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Michael enotiades oc si-al
- 1. OCSiAl Europe Success Stories and Challenges Christoph Siara, Director Sales & Marketing OCSiAl Europe
- 2. Super technologies breakthroughs Space elevator Passenger Drone Hyperloop Wide adoption of electric cars Space X 02 Atmospheric satellite
- 5. ~ 4 µm ~ 2 nm LENGTH DIAMETER 1g = 150 million Km
- 6. GRAPHENE NANOTUBES EXCEPTIONAL PROPERTIES Thermal stability Strength Surface area Length to diameter ratio Electrical conductivity 103 - 106 Comparable with cooper but 5 times lighter ~ 1000 m2/g stronger than steel 100 times 1000 °C up to
- 7. * Ma, P. C., Siddiqui, N. A., Marom, G., & Kim, J. K. (2010). Dispersion and functionalization of carbon nanotubes for polymer-based nanocomposites: a review. Composites Part A: Applied Science and Manufacturing, 41 (10), 1345-1367. GRAPHENE NANOTUBES CARBON NANOFIBERSMICROPARTICLES GRAPHENE NANOTUBES EXCEPTIONAL PROPERTIES
- 8. CARBON BLACK 20–40% To improve the target properties of materials, only ultra-low concentrations of graphene nanotubes are needed. This leads to cost savings, without negative effects on viscosity, colour or other properties. METAL FILLERS 15–35% CARBON FIBERS 3–12% GRAPHENE 1–6% MWCNT 0.5–5% TUBALL 0.001–0.01% ADDITIVES COMPARISON THRESHOLD OF CHANGE
- 10. POWDER IS NOT ENOUGH Know-how H&S
- 11. FROM POWDER & READY TO USE PRODUCTS MODIFIERS MATERIALSTUBALL™ SWCNT-BASED END PRODUCTS TUBALL™ MODIFIERS MATERIALS GRAPHENE NANOTUBES- BASED END PRODUCTS PRODUCED BY OCSIAL: RUSSIA, LUXEMBOURG* PRODUCED BY OCSIAL AND PARTNERS: WORLDWIDE MIX-IN *under construction
- 12. OCSiAl R&D TEAM •18 21 40 >40 Patents & patent application ScientistsUndergraduates at the department of nanocomposite materials NSU PhD
- 13. PROTOTYPING CENTER: WHERE NEW MATERIALS, PRODUCTS AND TECHNOLOGIES ARE BORN 300 ITEMS OF EQUIPMENT MORE THAN 110 EMPLOYEES 6 INDUSTRIAL TECHONOLOGIESPR OTOTYPED > 20 PRODUCTS DEVELOPED
- 14. REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) First and only SWCNT completed (29 September, 2016) TUBALL™ is registered under the number 01-2120130006-75-0000 Allows to commercialize up to 10 t/y in Europe TUBALL™ nanotubes are certified to be widely used in a wide range of industries, including consumable products EPA (Environmental Protection Agency) EPA consented PMN number P-17-0257 Allows to commercialize up to 25 t/y in USA
- 15. Success Stories
- 16. TUBALL™ APPLICIATIONS: ONE ADDITIVE FOR THOUSANDS OF MATERIALS Spintronics Transparent conductors Field emission Transistors and integrated circuits Memory devices Optical switches Composites Lightning strike protection EMI shielding coatings Anti-icing coatings Aircraft braking system coatings Flame-retardant materials Polymer composites EMI shielding coatings Wind turbine blade composites Polystyrene composites Polymers with EMI or RFI shielding capabilities Lithium-ion batteries Lead–acid battery Supercapacitors Photovoltaics Fuel cells Biosensors MRI contrast agents FRET biosensors Gene delivery Gas separation Chemical and gas sensors Radiation sensors Desalination membranes Sensor materialsfor improving IR detection Medical device coatings Drug delivery Conductive composites Wound healing Wear-resistant coatings Thermal barrier coatings ESD, EMI andRFI paintsEnergy Automotive Electronics Composites Biomedicine Aerospace & aviation Sensors & filtration pre-dispersed concentrate of single wall carbonnanotubes Source: The Carbon Nanotubes, Graphene & 2D Materials Global Opportunity Report www.futuremarketsinc.com
- 17. SUCCESS STORIES Mobility Construction Oil & Gas
- 18. BODY INTERIOR BATTERY TIRES INNOVATIONS: ACHIEVED & COMMERCIALIZED SO FAR SMC conductive body parts, Conductive coatings & paints, Coloured & transparent conductive gelcoats, EMI Shielding. Improved level of confort: Local surface heating, Antistatic synthetic leather, conductive panels. Energy density 300wh/kg, Extended cycle life, Improved discharge rates. Optimised fuel efficiency, Stronger grip, Extended longevity, Different color options.
