LDPE / PP                6.0     0            9.7             6.9           32.4         1.6
           T1: TOPAS 6013 / LLDPE                 4.0     70          10.2             1.8           11.8         0.1

T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends     4.5     20           5.4             3.1           17.8         0.6

T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends     3.0     20          3.8              1.5            9.4         0.4
        T12: 36% TOPAS 6015 PP Coex               6.0     36          16.9             6.3           25.2         0.8
        T16:36% TOPAS 5013 PP Coex                6.0     36           5.1             2.2           26.5         0.3
        T14: 21% TOPAS 6015 PP Coex               6.0     21          13.0             6.4           40.5         1.7
        T18: 21% TOPAS 5013 PP Coex               6.0     21          11.4             5.4           28.3         0.7




             Puncture Resistance Can Be Enhanced By TOPAS COC; Depends On Content & Molecular Weight
                   Lower Percentage Of Higher Molecular Weight COC Improves Puncture Resistance




SPE Polyolefins & FlexPackCon                             www.topas.com
Tensile Modulus (ASTM D882)
                                                                                             MD    TD

                           200,000


                           180,000


                           160,000


                           140,000
            odulus (psi)




                           120,000


                           100,000
   Tensile M




                            80,000


                            60,000


                            40,000


                            20,000


                                0
                                         T5: PP /    T1: TOPAS 6013 / T7: 6013+LLDPE & T8: 6013+LLDPE & T12: 36% TOPAS   T16: 36% TOPAS   T14: 21% TOPAS   T18: 21% TOPAS
                                     LLDPE+LDPE / PP   LLDPE 4.0 mil   6013+HDPE 4.5    6013+HDPE 3.0    6015 PP Coex     5013 PP Coex     6015 PP Coex     5013 PP Coex
                                          6.0 mil                             mil             mil




                                                                COC Improves Film Stiffness By 50 – 200%
                                          Good Balance Between Machine and Transverse Directions (20 IPM)


SPE Polyolefins & FlexPackCon                                                        www.topas.com
Tear Resistance (ASTM D1922)
                                                                              MD    TD

                        3500




                        3000




                        2500
  T a R s ta c (g m )
   e r e is n e ra s




                        2000




                        1500




                        1000




                         500




                           0
                                  T5: PP /  T1: TOPAS 6013       T7:           T8:      T12: 36%      T16: 36%      T14: 21%      T18: 21%
                               LLDPE+LDPE / / LLDPE 4.0 mil 6013+LLDPE & 6013+LLDPE & TOPAS 6015 PP TOPAS 5013 PP TOPAS 6015 PP TOPAS 5013 PP
                                 PP 6.0 mil                 6013+HDPE 4.5 6013+HDPE 3.0   Coex          Coex          Coex          Coex
                                                                 mil           mil




                                  Ordered Alignment Of COC Domains In Films Reduces Tear Resistance
                                                Low Tear Resistance Does Not Imply Poor Durability


SPE Polyolefins & FlexPackCon                                           www.topas.com
Retort Pouch Preparation




SPE Polyolefins & FlexPackCon     www.topas.com
Pouch Preparation

            Lamination
            ▶ Faustel Pilot Size Laminator
            ▶ 50 FPM Line Speed
            ▶ 48 Gauge Corona Treated PET
                     Film Applied to All Untreated Test
                     Films
            ▶ Retortable Henkel Adhesive (3.0
                     – 4.0 lb/ream Basis Weight)
            ▶ Dryer: 150ºF
            ▶ Nip: 160ºF




SPE Polyolefins & FlexPackCon                   www.topas.com
Pouch Preparation

              Pouch Fabrication

              ▶ Pouch Machine: Shanghi
                       Gaoqin Packaging Machinery
                       FSD-600SZ

              ▶ 100 – 125 4-Side Seal Pouches
                       per Test Film

              ▶ Size: 5.0 x 7.5 Inches

              ▶ Bottom Seal: ½-inch

              ▶ Side Seals: 3/16-inch

              ▶ Top Seal: 3/8-inch



SPE Polyolefins & FlexPackCon                www.topas.com
Pouch Preparation


                  Pouch Filling and Sealing
                 ▶ Pouch Filling Machine: Toyo
                          Jidoki Model PMS
                 ▶ Filled With 8 oz Of Water
                 ▶ Pouches Sealed At 140ºC.
                 ▶ PET Removed Prior To Retort




SPE Polyolefins & FlexPackCon                www.topas.com
Pouch Seal Strength (ASTM F88-05)
                                                      TOPAS®    Bottom Seal    Side Seal    Gauge
                 Film Description                     COC (%)   (gram/inch)   (gram/inch)    (mil)
                  Seal Dimension (inch)                            0.5000        0.1875

          T5: PP / LLDPE+LDPE / PP                       0          163           803         6.0
           T1: TOPAS 6013 / LLDPE                       70         2,765         1,266        4.0
T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends           20         2,200         1,242        4.5
T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends           20         2,916         2,008        3.0
        T12: 36% TOPAS 6015 PP Coex                     36         1,216          862         6.0
        T16: 36% TOPAS 5013 PP Coex                     36         1,442          933         6.0
        T14: 21% TOPAS 6015 PP Coex                     21         1,678          414         6.0
        T18: 21% TOPAs 5013 PP Coex                     21         1,389          753         6.0

                 Commercial Retort
    PET / adh / Foil / adh / Nylon / adh / cast PP       0         3,262         2,963        3.9




                                    All Films Have Excellent Seal Strength
                                         COC Enhances Seal Strength


SPE Polyolefins & FlexPackCon                        www.topas.com
Retort Program: Standard 250ºF


 Program             Temperature
 Sequence               (ºF)     Time (Minute) Pressure (psi)

        1                  220           6              20
        2                  250          10              30
        3                  250          60              30
        4                  220           8              25
        5                   80           8              25
        6                   80          20              15




                Sudry Model APR-95 Pilot Retort
              Retort All Pouches In Still Water Spray




SPE Polyolefins & FlexPackCon                           www.topas.com
Pouch Appearance After 250ºF Retort
                                                            ®
                                                     TOPAS                                                    Seal               Gauge
                Film Description                     COC (%)        Leaks             Coloration           Appearance             (mil)


              T5: PP / LLDPE+LDPE / PP                  0          No leakage           Discolored      Slight stress on seals     6.0
                                                                Holes where water                        Stress on side and
               T1: TOPAS 6013 / LLDPE                  70            sprayed              None               botom seals           4.0

 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends         20          Many leaks           Discolored      Much stress on seals       4.5

 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends         20          Many leaks           Discolored      Much stress on seals       3.0

           T12: 36% TOPAS 6015 PP Coex                 36          No leakage             None          Slight stress on seals     6.0

           T16: 36% TOPAS 5013 PP Coex                 36          No leakage             None          Slight stress on seals     6.0

           T14: 21% TOPAS 6015 PP Coex                 21          No leakage             None          Slight stress on seals     6.0
                                                                                                         Stress on side and
           T18: 21% TOPAS 5013 PP Coex                 21          No leakage       Discolored at seals      botom seals           6.0

                 Commercial Retort
    PET / adh / Foil / adh / Nylon / adh / cast PP      0          No leakage             None          Slight stress on seals     3.9




                                         All PP Coextruded Films Survived 250ºF Retort
                                         Films T12 & T18 Were Very Strong After Retort




SPE Polyolefins & FlexPackCon                           www.topas.com
Retort Program: Elevated 260ºF

                                    Program     Temperature
                                    Sequence       (ºF)     Time (Minute) Pressure (psi)

                                       1             220              4            15
                                       2             250              2            30
                                       3             260              2            30
                                       4             260             60            30
                                       5             200              3            30
                                       6             140              2            25
                                       7             80               2            20
                                       8             80              20            15




                                              Sudry Model APR-95 Pilot Retort
                                           Retort All Pouches In Still Water Spray
                                       Program Time Reduced From 112 to 95 Minutes
                                      Higher Retort Temperatures Increases Productivity




SPE Polyolefins & FlexPackCon   www.topas.com
Pouch Appearance After 260ºF Retort


