The document proposes establishing a business to produce fly ash bricks as an environmentally friendly alternative to traditional clay bricks. Key points:
1) Fly ash, a byproduct of coal combustion in thermal power plants, is currently an environmental pollutant. The business would utilize fly ash to manufacture bricks, eliminating it from the ecosystem.
2) The proposed location is near many coal power plants and industries, ensuring a low-cost supply of fly ash. Government regulations also require fly ash brick use within 100km of power plants.
3) An annual production target of 5.11 million bricks is estimated, requiring 9 acres of land, machinery, 16 employees, and a capital investment of ~Rs. 40 lak
Fly ash bricks are an environmentally friendly building material made from fly ash, a byproduct of coal combustion in thermal power plants. They provide benefits over traditional clay bricks such as higher strength, less water absorption, more uniform dimensions, and lower costs. The production of fly ash bricks helps reduce environmental pollution by utilizing a waste material that would otherwise require proper disposal. India's power plants generate around 40 million tons of fly ash annually, so fly ash bricks help address the problem of fly ash disposal while providing a competitive alternative building material.
This document discusses fly ash bricks as an alternative to clay bricks for construction. It notes that clay resources are being overexploited, damaging the environment. Fly ash bricks provide a sustainable solution as they use an industrial byproduct (fly ash) rather than clay. The document estimates fly ash brick production needs in West Bengal and discusses the properties and benefits of fly ash bricks over clay bricks. However, it notes that the fly ash brick industry is facing challenges in West Bengal from lack of enforcement of regulations, an unfair tax regime compared to clay bricks, and other issues. The document argues that a transition to fly ash bricks is needed for environmental protection and sustainability.
1) The document discusses fly ash and fly ash bricks. Fly ash is a byproduct of coal combustion in power plants and is commonly used to make fly ash bricks.
2) Fly ash bricks are manufactured by mixing fly ash with water, compressing it, and curing in steam. They have advantages over traditional clay bricks like higher strength and durability.
3) Establishing a fly ash brick production business requires land, machinery, raw materials, and generates employment. The document provides details on setting up and operating a small-scale fly ash brick production business.
This document discusses fly ash bricks as an alternative to traditional clay bricks. Fly ash is a byproduct of coal combustion in power plants, and large amounts of fly ash are produced annually in India. Fly ash bricks have several advantages over clay bricks - they are lighter, stronger, and more insulative. Various types of fly ash bricks are described, including those made from mixing fly ash with soil or adding lime, gypsum or cement. Fly ash bricks can help utilize a waste product while providing a more sustainable building material.
In this checklist we are showing you manufacturing process of fly ash bricks, these bricks are very useful for construction industry. These bricks are better than other bricks.
The document discusses India's growing demand for power and the environmental issues caused by coal-fired thermal power plants. It proposes a solution to generate bricks from fly ash, lime and gypsum (FaL-G bricks) which would utilize waste, reduce emissions and provide economic benefits through carbon credits. FaL-G brick production would be promoted through partnerships between organizations and entrepreneurs.
Fly ash is a fine powder recovered from coal-fired power plants that is generally spherical in shape ranging from 0.5 to 100 micrometers. It consists mainly of silicon dioxide, aluminum oxide, and iron oxide. Fly ash can be used to produce bricks containing 60-80% fly ash, along with lime, gypsum, and/or cement and sand. The raw materials are mixed with water and pressed into bricks then cured for 21 days before use. Fly ash brick production is an eco-friendly process that reduces air and water pollution compared to traditional clay brick production.
Fly Ash bricks are made of fly ash, lime, gypsum and sand. These can be extensively used in all building constructional activities similar to that of common burnt clay bricks.The fly ash bricks are comparatively lighter in weight and stronger than common clay bricks.