- 19. KEY BENEFITS • Abrasion resistance increased up to 15% • Wet grip dramatically increased • Electrical resistance to ground < 106 • ESD protection for user/motorcycle More applications available in the PDF “Success Stories” COMPANY Mitas-Trelleborg Group, Slovenia APPLICATION Tyre tread compound processed with 1wt% MATRIX 603 PRODUCT Tyre of electric two-wheeled vehicle MOTORCYCLE TYRE TREAD
- 20. COMPANY Büfa Composites, Germany APPLICATION UP-based system processed with 0,05wt% TUBALL™ instead of 8wt% conductive carbon black PRODUCT Antistatic gelcoat for molds used in automotive area Winner of the AVK Innovation Awards 2018 KEY BENEFITS • Provides surface resistivity of 105 Ω/sq • Permanent, stable & homogenous resistivity • No “hot spots” & no influence of humidity • Brigth colours including white are possible More applications available in the PDF “Success Stories” ANTISTATIC GELCOAT
- 21. COMPANY Orient Energy & Technologies, China APPLICATION NBR compounds processed with MATRIX 604-DOS (loading level non disclosed) PRODUCT Screw drilling stator for oil & gas plants KEY BENEFITS • Tensile modulus improved by 30% • Abrasion reduced by 20% (without rubber Mooney viscosity increase) • Drilling speed increased by 20% • Torque output increased by 30% NBR SCREW DRILLING STATOR
- 22. ANTI-STATIC DIAGNOSTIC POLYURETHANE PIGS PRODUCT Anti-static PU-based diagnostic pig`s discs for gas and oil pipelines REQUIREMENTS • Resistivity <106 Ω·cm • Permanent and stable level of resistivity • Minimal impact on mechanical properties TUBALL™ SOLUTION 0.4 wt.% of TUBALL™ MATRIX 202 KEY BENEFITS • Stable 105 Ω·cm without “hot spots” • Permanent anti-static properties independent on humidity • Without negative influence on mechanical properties • Without static interference with pipes cracks detection equipment
- 23. ANTI-STATIC PRINTING ROLLERS AND SLEEVES PRODUCT Anti-static PU-based rollers for ESA printing REQUIREMENTS • Resistivity <106 Ω·cm • Permanent and stable level of resistivity • Maintained mechanical properties TUBALL™ SOLUTION 0.3 wt.% of TUBALL™ MATRIX 202 KEY BENEFITS • Permanent and stable resistivity without “hot spots” • Without negative influence on mechanical properties • Resistivity is independent of humidity
- 24. LLDPE – ROTATIONAL MOLDING PRODUCT LLDPE with AS properties using 0.1 wt% TUBALL™ SWCNT APPLICATIONS Packaging for flammable and explosive solids, liquids, pallets produced by rotational molding technology KEY BENEFITS • Effective at ultralow dosage • Allow production of colored antistatic parts • Permanent effect without compromising mechanical properties • Improved internal surface over incumbent solutions 0.07 wt.% TUBALL 106 Ω×cm 0.1 wt.% TUBALL 106 Ω×cm
- 25. ANTI-STATIC TEXTILE PRODUCT Anti-static PVC plastisol-based textile for ESD protection REQUIREMENTS Permanent resistivity <108 Ω/sq TUBALL™ SOLUTION 0.5 wt.% of TUBALL™ PD 0302 KEY BENEFITS • Permanent and stable level of resistivity without “hot spots” • No negative influence on mechanical properties • Resistivity is independent of humidity
- 26. Si/C ANODES HIGH-PERFORMANCE CATHODES CYCLE LIFE ENERGY DENSITY Increase cycle–life of high–energy Si/C anodes with only 0.05% of graphene nanotubes, allowing their adoption in LIB to reach 300 Wh/kg energy density Maximise energy with only 0.06% of graphene nanotubes: by using up to 99% of active material in modern high-energy NCM and other cathodes SAFETY AND STABLE PERFORMANCE Slower DCR growth, improved cycle life and c- rate performance can be achieved with adding as low as 0.01%
- 27. Joining forces with industry leaders
- 30. COLUMBUS LUXEMBOURG MOSСOW NOVOSIBIRSK SEOUL SHANGHAI SHENZHEN HONG KONGMUMBAI ISRAEL ITALY TUNISIA MALAYSIA JAPAN BRAZIL CANADA GERMANY TURKEY SINGAPORE INDONESIA VIETNAMTHAILAND NORWAY SWEDEN FINLAND DENMARK GREECE NAMIBIA SOUTH AFRICA MOROCCO ALGERIA SPAIN AUSTRALIA MAP OF REGIONAL OCSiAl REGIONAL OFFICES AND DISTRIBUTORS MORE THAN 400EMPLOYEES IN 12COUNTRIES