                                                    TOPAS®                                             Seal                Gauge
               Film Description                     COC (%)    Leaks         Coloration             Appearance              (mil)

             T5: PP / LLDPE+LDPE / PP                  0      No leakage   Slight discoloration      Stress on seals         6.0
           T12: 36% TOPAS 6015 PP Coex                36      No leakage   Slight discoloration      Stress on seals         6.0
           T16: 36% TOPAS 5013 PP Coex                36      No leakage   Slight discoloration      Stress on seals         6.0
           T14: 21% TOPAS 6015 PP Coex                21      No leakage   Slight discoloration      Stress on seals         6.0
           T18: 21% TOPAS 5013 PP Coex                21      No leakage   Slight discoloration      Stress on seals         6.0

                Commercial Retort
   PET / adh / Foil / adh / Nylon / adh / cast PP      0      No leakage          None            Slight stress on seals     3.9




                                 Films That Survived 250ºF Retort Were Retorted at 260ºF
                                        All Films Tested Survived Retort at 260ºF




SPE Polyolefins & FlexPackCon                          www.topas.com
Retort Results




SPE Polyolefins & FlexPackCon         www.topas.com
Tensile Modulus (ASTM D882)
                                                                                     Preretort   Post 250   Post 260

                                    200


                                    180


                                    160


                                    140
            Tensile Modulus (ksi)




                                    120


                                    100


                                     80


                                     60


                                     40


                                     20


                                      0
                                          T5: PP /     T1: TOPAS            T7:             T8:         T12: 36%        T14: 21%     T16: 36%     T18: 21%
                                      LLDPE+LDPE      6013 / LLDPE    6013+LLDPE      6013+LLDPE        6015 / PP      6015 / PP    5013 / PP    5013 / PP
                                       / PP 6.0 mil   4.0 mil (MD /   & 6013+HDPE     & 6013+HDPE       Coex (MD       Coex (MD /   Coex (MD /   Coex (MD /
                                         (MD / TD)         TD)         4.5 mil (MD     3.0 mil (MD /      /TD)            TD)          TD)          TD)
                                                                           /TD)            TD)




                                          All Films Show Higher Stiffness Post Retort; Common Phenomenon
                                                Higher Stiffness Appears Proportional to COC Content (2 IPM)

SPE Polyolefins & FlexPackCon                                                        www.topas.com
Tensile Strength (ASTM D882)
                                                                                       Preretort    Post 250   Post 260

                                       8



                                       7



                                       6



                                       5
              Tensile Strength (ksi)




                                       4



                                       3



                                       2



                                       1



                                       0
                                            T5: PP /     T1: TOPAS            T7:            T8:         T12: 36%          T14: 21%     T16: 36%     T18: 21%
                                        LLDPE+LDPE      6013 / LLDPE    6013+LLDPE     6013+LLDPE        6015 / PP        6015 / PP    5013 / PP    5013 / PP
                                         / PP 6.0 mil   4.0 mil (MD /   & 6013+HDPE    & 6013+HDPE       Coex (MD         Coex (MD /   Coex (MD /   Coex (MD /
                                           (MD / TD)         TD)         4.5 mil (MD    3.0 mil (MD /      /TD)              TD)          TD)          TD)
                                                                             /TD)           TD)



                                                                Modest Change of Tensile Strength Post Retort
                                       Magnitude of Tensile Strength Is Proportional to COC Content & MW (2 IPM)


SPE Polyolefins & FlexPackCon                                                           www.topas.com
Yield Elongation (ASTM D882)
                                                                                 Preretort   Post 250   Post 260

                                 30




                                 25




                                 20
          Yield Elongation (%)




                                 15




                                 10




                                  5




                                  0
                                      T5: PP /     T1: TOPAS            T7:            T8:         T12: 36%         T14: 21%     T16: 36%     T18: 21%
                                  LLDPE+LDPE      6013 / LLDPE    6013+LLDPE     6013+LLDPE        6015 / PP       6015 / PP    5013 / PP    5013 / PP
                                   / PP 6.0 mil   4.0 mil (MD /   & 6013+HDPE    & 6013+HDPE       Coex (MD        Coex (MD /   Coex (MD /   Coex (MD /
                                     (MD / TD)         TD)         4.5 mil (MD    3.0 mil (MD /      /TD)             TD)          TD)          TD)
                                                                       /TD)           TD)



                                                         Modest Reduction In Yield Elongation Post Retort
                                                  Yield Elongation Is More Asymmetric Pre – Vs. Post Retort


SPE Polyolefins & FlexPackCon                                                     www.topas.com
T5: After & Before Retort / DMA
                                                                                  Sample: AL1367-9 Topas multi-L film                              File: C:TADataDMAQ306AL1367_9.001
                                                                                  Size: 21.5500 x 6.3500 x 0.1500 mm               DMA             Operator: RTC
                                                                                  Method: Topas-Blend-TempSwe                                      Run Date: 05-Jul-2006 07:54
                                                                                  Comment: AL1367-9 Topas multi-L filmm                            Instrument: 2980 DMA V1.7B
                                                                                    1000                                                                                                        1000




                                                                                                                                                        137.89°C


                                                                                                                                                                                                100




                                                        ] Storage Modulus (MPa)




                                                                                                                                                                                                       ] Loss Modulus (MPa)
                                                                                     100                                                                                                   1




                                                                                                                                                                            ] Tan Delta
                                                                                                                                                                                                10




                                                                                                                                                                            [
                                                                                      10                                                                                                  0.1




                                                                                                                                                                                                       [
                                                        [
                                                                                                                                                                                                1




                                                                                        1                                                                                                       0.1
                                                                                            30         50            70   90            110       130              150           170
                                                                                                                               Temperature (°C)                          Universal V4.1D TA Instruments




                                           PP - LLDPE+LDPE - PP
                                      Discoloration After Retort At 250ºF
                                High Modulus Retained Over Broad Temperature


SPE Polyolefins & FlexPackCon                 www.topas.com
T1: After & Before Retort / DMA
                                                                                    Sample: AL1367-5 Topas multi-L film                                  File: C:TADataDMAQ306AL1367_5.001
                                                                                    Size: 19.4800 x 6.3500 x 0.1500 mm                   DMA             Operator: RTC
                                                                                    Method: Topas-Blend-TempSwe                                          Run Date: 30-Jun-2006 12:35
                                                                                    Comment: AL1367-5 Topas multi-L film                                 Instrument: 2980 DMA V1.7B
                                                                                      1000                                                                                                           100




                                                          ] Storage Modulus (MPa)




                                                                                                                                                                                                           ] Loss Modulus (MPa)
                                                                                       100                                                                                                      1    10




                                                                                                                                                                                 ] Tan Delta
                                                                                                                                                                                 [
                                                                                         10                                                                                                    0.1   1




                                                                                                                                                                                                           [
                                                          [
                                                                                                                                                                  157.25°C




                                                                                          1                                                                                                          0.1
                                                                                              30         50                70   90            110       130         150               170
                                                                                                                                     Temperature (°C)                         Universal V4.1D TA Instruments




                                            70% 6013 COC + 30% LLDPE
                                        Commercial Steam Sterilization Film
                                Softens Gradually Up To Glass Transition Temperature


SPE Polyolefins & FlexPackCon                    www.topas.com
T7: After & Before Retort / DMA

                                                                                       Sample: AL1367-3 Topas blend film                                    File: C:TADataDMAQ306AL1367_3.001
                                                                                       Size: 18.3000 x 6.3500 x 0.1000 mm                 DMA               Operator: RTC
                                                                                       Method: Topas-Blend-TempSwe                                          Run Date: 30-Jun-2006 10:52
                                                                                       Comment: AL1367-3 Topas blend film                                   Instrument: 2980 DMA V1.7B
                                                                                         1000                                                                                                           1000




                                                                                                                                                122.80°C

                                                                                                                                                                                                        100




                                                             ] Storage Modulus (MPa)




                                                                                                                                                                                                               ] Loss Modulus (MPa)
                                                                                          100                                                                                                      1




                                                                                                                                                                                    ] Tan Delta
                                                                                                                                                                                                        10




