If you want to contribute something for a greener then please contact Sanjoy Banerjee at 09800893567

1. DO YOU WANT A GREENER EARTH

2. McKinsey report India's demand is 315GW by 2017 Which is more than double the current installed capacity The Planning Commission of India wants to implement Rajiv Gandhi Grameen Vidyutikaran Yojna for the rural electrification with an investment of about Rs 34000 crore 11 th 5 YEAR Plan Wants to add 78 Gigawatts power generation Anil Razdan, Secretary, Ministry of Power statement “ India to emerge as a major power equipment manufacturing hub & vast opportunity exists, specially for small entrepreneurs” “ It is a bonanza for the industry and an opportunity not to be missed.” THE FOREMOST REQUIREMENT OF INDIA

8. THE AMICABLE SOLUTION The has come out with an amicable solution by joining its hand with 1.Institute for Solid Waste Research & Ecological Balance ( INSWREB ) 2.Industrial Development Bank of India ( IDBI ) 3.Shanghai Electric Company ( SEC ) 4.The Community Development Carbon Fund ( CDCF ) of the World Bank ( WB ) And intends to jointly promote the Flyash Mission Do you want to participate in this Fly Ash Revolution

10. COMPARISION Water absorption 6-12% Water absorption 20-25% Thermal conductivity 0.90-1.05 W/m2 ºC Thermal conductivity 1.25 – 1.35 W/m2 ºC Less porous More porous Compressive strength is around 100 Kg/cm 2 Compressive strength is around 35 Kg/cm 2 Lighter in weight Heavier in weight No plastering required Plastering required Dense composition Lightly bonded Uniform in shape and smooth in finish Uneven shape as hand made Uniform pleasing colour like cement Varying colour as per soil FLY ASH BRICK NORMAL CLAY BRICK

14. ROLE DIAGRAM NTIL NGO WB IDBI U SEC MARKET FABMA INSWREB

15. PRICE PROFIT RATIO FaL - G Bricks ( Without Cement) 1.70 Total Cost Price 0.59 Total 0.11 VAT @ 4% 0.20 Marketing 0.10 Electricity 0.16 Manpower 0.02 2% Breakage Taken for SME / For HCAPS it will reduce by 30% overheads 75.71 % THEREFORE TOTAL PROFIT % 4.72 % Profit indirect 0.08 Indirect profit through Carbon Credit 70.99 % Profit direct 1.20 Profit 2.90 Selling Price 1.10 3.2 100 Total 0.19 1.20 0.16 5 Gysum 0.48 1.00 0.48 15 Lime 0.08 0.10 0.80 25 Sand 0.35 0.20 1.76 55 Fly Ash Amt / Brick Rate / Kg Wt / Brick % age Items 75x125x250 Size Wt 3.2 Kg For 1 Brick Raw Materials

16. PRICE PROFIT RATIO FaL - G Bricks ( With Cement) 2.33 Total Cost Price 0.60 Total 0.11 VAT @ 4% 0.20 Marketing 0.10 Electricity 0.16 Manpower 0.03 2% Breakage Taken for SME / For HCAPS it will reduce by 30% overheads 53.91 THEREFORE TOTAL PROFIT % 3.44 % Profit indirect 0.08 Indirect profit through Carbon Credit 50.47 % Profit direct 1.17 Profit 3.50 Selling Price 1.72 3.2 100 Total 1.23 4.80 0.26 8 Cement 0.10 0.10 0.96 30 Sand 0.40 0.20 1.98 62 Fly Ash Amt / Brick Rate / Kg Wt / Brick % age Items 250 x125x75 Size Wt 3.2 Kg For 1 Brick Raw Materials

17. THE AGREEMENT World Bank has issued a Letter of Intent for the purchase of 800,000 tons of carbon credits from the FaL-G brick and block industry @ US$ 17/ton of CO2 eq . A Letter of Intent was signed to this effect by Mr. Ken Newcombe, PCF Fund Manager & Sr. Manager: Carbon Finance Business , World Bank , And Mr. Kalidas, Director, INSWAREB at Washington on 3rd instant.

18. SOLUTION MATERIALIZATION The flyash generated in thermal power station causes many hazardous diseases like Asthma, Tuberculosis etc. These six criteria pollutants are sulphur di-oxide (SO2), Carbon Mono-oxide (CO), Nitrogen oxide (NO2), Ozone (O3), suspended particulates and non-methane hydrocarbons (NMHC) now referred to as volatile organic compounds (VOC). Land degradation The thermal power stations are generally located on the non-forest land and do not involve much Resettlement and Rehabilitation problems. However it's effects due to stack emission etc, on flora and fauna, wild life sanctuaries and human life etc. have to be studied for any adverse effects. One of the serious effects of thermal power stations is land requirement for ash disposal and hazardous elements percolation to ground water through ash disposal in ash ponds. Due to enormous quantity of ash content in India coal, approximately 1 16 Acre per MW of installed thermal capacity is required for ash disposal. According to the studies carried out by International consultants if this trend continues, by the year 2014 -2015, 1000 sq. km of land should be required for ash disposal only. Besser is the US based Company, leaders in the production of plant and machinery for the last 100 years & Besser GmbH USA and Eco Carbon Pvt. Ltd. (ECPL) India has came together to elevate the construction industry ECPL Registers these High Capacity Automation Plants (HCAPs) as CDM projects in The Community Development Carbon Fund ( CDCF ) of the World Bank in order to get about Rs. 50 lakh to Rs 70 lakh Carbon Credit every year per plant of 2 lakhs bricks/day capacity apart from the normal profit earned . State Bank of India has set up an exclusive department in order to enlarge their portfolio in CDM (Clean development Mechanism) projects is considering to extend funding to all these HCAPs at National level. Such funding covers FCNR loan, Term loan and working capital loan .

22. SCHEMATIC FAL-G PLANT PROCESS (STEP 1) Procurement of Raw Material Procurement Of RAW MATERIAL FLY ASH FROM THERMAL PLANTS LIME/GYPSUM FROM CHEMICAL PLANTS STONE DUST FROM STONE CRUSHER

23. SCHEMATIC FAL-G PROCESS (STEP 2) Storage of Raw Material Storage of Raw Materials FLY ASH In open yard duly wetted and covered by Plastic sheet LIME SLUDGE Dumped in open yard or stored in packets STONE DUST In open yard duly wetted and covered by Plastic sheet GYPSUM In bags , stored in godowns .

24. SCHEMATIC FAL-G PROCESS (STEP 3) Batch Mixing of Raw Material Mechanized transportation of required quantity Raw Materials to Roller Mixture FLY ASH LIME SAND GYPSUM

25. SCHEMATIC FAL-G PROCESS (STEP 3) Raw materials are kneaded under rollers for achieving homogenous mortar Wet mixing in Roller Mixer FLY ASH LIME/GYPSUM SAND

26. SCHEMATIC FAL-G PROCESS (STEP 4) ROLLER MIXTURE VIBRO PRESS HYDRAULIC COMPRESSION homogenized mortar homogenized mortar Mechanized Transfer from Pan Mixer to Automatic Brick Making Machine

27. SCHEMATIC FAL-G PROCESS (STEP 5) Drying & Curing The green bricks are dried up under sun from 24 to 48 hours The dried up bricks are stacked and subjected for water spray curing once or twice a day for 7-21 days depending on ambience DESPATCH TO THE MARKET