Fly ash bricks are an environmentally friendly building material made from fly ash, a byproduct of coal combustion in thermal power plants. They provide benefits over traditional clay bricks such as higher strength, less water absorption, more uniform dimensions, and lower costs. The production of fly ash bricks helps reduce environmental pollution by utilizing a waste material that would otherwise require proper disposal. India's power plants generate around 40 million tons of fly ash annually, so fly ash bricks help address the problem of fly ash disposal while providing a competitive alternative building material.
This document discusses fly ash bricks as an alternative to clay bricks for construction. It notes that clay resources are being overexploited, damaging the environment. Fly ash bricks provide a sustainable solution as they use an industrial byproduct (fly ash) rather than clay. The document estimates fly ash brick production needs in West Bengal and discusses the properties and benefits of fly ash bricks over clay bricks. However, it notes that the fly ash brick industry is facing challenges in West Bengal from lack of enforcement of regulations, an unfair tax regime compared to clay bricks, and other issues. The document argues that a transition to fly ash bricks is needed for environmental protection and sustainability.
1) The document discusses fly ash and fly ash bricks. Fly ash is a byproduct of coal combustion in power plants and is commonly used to make fly ash bricks.
2) Fly ash bricks are manufactured by mixing fly ash with water, compressing it, and curing in steam. They have advantages over traditional clay bricks like higher strength and durability.
3) Establishing a fly ash brick production business requires land, machinery, raw materials, and generates employment. The document provides details on setting up and operating a small-scale fly ash brick production business.
This document discusses fly ash bricks as an alternative to traditional clay bricks. Fly ash is a byproduct of coal combustion in power plants, and large amounts of fly ash are produced annually in India. Fly ash bricks have several advantages over clay bricks - they are lighter, stronger, and more insulative. Various types of fly ash bricks are described, including those made from mixing fly ash with soil or adding lime, gypsum or cement. Fly ash bricks can help utilize a waste product while providing a more sustainable building material.
In this checklist we are showing you manufacturing process of fly ash bricks, these bricks are very useful for construction industry. These bricks are better than other bricks.
The document discusses India's growing demand for power and the environmental issues caused by coal-fired thermal power plants. It proposes a solution to generate bricks from fly ash, lime and gypsum (FaL-G bricks) which would utilize waste, reduce emissions and provide economic benefits through carbon credits. FaL-G brick production would be promoted through partnerships between organizations and entrepreneurs.
Fly ash is a fine powder recovered from coal-fired power plants that is generally spherical in shape ranging from 0.5 to 100 micrometers. It consists mainly of silicon dioxide, aluminum oxide, and iron oxide. Fly ash can be used to produce bricks containing 60-80% fly ash, along with lime, gypsum, and/or cement and sand. The raw materials are mixed with water and pressed into bricks then cured for 21 days before use. Fly ash brick production is an eco-friendly process that reduces air and water pollution compared to traditional clay brick production.
Fly Ash bricks are made of fly ash, lime, gypsum and sand. These can be extensively used in all building constructional activities similar to that of common burnt clay bricks.The fly ash bricks are comparatively lighter in weight and stronger than common clay bricks.
Project report for fly ash brick single unitConsultonmic
This document provides a project report for establishing a fly ash brick production facility with an annual target of producing 1 crore bricks. It details the production capacity of different brick sizes that can be made. It also outlines the machinery required including a fly ash brick making machine, mixture pan, belt conveyor, moulds, and automatic systems. Production is estimated at 20,500 to 40,000 bricks per 8 hour shift depending on size. Estimates are provided for expenses including power consumption, shed size, labor costs, materials and their rates. The manufacturing process and staffing needs are outlined.
Its all about the new environment friendly bricks that are now in more demand as compared to clay bricks. So how its useful and what it contains is explained here.
This document presents a business plan for Fastec Industrial, a company that manufactures fly ash bricks. Fly ash is a byproduct of coal combustion in thermal power plants and is currently a major environmental pollutant. The business aims to utilize fly ash to produce bricks, helping reduce pollution while providing a construction material. The plan discusses the production process, market opportunity, promotion strategy, financial projections, and concludes that Fastec can help generate a pollution free environment through this environmentally friendly brick manufacturing business.