                                                                                                                                                                                    [
                                                                                           10                                                                                                     0.1




                                                                                                                                                                                                               [
                                                             [
                                                                                                                                                                                                        1




                                                                                             1                                                                                                          0.1
                                                                                                 30         50              70   90            110         130         150               170
                                                                                                                                      Temperature (°C)                           Universal V4.1D TA Instruments




                                5-Layer 6013 / LDPE + 6013 / HDPE Blended Blown Film
                                            4.5-mil, Failed Retort at 250ºF
                                    Glass Transition Temperature Occurs at Retort


SPE Polyolefins & FlexPackCon                     www.topas.com
T8: After & Before Retort / DMA
                                                                                   Sample: AL1367-4 Topas blend film                                  File: C:TADataDMAQ306Al1367_4.001
                                                                                   Size: 19.9700 x 6.3500 x 0.1000 mm                 DMA             Operator: RTC
                                                                                   Method: Topas-Blend-TempSwe                                        Run Date: 30-Jun-2006 11:46
                                                                                   Comment: AL1367-4 Topas blend film                                 Instrument: 2980 DMA V1.7B
                                                                                     1000                                                                                                          1000




                                                                                                                                    108.56°C
                                                                                                                                                                                                   100




                                                         ] Storage Modulus (MPa)




                                                                                                                                                                                                          ] Loss Modulus (MPa)
                                                                                      100                                                                                                     1




                                                                                                                                                                               ] Tan Delta
                                                                                                                                                                                                   10




                                                                                                                                                                               [
                                                                                       10                                                                                                    0.1




                                                                                                                                                                                                          [
                                                         [
                                                                                                                                                                                                   1




                                                                                         1                                                                                                         0.1
                                                                                             30         50              70   90            110       130          150              170
                                                                                                                                  Temperature (°C)                          Universal V4.1D TA Instruments




                          5-Layer 6013 / LDPE + 6013 / HDPE Blended Blown Film
                                      3.0-mil, Failed Retort at 250ºF
                  Glass Transition Temperature Occurs Significantly Below Retort


SPE Polyolefins & FlexPackCon                  www.topas.com
T12: Before & After Retort / DMA
                                                                                  Sample: AL1367-1B Topas blend film                                 File: C:TADataDMAQ306AL1367_1B.001
                                                                                  Size: 23.7900 x 6.3500 x 0.1000 mm                 DMA             Operator: RTC
                                                                                  Method: Topas-Blend-TempSwe                                        Run Date: 30-Jun-2006 09:11
                                                                                  Comment: AL1367-1 Topas blend film                                 Instrument: 2980 DMA V1.7B
                                                                                    1000                                                                                                         100

                                                                                                                                                              149.45°C




                                                        ] Storage Modulus (MPa)




                                                                                                                                                                                                       ] Loss Modulus (MPa)
                                                                                     100                                                                                                    1    10




                                                                                                                                                                             ] Tan Delta
                                                                                                                                                                             [
                                                                                      10                                                                                                   0.1   1




                                                                                                                                                                                                       [
                                                        [
                                                                                        1                                                                                                        0.1
                                                                                            30         50              70   90            110       130         150              170
                                                                                                                                 Temperature (°C)                         Universal V4.1D TA Instruments




                                            36% TOPAS 6015
                  Slight Discoloration, But Excellent Integrity After Retort at 250ºF
                            Stiffer At Much Higher Temperatures vs. TOPAS 5013



SPE Polyolefins & FlexPackCon                  www.topas.com
T16: Pouches Before & After Retort

                                                                                 Sample: AL1367-2 Topas blend film                                     File: C:TADataDMAQ306AL1367_2.001
                                                                                 Size: 22.7000 x 6.3500 x 0.1000 mm                 DMA                Operator: RTC
                                                                                 Method: Topas-Blend-TempSwe                                           Run Date: 30-Jun-2006 10:00
                                                                                 Comment: AL1367-2 Topas blend film                                    Instrument: 2980 DMA V1.7B
                                                                                   1000                                                                                                            1000




                                                                                                                                                   139.37°C


                                                                                                                                                                                                   100




                                                       ] Storage Modulus (MPa)




                                                                                                                                                                                                          ] Loss Modulus (MPa)
                                                                                    100                                                                                                       1




                                                                                                                                                                               ] Tan Delta
                                                                                                                                                                                                   10




                                                                                                                                                                               [
                                                                                     10                                                                                                      0.1




                                                                                                                                                                                                          [
                                                       [
                                                                                                                                                                                                   1




                                                                                       1                                                                                                           0.1
                                                                                           30         50              70   90            110         130          150               170
                                                                                                                                Temperature (°C)                            Universal V4.1D TA Instruments




                                              36% TOPAS 5013
                                   Good Appearance After Retort At 250ºF.
                                High Modulus Retained Over Broad Temperature


SPE Polyolefins & FlexPackCon                 www.topas.com
T14: After & Before Retort / DMA

                                                                                   Sample: AL1367-10 Topas multi-L film                                File: C:TADataDMAQ306AL1367_10.001
                                                                                   Size: 18.6100 x 6.3500 x 0.1500 mm                DMA               Operator: RTC
                                                                                   Method: Topas-Blend-TempSwe                                         Run Date: 05-Jul-2006 09:04
                                                                                   Comment: AL1367-10 Topas multi-L film                               Instrument: 2980 DMA V1.7B
                                                                                     1000                                                                                                          1000




                                                                                                                                                                                                   100




                                                         ] Storage Modulus (MPa)




                                                                                                                                                                                                          ] Loss Modulus (MPa)
                                                                                      100                                                                                                     1
                                                                                                                                                    124.83°C




                                                                                                                                                                               ] Tan Delta
                                                                                                                                                                                                   10




                                                                                                                                                                               [
                                                                                        10                                                                                                   0.1




                                                                                                                                                                                                          [
                                                         [
                                                                                                                                                                                                   1




                                                                                         1                                                                                                         0.1
                                                                                             30         50             70   90            110        130          150               170
                                                                                                                                 Temperature (°C)                           Universal V4.1D TA Instruments




                                              21% TOPAS 6015
                  Slight Discoloration, But Excellent Integrity After Retort at 250ºF
                                Stiffer At Higher Temperatures vs. TOPAS 5013


SPE Polyolefins & FlexPackCon                    www.topas.com
T18: Pouches Before & After Retort

                                                                                    Sample: AL1367-11 Topas multi-L film                              File: C:TADataDMAQ306AL1367_11.001
                                                                                    Size: 14.5200 x 6.3500 x 0.1500 mm                DMA             Operator: RTC
                                                                                    Method: Topas-Blend-TempSwe                                       Run Date: 05-Jul-2006 09:49
                                                                                    Comment: AL1367-11 Topas multi-L film                             Instrument: 2980 DMA V1.7B
                                                                                      1000                                                                                                        1000




                                                                                                                                                                                                  100




                                                          ] Storage Modulus (MPa)




                                                                                                                                                                                                         ] Loss Modulus (MPa)
                                                                                       100                                                                                                   1




                                                                                                                                                                              ] Tan Delta
                                                                                                                                                                                                  10
                                                                                                                                                       133.63°C




                                                                                                                                                                              [
                                                                                         10                                                                                                 0.1




                                                                                                                                                                                                         [
                                                          [
                                                                                                                                                                                                  1




                                                                                          1                                                                                                       0.1
                                                                                              30         50             70   90            110       130          150              170
                                                                                                                                  Temperature (°C)                         Universal V4.1D TA Instruments




                                                 21% TOPAS 5013
                                      Good Appearance After Retort At 250ºF.
                                Package Maintains Integrity & Dimensional Stability.


SPE Polyolefins & FlexPackCon                    www.topas.com
Pouch Burst Test: (ASTM D642-00)

                                                            TOPAS® COC   250ºF Retort   260ºF Retort
                        Film Description                       (%)        Force (lb)     Force (lb)

                     T5: PP / LLDPE+LDPE / PP                    0           729            424
                   T12: 36% TOPAS 6015 PP Coex                  36           228            243
                   T16: 36% TOPAS 5013 PP Coex                  36           311            372
                   T14: 21% TOPAS 6015 PP Coex                  21           123            258
                   T18: 21% TOPAS 5013 PP Coex                  21           706            943

                       Commercial Retort
          PET / adh / Foil / adh / Nylon / adh / cast PP        0            1,075          1,000




                             Burst Tester - Lansmont M13710
          Pouches Containng COC Had Higher Force After Retorting At 260ºF vs. 250ºF
                   TOPAS 5013 Enhanced Burst Bettter Than TOPAS 6015




SPE Polyolefins & FlexPackCon                          www.topas.com
Gelbo Flex: (ASTM D392-93)

                                                      Film
                                                                  ®
                                                     Gauge TOPAS
               Film Description                       (mil) COC (%)   Pre-Retort    250ºF Retort   260ºF Retort
             T5: PP / LLDPE+LDPE / PP                 6.0        0    No Pinholes    No Pinholes     Pinholes
              T1: TOPAS 6013 / LLDPE                  4.0       70     Pinholes       Pinholes       Pinholes

 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends        4.5       20    No Pinholes    No Pinholes    No Pinholes

 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends        3.0       20    No Pinholes    No Pinholes    No Pinholes
         T12: 36% TOPAS 6015 PP Coex                  6.0       36     Pinholes      No Pinholes    No Pinholes
         T16: 36% TOPAS 5013 PP Coex                  6.0       36     Pinholes      No Pinholes    No Pinholes
         T14: 21% TOPAS 6015 PP Coex                  6.0       21     Pinholes       Pinholes       Pinholes
         T18: 21% TOPAS 5013 PP Coex                  6.0       21     Pinholes       Pinholes       Pinholes


                 Commercial Retort
    PET / adh / Foil / adh / Nylon / adh / cast PP     0        26    No Pinholes     Not Tested    No Pinholes




                                      Gelbo Flex Tester Model 500ES
                                     All Samples Flexed At 250 Cycles
             Pinholes Detected By Penetration Of Red Dye Through Film On To White Background
              Four COC Coextrueded Films Exhibit Excellent Durability & Flex Crack Resistance




SPE Polyolefins & FlexPackCon                               www.topas.com
MVTR @ 37.8ºC; 100% R.H. (ASTM F1249-01)

                                                                            Post 250ºF   Post 260ºF
                                                             Pre-Retort    Retort MVTR Retort MVTR
                                                     TOPAS® MVTR (g/100     (g/100 in2 / (g/100 in2 /
                  Film Description                   COC (%)  in2 / day)       day)         day)

           T5: PP / LLDPE+LDPE / PP                     0        0.157           ---         0.110
 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends         20        0.211         0.200         0.176
 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends         20        0.129           ---           ---
         T12: 36% TOPAS 6015 PP Coex                   36        0.074           ---         0.053
         T16: 36% TOPAS 5013 PP Coex                   36        0.071         0.050           ---

                 Commercial Retort
    PET / adh / Foil / adh / Nylon / adh / cast PP      0        0.019          ---          0.031




           Foil Based Commercial Retort Pouches Loses MVTR When Excessively Flexed
                   COC Containing Structures Maintain Good MVTR After Retort
           COC Containing Structures Can Improve Post Retort MVTR Of Polyolefin Film




SPE Polyolefins & FlexPackCon                        www.topas.com
OTR @ 37.8ºC; 0% R.H. (ASTM D3985-02)
                                                                               Post 250ºF      Post 260ºF
                                                               Pre-Retort     Retort OTR      Retort OTR
                                                     TOPAS® OTR (cc/100       (cc/100 in2 /   (cc/100 in2 /
                  Film Description                   COC (%) in2 / day atm)     day atm)        day atm)

           T5: PP / LLDPE+LDPE / PP                      0          67             38              ---
 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends          20          71             85              ---
 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends          20          63             ---             ---
         T12: 36% TOPAS 6015 PP Coex                    36          22             ---             15
         T16: 36% TOPAS 5013 PP Coex                    36          26             35              ---

                 Commercial Retort
    PET / adh / Foil / adh / Nylon / adh / cast PP      0           26             ---             Fail




          Foil Based Commercial Retort Pouches Loses Barrier When Excessively Flexed
                   COC Containing Structures Maintain Good OTR After Retort
           COC Containing Structures Can Improve Post Retort OTR Of Polyolefin Film


SPE Polyolefins & FlexPackCon                        www.topas.com
Summary & Conclusions




SPE Polyolefins & FlexPackCon    www.topas.com
Film & Retort Pouch Property Comparative
                                         T5: PP / (LLDPE+LDPE) / PP       T12: PP / (LLDPE+LDPE+6015) / PP




                                                          (+) Slow Puncture Force (lb)
                                                                  250


                                                                  200
          (+) MVTR @ 260ºF Retort (g/100in2 day)                                              ( - ) Slow Puncture Energy (in-lb)
                                                                  150


                                                                  100


                                                                   50


    (+) MVTR Pre-Retort (g/100in2 day)                                0                                 (+) MD Tensile Yield (ksi)




       (+) OTR @ Post Retort (cc/100in2 day atm)                                              (+) TD Tensile Yield (ksi)




                                                      (+) Glass Transition Temperature (ºC)




SPE Polyolefins & FlexPackCon                              www.topas.com
TOPAS® COC – Conclusions & Benefits

                                TOPAS COC Enhances Stiffness, Dimensional Stability &
                                Package Integrity At Retort Temperatures

                                TOPAS COC Enables Use Of PE, Especially LLDPE, In
                                Retort Applications

                                TOPAS COC Improves Moisture And Oxygen Barrier
                                Properties Of Polyolefins

                                COC Coextruded Structures With PP Are Most Effective

                                TOPAS 6015 (Higher Molecular Weight and Tg) Is More
                                Effective Than TOPAS 5013 For Property Enhancement.
                                TOPAS 6017, Tg = 180ºC, Should Be Included In Future
                                Development Programs



SPE Polyolefins & FlexPackCon                  www.topas.com
Acknowledgments


               TOPAS® Retort Team:
                        Adam Barton, Wolfram Goerlitz, Randy Jester,
                        Tim Kneale, Robert Roschen, Bernd Sparenberg


               CEFPACK Consortium, Clemson University:
                        Dr. Duncan Darby, Dr. Scott Whiteside &
                        Ms. Pat Marcondes



                            TOPAS® Cyclic Olefin Copolymer (COC)
                               Your Clear Advantage in Retort.
                                          Any questions?

SPE Polyolefins & FlexPackCon              www.topas.com
NOTICE TO USERS: To the best of our knowledge, the information contained in this publication is accurate, however we do not assume
         any liability whatsoever for the accuracy and completeness of such information. The information contained in this publication should not be
         construed as a promise or guarantee of specific properties of our products. All technical information and services of TOPAS Advanced
         Polymers, Inc. are intended for use by persons having skill and experience in the use of such information or service, at their own risk.

         Further, the analysis techniques included in this publication are often simplifications and, therefore, approximate in nature. More vigorous
         analysis techniques and prototype testing are strongly recommended to verify satisfactory part performance. Anyone intending to rely on
         any recommendation or to use any equipment, processing technique or material mentioned in this publication should satisfy themselves
         that they can meet all applicable safety and health standards.

         It is the sole responsibility of the users to investigate whether any existing patents are infringed by the use of the materials mentioned in
         this publication.

         Properties of molded parts, sheets and films can be influenced by a wide variety of factors including, but not limited to, material selection,
         additives, part design, processing conditions and environmental exposure. Any determination of the suitability of a particular material and
         part design for any use contemplated by the user is the sole responsibility of the user. The user must verify that the material, as
         subsequently processed, meets the requirements of the particular product or use. The user is encouraged to test prototypes or samples of
         the product under the harshest conditions to be encountered to determine the suitability of the materials.

         Material data and values included in this publication are either based on testing of laboratory test specimens and represent data that fall
         within the normal range of properties for natural material or were extracted from various published sources. All are believed to be
         representative. These values alone do not represent a sufficient basis for any part design and are not intended for use in establishing
         maximum, minimum, or ranges of values for specification purposes. Colorants or other additives may cause significant variations in data
         values.