This document summarizes a seminar presentation on rice husk ash (RHA). RHA is obtained by burning rice husks between 600-700°C for 2 hours. It is composed primarily of silicon dioxide and can be used to partially replace cement in concrete production. The addition of RHA increases strength and durability by reducing calcium hydroxide levels in concrete. It also reduces efflorescence and susceptibility to chemical and sulfate attacks. Using RHA in concrete can help reduce carbon dioxide emissions from cement production and provides an economic use for the agricultural waste product of rice husks. The seminar outlines the physical and chemical properties of RHA and reviews its advantages and disadvantages when used in concrete.
Flyash is a byproduct of coal combustion in thermal power plants. It can replace a portion of cement in concrete, improving workability, strength, and durability while reducing costs. Flyash particles react with lime released during cement hydration to form additional calcium silicate hydrates over long periods, filling spaces and strengthening concrete. Flyash concrete exhibits lower heat release and has applications where heat control and slower strength development are important, such as in large dams and foundations.
This feasibility report summarizes plans to establish a fly ash brick manufacturing business. Key points include:
- The business will use fly ash, limestone, gypsum and sand to produce fly ash bricks using a hydraulic brick making machine.
- The plant will be located on leased land in Bina village with good transportation access. It will have a production capacity of 24 lakh bricks annually.
- Total capital investment is estimated at Rs. 26.58 lakhs, including land, building, machinery and working capital. Subsidies are available for 35% of costs.
- Annual profits are estimated at Rs. 9.15 lakhs with a return on investment of 34.43%.
fly ash bricks is a hypothetical product with all relevant information about that product, i present it many times and i got success in that. you can use it and add further info to it.
Fly ash is a byproduct of coal combustion in thermal power plants. Huge quantities of fly ash are generated and can be used beneficially in road construction. Fly ash has physical and chemical properties making it suitable for use in embankments and as a stabilizer in subgrades and bases. When used in embankments, fly ash must be compacted properly and protected with an earthen cover to prevent erosion. Engineering tests are required to evaluate the properties of fly ash before using it in road construction. National highway authorities are increasingly using fly ash to reduce costs and promote sustainable construction practices.
Flash Industries is basically an environment friendly start up wherein we will be introducing the business of manufacturing Fly Ash Bricks with a view point of eliminating Fly Ash from the ecosystem as an environmental pollutant, which will provide huge benefits to organizations as well as to the environment.
This business plan proposes establishing a fly ash brick manufacturing plant. Fly ash is a byproduct of coal combustion in thermal power plants and currently causes environmental issues. The plan's promoters have MBA and engineering backgrounds. The plant will be located in Raichur district, Karnataka near a thermal power plant and water source. It will employ local villagers and have an annual production capacity of 24 million bricks. The total project cost is approximately 30 lakh rupees to be financed through a bank loan. The plant is expected to be profitable with annual revenues of over 81 lakh rupees and profits of over 10 lakh rupees after covering costs of raw materials, wages, utilities, and depreciation.
The document provides information about the cement industry in India. It discusses the manufacturing process, major players, investments, government policies, and challenges faced by the industry. The key points are:
1) India is the second largest cement producer globally and the industry employs over a million people directly and indirectly.
2) Major players like UltraTech Cement, ACC Ltd, and Ambuja Cements have large production capacities across India.
3) The government aims to boost infrastructure spending which will increase cement demand, and it has implemented policies to support private sector investments in the industry.
4) However, excess capacity and high taxes on cement remain challenges for the industry's growth.
Fly ash bricks can be produced using two recipes: fly ash, lime, gypsum and sand or fly ash, sand and cement. They are lighter and stronger than clay bricks. Producing fly ash bricks utilizes the waste fly ash from thermal power plants in an environmentally friendly way to control pollution. With government support and superior quality, demand for fly ash bricks is increasing. The production process involves mixing raw materials, pressing into bricks, and curing with water. This avoids emissions and effluents generated by firing clay bricks.