         We strongly recommend that users seek and adhere to the manufacturer’s current instructions for handling each material they use, and to
         entrust the handling of such material to adequately trained personnel only. Please call TOPAS Advanced Polymers, Inc. - hotline (859)
         746-6447 x4400 for additional technical information. Call Customer Services at (859) 746-6447 x4402 for the appropriate Material Safety
         Data Sheets (MSDS) before attempting to process our products. Moreover, there is a need to reduce human exposure to many materials
         to the lowest practical limits in view of possible adverse effects. To the extent that any hazards may have been mentioned in this
         publication, we neither suggest nor guarantee that such hazards are the only ones that exist.

         The products mentioned herein are not intended for use in medical or dental implants.




SPE Polyolefins & FlexPackCon                                   www.topas.com

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Enhancing Polyolefin Films for Retort Applications Using Cyclic Olefin Copolymers

  • 1. Polyolefin Film Enhancement Using Cyclic Olefin Copolymers For Retort Applications Paul D. Tatarka SPE Polyolefins & FlexPack Conference February 25-27, 2008 SPE Polyolefins & FlexPackCon www.topas.com
  • 2. Project Objectives Desired Enhancements for Commercial Retort Films TOPAS COC Value Proposition COC Test Film Structures: ▶ Monolayer Cast Films (4) ▶ Multilayer Blown FIlms (2) ▶ Multilayer Cast Films with PP Skin Layers (5) Retort Pouch Preparation Understand How COC Responds Under Retort Conditions ▶ Appearance, Burst Strength, Gelbo Flex and Barrier ▶ Identify Most Promising COC Film Structures Conclusions and Recommendations for Future Study SPE Polyolefins & FlexPackCon www.topas.com
  • 3. Desired Enhancements for Retort Extend Product Shelf Life From 3 To 5 Years Eliminate Foil To Offer Package Clarity Increase Barrier: ▶OTR ▶MVTR Increase Retort Temperature & Reduce Cycle Time Enhance Package Durability To Prevent Loss of Barrier Increase Package Stiffness For Pouches & Rigid Containers Commercial Retort (4.58 mil) PET / adh / Foil / adh / Nylon / adh / cast PP 0.48 mil 0.50 mil 0.60 mil 3.00 mil SPE Polyolefins & FlexPackCon www.topas.com
  • 4. What Are Cyclic Olefin Copolymers (COC)? The cyclic olefin copolymer (COC) molecule is a linear chain of small CH2-CH2 links randomly interspersed with large bridged ring elements It cannot fold up to make a regular structure, i.e., a crystallite NB NB NB NB COC has no crystalline melting point, but only a glass transition temperature, Tg , at which the polymer goes from “glassy” to “rubbery” behavior SPE Polyolefins & FlexPackCon www.topas.com
  • 5. TOPAS® COC - Basic Properties Glass transition temperatures, °C(°F) Glass Clear, Transparent 70 - 180 (154 – 356) Sterilizable via Steam, EtO, Modulus of elasticity, N/mm2 (kpsi) gamma, beta (E-beam) 2300 – 3200 (330 – 460) Resistant to Alcohols, Tensile strength, N/mm2 (kpsi) Acids, Bases, Polar 63 (9.1) Solvents Density, g/cm3 High Purity, Low 1.02 Extractables Water uptake, % Low Water Transmission < 0.01 Rate (WVTR) WVTR, g-mil/100 in2 × day (38°C/90%RH) 0.24 – 0.40 Biocompatible Halogen-free SPE Polyolefins & FlexPackCon www.topas.com
  • 6. TOPAS® COC – Value Proposition in Retort Moisture & Oxygen Barrier - 1.5X to 5X barrier of polyolefins Add Heat Resistance - High Tg grades available (138 - 180ºC) Enhance Stiffness - >2X modulus other polyolefins; enhances dimensional stability Polyolefin Compatible - Improve performance of PE & PP components in retort Transparency - Could offer good package clarity SPE Polyolefins & FlexPackCon www.topas.com
  • 7. Test Structures: TOPAS Blends I ID T1: 70/30 TOPAS 6013 / LLDPE T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends Purpose Forming Film, Steam Sterilizable Stiff, Heat Resistant Blown Film Process Cast Monolayer Blown Multilayer Gauge 4-mil 4.5-mil 3.0-mil Layer Material Layer Material Layer Thickness Percentage Resin Density M.I. Thickness Percentage Resin Density M.I. (%) In Layer Type (g/cc) (dg/min) (%) In Layer Type (g/cc) (dg/min) A 100 30 m-h-LLDPE 0.918 1.00 10 60 o-LLDPE 0.920 1.00 COC: COC: 70 6013F-04 1.020 0.90 40 6013F-04 1.020 0.90 B 20 85 o-LLDPE 0.920 1.00 COC: 15 6013F-04 1.020 0.90 C 40 65 HDPE 0.962 1.00 20 o-LLDPE 0.920 1.00 COC: 15 6013F-04 1.020 0.90 B 20 85 o-LLDPE 0.920 1.00 COC: 15 6013F-04 1.020 0.90 A 10 60 o-LLDPE 0.920 1.00 COC: 40 6013F-04 1.020 0.90 SPE Polyolefins & FlexPackCon www.topas.com
  • 8. Test Structures: TOPAS Blends II ID T5: PP / LLDPE+LDPE / PP T12: 36% TOPAS 6015 PP Coex T14: 21% TOPAS 6015 PP Coex T16: 36% TOPAS 5013 PP Coex T18: 21% TOPAS 5013 PP Coex Purpose PP Homopolymer LLDPE/LDPE Coex Without COC High COC Content Coex with PP Low COC Content Coex with PP Process Cast 3-Layer Cast 5-Layer Cast 5-Layer Gauge 6.0-mil 6-mil 6-mil Layer Material Layer Material Layer Material Layer Thickness Percentage Resin Density M.I. Thickness Percentage Resin Density M.I. Thickness Percentage Resin Density M.I. (%) In Layer Type (g/cc) (dg/min) (%) In Layer Type (g/cc) (dg/min) (%) In Layer Type (g/cc) (dg/min) PP PP PP D 20 100 Homopolymer 0.900 8.50 10 100 Homopolymer 0.900 8.50 10 100 Homopolymer 0.900 8.50 B 10 100 o-LLDPE 0.920 1.00 10 100 o-LLDPE 0.920 1.00 A 60 80 o-LLDPE 0.920 1.00 60 35 o-LLDPE 0.923 0.75 60 55 o-LLDPE 0.923 0.75 20 LDPE 0.918 12.00 60 COC 1.02 3.6 / 43 35 COC 1.02 3.6 / 43 5 LDPE 0.918 12.00 10 LDPE 0.918 12.00 B 10 100 o-LLDPE 0.920 1.00 10 100 o-LLDPE 0.920 1.00 PP PP Random PP Random C 20 100 Homopolymer 0.900 8.50 10 100 Copolymer 0.902 6.50 10 100 Copolymer 0.902 6.50 SPE Polyolefins & FlexPackCon www.topas.com
  • 9. Flat Film Properties SPE Polyolefins & FlexPackCon www.topas.com
  • 10. Tensile Strength At Yield (ASTM D882) MD TD 6000 5000 Tensile Yield Strength (psi) 4000 3000 2000 1000 0 T5: PP / T1: TOPAS 6013 T7: T8: T12: 36% T16: 36% T14: 21% T18: 21% LLDPE+LDPE / / LLDPE 4.0 mil 6013+LLDPE & 6013+LLDPE & TOPAS 6015 PP TOPAS 5013 PP TOPAS 6015 PP TOPAS 5013 PP PP 6.0 mil 6013+HDPE 4.5 6013+HDPE 3.0 Coex Coex Coex Coex mil mil COC Improves Film Yield Strength By 50 – 200% Good Balance Between Machine and Transverse Directions (20 IPM) SPE Polyolefins & FlexPackCon www.topas.com