The document discusses making plastic sand bricks as a way to reuse waste plastic. The objectives are to compare the strength and cost of plastic sand bricks to traditional bricks, and determine the optimal plastic-sand ratio. The methodology involves collecting waste plastic bags and bottles, melting the plastic, mixing it with sand, and pouring the mixture into molds. Test results found the plastic sand bricks had higher compressive strength and lower water absorption than fly ash and burnt bricks. Advantages include being economical, durable, and removing waste plastic from the environment. Further research could improve the quality and durability of plastic sand bricks.
basic knowledge about performance and characteristics of fly ash based concrete. this was my first presentation....so hard core civil engineers might consider me a layman!... anyway its a good way to start knowing gist and basics.
The reduced CO2 emissions of Geopolymer cements make them a good alternative to Ordinary Portland Cement.
Produces a substance that is comparable to or better than traditional cements with respect to most properties.
Geopolymer concrete has excellent properties within both acid and salt environments
Low-calcium fly ash-based geopolymer concrete has excellent compressive strength and is suitable for Structural applications.
This document investigates replacing cement with rice husk ash in concrete. An experiment was conducted replacing 20% of cement with rice husk ash. The compressive strength at 7, 14, 21, and 28 days with 20% replacement was found to compare favorably to concrete without replacement. Using rice husk ash provides benefits like reducing greenhouse gas emissions and construction costs while utilizing an agricultural waste. The results indicate rice husk ash is a suitable partial replacement for cement in concrete.
This document discusses geopolymer concrete as an innovative and eco-friendly construction material. It is made from aluminosilicate materials like fly ash or slag in combination with an alkaline activator solution. Geopolymer concrete offers advantages over traditional concrete like lower CO2 emissions, utilization of waste materials, and improved durability. The document outlines the constituents, mixing process, properties and applications of geopolymer concrete. Some drawbacks include the need for special handling and the corrosiveness of the alkaline activators. In conclusion, geopolymer concrete is a promising construction material due to its sustainability and performance benefits.
This document provides information about ready-mix concrete (RMC), including its history, composition, production process, and use in India. Some key points:
- RMC was first developed in Germany in 1903 and introduced in the US in 1913. It involves premixing concrete ingredients off-site and delivering it via transit mixer trucks.
- RMC provides better quality control than on-site mixing and eliminates the need for construction sites to store raw materials. India's first major RMC projects were dams in the 1950s.
- RMC is composed of cement, aggregates like sand and gravel, water, and sometimes admixtures or fly ash. Major companies in India operate over 100 RMC plants
The document provides information on a proposed fly ash brick production project. It details the production capacity of 24 lakh bricks annually worth Rs. 78 lakhs. The manufacturing process involves mixing fly ash, lime, gypsum and sand using a pan mixer and pressing the mixture into bricks using an automatic machine. The bricks are then water cured for 7-10 days before drying and sorting. The project involves fixed capital investment of Rs. 24.92 lakhs and is expected to generate an annual profit with expected sales of Rs. 81.6 lakhs from producing 24 lakh bricks.
This document discusses steel fiber reinforced concrete (SFRC). SFRC increases the structural integrity of concrete by adding short, discrete steel fibers that are uniformly distributed and randomly oriented. The document outlines the materials used including cement, aggregates, water, and steel fibers. It describes the mix design process and percentages of steel fibers tested. Beams and cubes were cast with the concrete mixtures and cured before testing to determine the compressive and flexural strengths of the SFRC. The results and conclusions are summarized, with references provided.
Fly ash bricks are made from fly ash, lime, gypsum and sand. They are lighter and stronger than clay bricks. Producing fly ash bricks provides an eco-friendly way to dispose of the large amounts of fly ash waste from thermal power plants. The document discusses the market potential, production process, costs, and financial analysis of a proposed fly ash brick manufacturing business. It estimates that a unit producing 60 lakh bricks annually could earn a net profit of 16.47% with a break-even point of 44.4%.