  • 11. Impact Resistance Film Slow Puncture Slow Puncture Fast Puncture Gauge TOPAS® Break Force Energy to Fast Puncture Total Energy (ft- Film Description (mil) COC (%) (lb) Break (lbf-in) Peak Force (lb) lb) Test Method ASTM F1306-90 ASTM F1306-90 ISO 7765-2 ISO 7765-2 T5: PP / LLDPE+LDPE / PP 6.0 0 9.7 6.9 32.4 1.6 T1: TOPAS 6013 / LLDPE 4.0 70 10.2 1.8 11.8 0.1 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 4.5 20 5.4 3.1 17.8 0.6 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 3.0 20 3.8 1.5 9.4 0.4 T12: 36% TOPAS 6015 PP Coex 6.0 36 16.9 6.3 25.2 0.8 T16:36% TOPAS 5013 PP Coex 6.0 36 5.1 2.2 26.5 0.3 T14: 21% TOPAS 6015 PP Coex 6.0 21 13.0 6.4 40.5 1.7 T18: 21% TOPAS 5013 PP Coex 6.0 21 11.4 5.4 28.3 0.7 Puncture Resistance Can Be Enhanced By TOPAS COC; Depends On Content & Molecular Weight Lower Percentage Of Higher Molecular Weight COC Improves Puncture Resistance SPE Polyolefins & FlexPackCon www.topas.com
  • 12. Tensile Modulus (ASTM D882) MD TD 200,000 180,000 160,000 140,000 odulus (psi) 120,000 100,000 Tensile M 80,000 60,000 40,000 20,000 0 T5: PP / T1: TOPAS 6013 / T7: 6013+LLDPE & T8: 6013+LLDPE & T12: 36% TOPAS T16: 36% TOPAS T14: 21% TOPAS T18: 21% TOPAS LLDPE+LDPE / PP LLDPE 4.0 mil 6013+HDPE 4.5 6013+HDPE 3.0 6015 PP Coex 5013 PP Coex 6015 PP Coex 5013 PP Coex 6.0 mil mil mil COC Improves Film Stiffness By 50 – 200% Good Balance Between Machine and Transverse Directions (20 IPM) SPE Polyolefins & FlexPackCon www.topas.com
  • 13. Tear Resistance (ASTM D1922) MD TD 3500 3000 2500 T a R s ta c (g m ) e r e is n e ra s 2000 1500 1000 500 0 T5: PP / T1: TOPAS 6013 T7: T8: T12: 36% T16: 36% T14: 21% T18: 21% LLDPE+LDPE / / LLDPE 4.0 mil 6013+LLDPE & 6013+LLDPE & TOPAS 6015 PP TOPAS 5013 PP TOPAS 6015 PP TOPAS 5013 PP PP 6.0 mil 6013+HDPE 4.5 6013+HDPE 3.0 Coex Coex Coex Coex mil mil Ordered Alignment Of COC Domains In Films Reduces Tear Resistance Low Tear Resistance Does Not Imply Poor Durability SPE Polyolefins & FlexPackCon www.topas.com
  • 14. Retort Pouch Preparation SPE Polyolefins & FlexPackCon www.topas.com
  • 15. Pouch Preparation Lamination ▶ Faustel Pilot Size Laminator ▶ 50 FPM Line Speed ▶ 48 Gauge Corona Treated PET Film Applied to All Untreated Test Films ▶ Retortable Henkel Adhesive (3.0 – 4.0 lb/ream Basis Weight) ▶ Dryer: 150ºF ▶ Nip: 160ºF SPE Polyolefins & FlexPackCon www.topas.com
  • 16. Pouch Preparation Pouch Fabrication ▶ Pouch Machine: Shanghi Gaoqin Packaging Machinery FSD-600SZ ▶ 100 – 125 4-Side Seal Pouches per Test Film ▶ Size: 5.0 x 7.5 Inches ▶ Bottom Seal: ½-inch ▶ Side Seals: 3/16-inch ▶ Top Seal: 3/8-inch SPE Polyolefins & FlexPackCon www.topas.com
  • 17. Pouch Preparation Pouch Filling and Sealing ▶ Pouch Filling Machine: Toyo Jidoki Model PMS ▶ Filled With 8 oz Of Water ▶ Pouches Sealed At 140ºC. ▶ PET Removed Prior To Retort SPE Polyolefins & FlexPackCon www.topas.com
  • 18. Pouch Seal Strength (ASTM F88-05) TOPAS® Bottom Seal Side Seal Gauge Film Description COC (%) (gram/inch) (gram/inch) (mil) Seal Dimension (inch) 0.5000 0.1875 T5: PP / LLDPE+LDPE / PP 0 163 803 6.0 T1: TOPAS 6013 / LLDPE 70 2,765 1,266 4.0 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 2,200 1,242 4.5 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 2,916 2,008 3.0 T12: 36% TOPAS 6015 PP Coex 36 1,216 862 6.0 T16: 36% TOPAS 5013 PP Coex 36 1,442 933 6.0 T14: 21% TOPAS 6015 PP Coex 21 1,678 414 6.0 T18: 21% TOPAs 5013 PP Coex 21 1,389 753 6.0 Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 3,262 2,963 3.9 All Films Have Excellent Seal Strength COC Enhances Seal Strength SPE Polyolefins & FlexPackCon www.topas.com
  • 19. Retort Program: Standard 250ºF Program Temperature Sequence (ºF) Time (Minute) Pressure (psi) 1 220 6 20 2 250 10 30 3 250 60 30 4 220 8 25 5 80 8 25 6 80 20 15 Sudry Model APR-95 Pilot Retort Retort All Pouches In Still Water Spray SPE Polyolefins & FlexPackCon www.topas.com
  • 20. Pouch Appearance After 250ºF Retort ® TOPAS Seal Gauge Film Description COC (%) Leaks Coloration Appearance (mil) T5: PP / LLDPE+LDPE / PP 0 No leakage Discolored Slight stress on seals 6.0 Holes where water Stress on side and T1: TOPAS 6013 / LLDPE 70 sprayed None botom seals 4.0 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 Many leaks Discolored Much stress on seals 4.5 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 Many leaks Discolored Much stress on seals 3.0 T12: 36% TOPAS 6015 PP Coex 36 No leakage None Slight stress on seals 6.0 T16: 36% TOPAS 5013 PP Coex 36 No leakage None Slight stress on seals 6.0 T14: 21% TOPAS 6015 PP Coex 21 No leakage None Slight stress on seals 6.0 Stress on side and T18: 21% TOPAS 5013 PP Coex 21 No leakage Discolored at seals botom seals 6.0 Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 No leakage None Slight stress on seals 3.9 All PP Coextruded Films Survived 250ºF Retort Films T12 & T18 Were Very Strong After Retort SPE Polyolefins & FlexPackCon www.topas.com
  • 21. Retort Program: Elevated 260ºF Program Temperature Sequence (ºF) Time (Minute) Pressure (psi) 1 220 4 15 2 250 2 30 3 260 2 30 4 260 60 30 5 200 3 30 6 140 2 25 7 80 2 20 8 80 20 15 Sudry Model APR-95 Pilot Retort Retort All Pouches In Still Water Spray Program Time Reduced From 112 to 95 Minutes Higher Retort Temperatures Increases Productivity SPE Polyolefins & FlexPackCon www.topas.com
  • 22. Pouch Appearance After 260ºF Retort TOPAS® Seal Gauge Film Description COC (%) Leaks Coloration Appearance (mil) T5: PP / LLDPE+LDPE / PP 0 No leakage Slight discoloration Stress on seals 6.0 T12: 36% TOPAS 6015 PP Coex 36 No leakage Slight discoloration Stress on seals 6.0 T16: 36% TOPAS 5013 PP Coex 36 No leakage Slight discoloration Stress on seals 6.0 T14: 21% TOPAS 6015 PP Coex 21 No leakage Slight discoloration Stress on seals 6.0 T18: 21% TOPAS 5013 PP Coex 21 No leakage Slight discoloration Stress on seals 6.0 Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 No leakage None Slight stress on seals 3.9 Films That Survived 250ºF Retort Were Retorted at 260ºF All Films Tested Survived Retort at 260ºF SPE Polyolefins & FlexPackCon www.topas.com
  • 23. Retort Results SPE Polyolefins & FlexPackCon www.topas.com
  • 24. Tensile Modulus (ASTM D882) Preretort Post 250 Post 260 200 180 160 140 Tensile Modulus (ksi) 120 100 80 60 40 20 0 T5: PP / T1: TOPAS T7: T8: T12: 36% T14: 21% T16: 36% T18: 21% LLDPE+LDPE 6013 / LLDPE 6013+LLDPE 6013+LLDPE 6015 / PP 6015 / PP 5013 / PP 5013 / PP / PP 6.0 mil 4.0 mil (MD / & 6013+HDPE & 6013+HDPE Coex (MD Coex (MD / Coex (MD / Coex (MD / (MD / TD) TD) 4.5 mil (MD 3.0 mil (MD / /TD) TD) TD) TD) /TD) TD) All Films Show Higher Stiffness Post Retort; Common Phenomenon Higher Stiffness Appears Proportional to COC Content (2 IPM) SPE Polyolefins & FlexPackCon www.topas.com
  • 25. Tensile Strength (ASTM D882) Preretort Post 250 Post 260 8 7 6 5 Tensile Strength (ksi) 4 3 2 1 0 T5: PP / T1: TOPAS T7: T8: T12: 36% T14: 21% T16: 36% T18: 21% LLDPE+LDPE 6013 / LLDPE 6013+LLDPE 6013+LLDPE 6015 / PP 6015 / PP 5013 / PP 5013 / PP / PP 6.0 mil 4.0 mil (MD / & 6013+HDPE & 6013+HDPE Coex (MD Coex (MD / Coex (MD / Coex (MD / (MD / TD) TD) 4.5 mil (MD 3.0 mil (MD / /TD) TD) TD) TD) /TD) TD) Modest Change of Tensile Strength Post Retort Magnitude of Tensile Strength Is Proportional to COC Content & MW (2 IPM) SPE Polyolefins & FlexPackCon www.topas.com
  • 26. Yield Elongation (ASTM D882) Preretort Post 250 Post 260 30 25 20 Yield Elongation (%) 15 10 5 0 T5: PP / T1: TOPAS T7: T8: T12: 36% T14: 21% T16: 36% T18: 21% LLDPE+LDPE 6013 / LLDPE 6013+LLDPE 6013+LLDPE 6015 / PP 6015 / PP 5013 / PP 5013 / PP / PP 6.0 mil 4.0 mil (MD / & 6013+HDPE & 6013+HDPE Coex (MD Coex (MD / Coex (MD / Coex (MD / (MD / TD) TD) 4.5 mil (MD 3.0 mil (MD / /TD) TD) TD) TD) /TD) TD) Modest Reduction In Yield Elongation Post Retort Yield Elongation Is More Asymmetric Pre – Vs. Post Retort SPE Polyolefins & FlexPackCon www.topas.com
  • 27. T5: After & Before Retort / DMA Sample: AL1367-9 Topas multi-L film File: C:TADataDMAQ306AL1367_9.001 Size: 21.5500 x 6.3500 x 0.1500 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 05-Jul-2006 07:54 Comment: AL1367-9 Topas multi-L filmm Instrument: 2980 DMA V1.7B 1000 1000 137.89°C 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 ] Tan Delta 10 [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments PP - LLDPE+LDPE - PP Discoloration After Retort At 250ºF High Modulus Retained Over Broad Temperature SPE Polyolefins & FlexPackCon www.topas.com
  • 28. T1: After & Before Retort / DMA Sample: AL1367-5 Topas multi-L film File: C:TADataDMAQ306AL1367_5.001 Size: 19.4800 x 6.3500 x 0.1500 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 30-Jun-2006 12:35 Comment: AL1367-5 Topas multi-L film Instrument: 2980 DMA V1.7B 1000 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 10 ] Tan Delta [ 10 0.1 1 [ [ 157.25°C 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 70% 6013 COC + 30% LLDPE Commercial Steam Sterilization Film Softens Gradually Up To Glass Transition Temperature SPE Polyolefins & FlexPackCon www.topas.com
  • 29. T7: After & Before Retort / DMA Sample: AL1367-3 Topas blend film File: C:TADataDMAQ306AL1367_3.001 Size: 18.3000 x 6.3500 x 0.1000 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 30-Jun-2006 10:52 Comment: AL1367-3 Topas blend film Instrument: 2980 DMA V1.7B 1000 1000 122.80°C 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 ] Tan Delta 10 [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 5-Layer 6013 / LDPE + 6013 / HDPE Blended Blown Film 4.5-mil, Failed Retort at 250ºF Glass Transition Temperature Occurs at Retort SPE Polyolefins & FlexPackCon www.topas.com
  • 30. T8: After & Before Retort / DMA Sample: AL1367-4 Topas blend film File: C:TADataDMAQ306Al1367_4.001 Size: 19.9700 x 6.3500 x 0.1000 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 30-Jun-2006 11:46 Comment: AL1367-4 Topas blend film Instrument: 2980 DMA V1.7B 1000 1000 108.56°C 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 ] Tan Delta 10 [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 5-Layer 6013 / LDPE + 6013 / HDPE Blended Blown Film 3.0-mil, Failed Retort at 250ºF Glass Transition Temperature Occurs Significantly Below Retort SPE Polyolefins & FlexPackCon www.topas.com
  • 31. T12: Before & After Retort / DMA Sample: AL1367-1B Topas blend film File: C:TADataDMAQ306AL1367_1B.001 Size: 23.7900 x 6.3500 x 0.1000 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 30-Jun-2006 09:11 Comment: AL1367-1 Topas blend film Instrument: 2980 DMA V1.7B 1000 100 149.45°C ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 10 ] Tan Delta [ 10 0.1 1 [ [ 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 36% TOPAS 6015 Slight Discoloration, But Excellent Integrity After Retort at 250ºF Stiffer At Much Higher Temperatures vs. TOPAS 5013 SPE Polyolefins & FlexPackCon www.topas.com
  • 32. T16: Pouches Before & After Retort Sample: AL1367-2 Topas blend film File: C:TADataDMAQ306AL1367_2.001 Size: 22.7000 x 6.3500 x 0.1000 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 30-Jun-2006 10:00 Comment: AL1367-2 Topas blend film Instrument: 2980 DMA V1.7B 1000 1000 139.37°C 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 ] Tan Delta 10 [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 36% TOPAS 5013 Good Appearance After Retort At 250ºF. High Modulus Retained Over Broad Temperature SPE Polyolefins & FlexPackCon www.topas.com
  • 33. T14: After & Before Retort / DMA Sample: AL1367-10 Topas multi-L film File: C:TADataDMAQ306AL1367_10.001 Size: 18.6100 x 6.3500 x 0.1500 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 05-Jul-2006 09:04 Comment: AL1367-10 Topas multi-L film Instrument: 2980 DMA V1.7B 1000 1000 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 124.83°C ] Tan Delta 10 [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 21% TOPAS 6015 Slight Discoloration, But Excellent Integrity After Retort at 250ºF Stiffer At Higher Temperatures vs. TOPAS 5013 SPE Polyolefins & FlexPackCon www.topas.com
  • 34. T18: Pouches Before & After Retort Sample: AL1367-11 Topas multi-L film File: C:TADataDMAQ306AL1367_11.001 Size: 14.5200 x 6.3500 x 0.1500 mm DMA Operator: RTC Method: Topas-Blend-TempSwe Run Date: 05-Jul-2006 09:49 Comment: AL1367-11 Topas multi-L film Instrument: 2980 DMA V1.7B 1000 1000 100 ] Storage Modulus (MPa) ] Loss Modulus (MPa) 100 1 ] Tan Delta 10 133.63°C [ 10 0.1 [ [ 1 1 0.1 30 50 70 90 110 130 150 170 Temperature (°C) Universal V4.1D TA Instruments 21% TOPAS 5013 Good Appearance After Retort At 250ºF. Package Maintains Integrity & Dimensional Stability. SPE Polyolefins & FlexPackCon www.topas.com
  • 35. Pouch Burst Test: (ASTM D642-00) TOPAS® COC 250ºF Retort 260ºF Retort Film Description (%) Force (lb) Force (lb) T5: PP / LLDPE+LDPE / PP 0 729 424 T12: 36% TOPAS 6015 PP Coex 36 228 243 T16: 36% TOPAS 5013 PP Coex 36 311 372 T14: 21% TOPAS 6015 PP Coex 21 123 258 T18: 21% TOPAS 5013 PP Coex 21 706 943 Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 1,075 1,000 Burst Tester - Lansmont M13710 Pouches Containng COC Had Higher Force After Retorting At 260ºF vs. 250ºF TOPAS 5013 Enhanced Burst Bettter Than TOPAS 6015 SPE Polyolefins & FlexPackCon www.topas.com
  • 36. Gelbo Flex: (ASTM D392-93) Film ® Gauge TOPAS Film Description (mil) COC (%) Pre-Retort 250ºF Retort 260ºF Retort T5: PP / LLDPE+LDPE / PP 6.0 0 No Pinholes No Pinholes Pinholes T1: TOPAS 6013 / LLDPE 4.0 70 Pinholes Pinholes Pinholes T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 4.5 20 No Pinholes No Pinholes No Pinholes T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 3.0 20 No Pinholes No Pinholes No Pinholes T12: 36% TOPAS 6015 PP Coex 6.0 36 Pinholes No Pinholes No Pinholes T16: 36% TOPAS 5013 PP Coex 6.0 36 Pinholes No Pinholes No Pinholes T14: 21% TOPAS 6015 PP Coex 6.0 21 Pinholes Pinholes Pinholes T18: 21% TOPAS 5013 PP Coex 6.0 21 Pinholes Pinholes Pinholes Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 26 No Pinholes Not Tested No Pinholes Gelbo Flex Tester Model 500ES All Samples Flexed At 250 Cycles Pinholes Detected By Penetration Of Red Dye Through Film On To White Background Four COC Coextrueded Films Exhibit Excellent Durability & Flex Crack Resistance SPE Polyolefins & FlexPackCon www.topas.com