This document summarizes a presentation about Kamal Bricks Factory. It discusses the brick manufacturing process, current problems in the industry like labor shortages and changing construction practices. It also covers the financial aspects of starting a brick factory, including fixed capital costs, working capital costs, production capacity, and projected annual costs and profits. Innovations to increase efficiency and reduce emissions in brick production are proposed.
Project report for fly ash brick single unitConsultonmic
This document provides a project report for establishing a fly ash brick production facility with an annual target of producing 1 crore bricks. It details the production capacity of different brick sizes that can be made. It also outlines the machinery required including a fly ash brick making machine, mixture pan, belt conveyor, moulds, and automatic systems. Production is estimated at 20,500 to 40,000 bricks per 8 hour shift depending on size. Estimates are provided for expenses including power consumption, shed size, labor costs, materials and their rates. The manufacturing process and staffing needs are outlined.
Its all about the new environment friendly bricks that are now in more demand as compared to clay bricks. So how its useful and what it contains is explained here.
This document presents a business plan for Fastec Industrial, a company that manufactures fly ash bricks. Fly ash is a byproduct of coal combustion in thermal power plants and is currently a major environmental pollutant. The business aims to utilize fly ash to produce bricks, helping reduce pollution while providing a construction material. The plan discusses the production process, market opportunity, promotion strategy, financial projections, and concludes that Fastec can help generate a pollution free environment through this environmentally friendly brick manufacturing business.
This document summarizes a seminar presentation on rice husk ash (RHA). RHA is obtained by burning rice husks between 600-700°C for 2 hours. It is composed primarily of silicon dioxide and can be used to partially replace cement in concrete production. The addition of RHA increases strength and durability by reducing calcium hydroxide levels in concrete. It also reduces efflorescence and susceptibility to chemical and sulfate attacks. Using RHA in concrete can help reduce carbon dioxide emissions from cement production and provides an economic use for the agricultural waste product of rice husks. The seminar outlines the physical and chemical properties of RHA and reviews its advantages and disadvantages when used in concrete.
Flyash is a byproduct of coal combustion in thermal power plants. It can replace a portion of cement in concrete, improving workability, strength, and durability while reducing costs. Flyash particles react with lime released during cement hydration to form additional calcium silicate hydrates over long periods, filling spaces and strengthening concrete. Flyash concrete exhibits lower heat release and has applications where heat control and slower strength development are important, such as in large dams and foundations.
This feasibility report summarizes plans to establish a fly ash brick manufacturing business. Key points include:
- The business will use fly ash, limestone, gypsum and sand to produce fly ash bricks using a hydraulic brick making machine.
- The plant will be located on leased land in Bina village with good transportation access. It will have a production capacity of 24 lakh bricks annually.
- Total capital investment is estimated at Rs. 26.58 lakhs, including land, building, machinery and working capital. Subsidies are available for 35% of costs.
- Annual profits are estimated at Rs. 9.15 lakhs with a return on investment of 34.43%.
fly ash bricks is a hypothetical product with all relevant information about that product, i present it many times and i got success in that. you can use it and add further info to it.
Fly ash is a byproduct of coal combustion in thermal power plants. Huge quantities of fly ash are generated and can be used beneficially in road construction. Fly ash has physical and chemical properties making it suitable for use in embankments and as a stabilizer in subgrades and bases. When used in embankments, fly ash must be compacted properly and protected with an earthen cover to prevent erosion. Engineering tests are required to evaluate the properties of fly ash before using it in road construction. National highway authorities are increasingly using fly ash to reduce costs and promote sustainable construction practices.
Flash Industries is basically an environment friendly start up wherein we will be introducing the business of manufacturing Fly Ash Bricks with a view point of eliminating Fly Ash from the ecosystem as an environmental pollutant, which will provide huge benefits to organizations as well as to the environment.