  • 37. MVTR @ 37.8ºC; 100% R.H. (ASTM F1249-01) Post 250ºF Post 260ºF Pre-Retort Retort MVTR Retort MVTR TOPAS® MVTR (g/100 (g/100 in2 / (g/100 in2 / Film Description COC (%) in2 / day) day) day) T5: PP / LLDPE+LDPE / PP 0 0.157 --- 0.110 T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 0.211 0.200 0.176 T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 0.129 --- --- T12: 36% TOPAS 6015 PP Coex 36 0.074 --- 0.053 T16: 36% TOPAS 5013 PP Coex 36 0.071 0.050 --- Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 0.019 --- 0.031 Foil Based Commercial Retort Pouches Loses MVTR When Excessively Flexed COC Containing Structures Maintain Good MVTR After Retort COC Containing Structures Can Improve Post Retort MVTR Of Polyolefin Film SPE Polyolefins & FlexPackCon www.topas.com
  • 38. OTR @ 37.8ºC; 0% R.H. (ASTM D3985-02) Post 250ºF Post 260ºF Pre-Retort Retort OTR Retort OTR TOPAS® OTR (cc/100 (cc/100 in2 / (cc/100 in2 / Film Description COC (%) in2 / day atm) day atm) day atm) T5: PP / LLDPE+LDPE / PP 0 67 38 --- T7: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 71 85 --- T8: 5-Layer 6013 / LLDPE & 6013 / HDPE Blends 20 63 --- --- T12: 36% TOPAS 6015 PP Coex 36 22 --- 15 T16: 36% TOPAS 5013 PP Coex 36 26 35 --- Commercial Retort PET / adh / Foil / adh / Nylon / adh / cast PP 0 26 --- Fail Foil Based Commercial Retort Pouches Loses Barrier When Excessively Flexed COC Containing Structures Maintain Good OTR After Retort COC Containing Structures Can Improve Post Retort OTR Of Polyolefin Film SPE Polyolefins & FlexPackCon www.topas.com
  • 39. Summary & Conclusions SPE Polyolefins & FlexPackCon www.topas.com
  • 40. Film & Retort Pouch Property Comparative T5: PP / (LLDPE+LDPE) / PP T12: PP / (LLDPE+LDPE+6015) / PP (+) Slow Puncture Force (lb) 250 200 (+) MVTR @ 260ºF Retort (g/100in2 day) ( - ) Slow Puncture Energy (in-lb) 150 100 50 (+) MVTR Pre-Retort (g/100in2 day) 0 (+) MD Tensile Yield (ksi) (+) OTR @ Post Retort (cc/100in2 day atm) (+) TD Tensile Yield (ksi) (+) Glass Transition Temperature (ºC) SPE Polyolefins & FlexPackCon www.topas.com
  • 41. TOPAS® COC – Conclusions & Benefits TOPAS COC Enhances Stiffness, Dimensional Stability & Package Integrity At Retort Temperatures TOPAS COC Enables Use Of PE, Especially LLDPE, In Retort Applications TOPAS COC Improves Moisture And Oxygen Barrier Properties Of Polyolefins COC Coextruded Structures With PP Are Most Effective TOPAS 6015 (Higher Molecular Weight and Tg) Is More Effective Than TOPAS 5013 For Property Enhancement. TOPAS 6017, Tg = 180ºC, Should Be Included In Future Development Programs SPE Polyolefins & FlexPackCon www.topas.com
  • 42. Acknowledgments TOPAS® Retort Team: Adam Barton, Wolfram Goerlitz, Randy Jester, Tim Kneale, Robert Roschen, Bernd Sparenberg CEFPACK Consortium, Clemson University: Dr. Duncan Darby, Dr. Scott Whiteside & Ms. Pat Marcondes TOPAS® Cyclic Olefin Copolymer (COC) Your Clear Advantage in Retort. Any questions? SPE Polyolefins & FlexPackCon www.topas.com
  • 43. NOTICE TO USERS: To the best of our knowledge, the information contained in this publication is accurate, however we do not assume any liability whatsoever for the accuracy and completeness of such information. The information contained in this publication should not be construed as a promise or guarantee of specific properties of our products. All technical information and services of TOPAS Advanced Polymers, Inc. are intended for use by persons having skill and experience in the use of such information or service, at their own risk. Further, the analysis techniques included in this publication are often simplifications and, therefore, approximate in nature. More vigorous analysis techniques and prototype testing are strongly recommended to verify satisfactory part performance. Anyone intending to rely on any recommendation or to use any equipment, processing technique or material mentioned in this publication should satisfy themselves that they can meet all applicable safety and health standards. It is the sole responsibility of the users to investigate whether any existing patents are infringed by the use of the materials mentioned in this publication. Properties of molded parts, sheets and films can be influenced by a wide variety of factors including, but not limited to, material selection, additives, part design, processing conditions and environmental exposure. Any determination of the suitability of a particular material and part design for any use contemplated by the user is the sole responsibility of the user. The user must verify that the material, as subsequently processed, meets the requirements of the particular product or use. The user is encouraged to test prototypes or samples of the product under the harshest conditions to be encountered to determine the suitability of the materials. Material data and values included in this publication are either based on testing of laboratory test specimens and represent data that fall within the normal range of properties for natural material or were extracted from various published sources. All are believed to be representative. These values alone do not represent a sufficient basis for any part design and are not intended for use in establishing maximum, minimum, or ranges of values for specification purposes. Colorants or other additives may cause significant variations in data values. We strongly recommend that users seek and adhere to the manufacturer’s current instructions for handling each material they use, and to entrust the handling of such material to adequately trained personnel only. Please call TOPAS Advanced Polymers, Inc. - hotline (859) 746-6447 x4400 for additional technical information. Call Customer Services at (859) 746-6447 x4402 for the appropriate Material Safety Data Sheets (MSDS) before attempting to process our products. Moreover, there is a need to reduce human exposure to many materials to the lowest practical limits in view of possible adverse effects. To the extent that any hazards may have been mentioned in this publication, we neither suggest nor guarantee that such hazards are the only ones that exist. The products mentioned herein are not intended for use in medical or dental implants. SPE Polyolefins & FlexPackCon www.topas.com