This business plan proposes establishing a fly ash brick manufacturing plant. Fly ash is a byproduct of coal combustion in thermal power plants and currently causes environmental issues. The plan's promoters have MBA and engineering backgrounds. The plant will be located in Raichur district, Karnataka near a thermal power plant and water source. It will employ local villagers and have an annual production capacity of 24 million bricks. The total project cost is approximately 30 lakh rupees to be financed through a bank loan. The plant is expected to be profitable with annual revenues of over 81 lakh rupees and profits of over 10 lakh rupees after covering costs of raw materials, wages, utilities, and depreciation.
The document provides information about the cement industry in India. It discusses the manufacturing process, major players, investments, government policies, and challenges faced by the industry. The key points are:
1) India is the second largest cement producer globally and the industry employs over a million people directly and indirectly.
2) Major players like UltraTech Cement, ACC Ltd, and Ambuja Cements have large production capacities across India.
3) The government aims to boost infrastructure spending which will increase cement demand, and it has implemented policies to support private sector investments in the industry.
4) However, excess capacity and high taxes on cement remain challenges for the industry's growth.
Fly ash bricks can be produced using two recipes: fly ash, lime, gypsum and sand or fly ash, sand and cement. They are lighter and stronger than clay bricks. Producing fly ash bricks utilizes the waste fly ash from thermal power plants in an environmentally friendly way to control pollution. With government support and superior quality, demand for fly ash bricks is increasing. The production process involves mixing raw materials, pressing into bricks, and curing with water. This avoids emissions and effluents generated by firing clay bricks.
The document discusses making plastic sand bricks as a way to reuse waste plastic. The objectives are to compare the strength and cost of plastic sand bricks to traditional bricks, and determine the optimal plastic-sand ratio. The methodology involves collecting waste plastic bags and bottles, melting the plastic, mixing it with sand, and pouring the mixture into molds. Test results found the plastic sand bricks had higher compressive strength and lower water absorption than fly ash and burnt bricks. Advantages include being economical, durable, and removing waste plastic from the environment. Further research could improve the quality and durability of plastic sand bricks.
basic knowledge about performance and characteristics of fly ash based concrete. this was my first presentation....so hard core civil engineers might consider me a layman!... anyway its a good way to start knowing gist and basics.
The reduced CO2 emissions of Geopolymer cements make them a good alternative to Ordinary Portland Cement.
Produces a substance that is comparable to or better than traditional cements with respect to most properties.
Geopolymer concrete has excellent properties within both acid and salt environments
Low-calcium fly ash-based geopolymer concrete has excellent compressive strength and is suitable for Structural applications.
This document investigates replacing cement with rice husk ash in concrete. An experiment was conducted replacing 20% of cement with rice husk ash. The compressive strength at 7, 14, 21, and 28 days with 20% replacement was found to compare favorably to concrete without replacement. Using rice husk ash provides benefits like reducing greenhouse gas emissions and construction costs while utilizing an agricultural waste. The results indicate rice husk ash is a suitable partial replacement for cement in concrete.
This document discusses geopolymer concrete as an innovative and eco-friendly construction material. It is made from aluminosilicate materials like fly ash or slag in combination with an alkaline activator solution. Geopolymer concrete offers advantages over traditional concrete like lower CO2 emissions, utilization of waste materials, and improved durability. The document outlines the constituents, mixing process, properties and applications of geopolymer concrete. Some drawbacks include the need for special handling and the corrosiveness of the alkaline activators. In conclusion, geopolymer concrete is a promising construction material due to its sustainability and performance benefits.
This document provides information about ready-mix concrete (RMC), including its history, composition, production process, and use in India. Some key points:
- RMC was first developed in Germany in 1903 and introduced in the US in 1913. It involves premixing concrete ingredients off-site and delivering it via transit mixer trucks.
- RMC provides better quality control than on-site mixing and eliminates the need for construction sites to store raw materials. India's first major RMC projects were dams in the 1950s.
- RMC is composed of cement, aggregates like sand and gravel, water, and sometimes admixtures or fly ash. Major companies in India operate over 100 RMC plants
The document provides information on a proposed fly ash brick production project. It details the production capacity of 24 lakh bricks annually worth Rs. 78 lakhs. The manufacturing process involves mixing fly ash, lime, gypsum and sand using a pan mixer and pressing the mixture into bricks using an automatic machine. The bricks are then water cured for 7-10 days before drying and sorting. The project involves fixed capital investment of Rs. 24.92 lakhs and is expected to generate an annual profit with expected sales of Rs. 81.6 lakhs from producing 24 lakh bricks.
This document discusses steel fiber reinforced concrete (SFRC). SFRC increases the structural integrity of concrete by adding short, discrete steel fibers that are uniformly distributed and randomly oriented. The document outlines the materials used including cement, aggregates, water, and steel fibers. It describes the mix design process and percentages of steel fibers tested. Beams and cubes were cast with the concrete mixtures and cured before testing to determine the compressive and flexural strengths of the SFRC. The results and conclusions are summarized, with references provided.
Fly ash bricks are made from fly ash, lime, gypsum and sand. They are lighter and stronger than clay bricks. Producing fly ash bricks provides an eco-friendly way to dispose of the large amounts of fly ash waste from thermal power plants. The document discusses the market potential, production process, costs, and financial analysis of a proposed fly ash brick manufacturing business. It estimates that a unit producing 60 lakh bricks annually could earn a net profit of 16.47% with a break-even point of 44.4%.
This document summarizes a presentation about Kamal Bricks Factory. It discusses the brick manufacturing process, current problems in the industry like labor shortages and changing construction practices. It also covers the financial aspects of starting a brick factory, including fixed capital costs, working capital costs, production capacity, and projected annual costs and profits. Innovations to increase efficiency and reduce emissions in brick production are proposed.
The document discusses the brick manufacturing industry in India. It notes that brick production in India is over 1400 billion per year, with over 100,000 kilns employing around 80-100 million people. However, the industry faces problems with labor shortages and changes in construction practices. The document also outlines the traditional brick manufacturing process and financial aspects of running a brick manufacturing business. It suggests that future innovation and technology could help increase production volumes and lower costs.
This document provides a business plan for a proposed fly ash brick manufacturing company called FLY ASH BRICKS Co. The plan summarizes the qualifications of the promoters, introduces fly ash bricks as an environmentally friendly alternative to traditional clay bricks, and outlines the proposed location, operations, finances, and marketing strategy of the business. Key details include a proposed annual production capacity of 24 million bricks, total project costs of approximately 30 million INR, and an expected annual profit of over 10 million INR once operations reach full capacity.
The document discusses energy efficiency measures in cement industries. It notes that the cement industry accounts for over 5% of global greenhouse gas emissions. Several opportunities for improving energy efficiency are identified, including upgrading kilns, recovering waste heat, improving raw material preparation, and implementing process controls. The cement industry in Nepal is one of the most energy intensive sectors and consumes more energy per unit of production compared to other countries. Adopting advanced efficient technologies could help reduce energy use and emissions in Nepal's cement industries.
This document discusses the costs involved in establishing a new spinning project with 25,200 spindles. It outlines the costs of land, buildings, plant and machinery, working capital, and other expenses. It provides details on the machinery requirements and costs. It also projects the annual production, costs including raw materials, wages, power, and overheads. Based on assumptions around utilization rates and selling prices, it estimates annual sales, costs of production, and an operating profit before interest and depreciation of -Rs. 78 lakhs. Finally, it calculates the working capital requirement of Rs. 1550 lakhs.
This document presents a business plan for Ash Bricks Pvt. Ltd., a company that aims to become the largest producer of fly ash bricks in India. The plan outlines the company's vision, mission, promoters, plant location, operational plans, marketing strategy, and financial projections. It details the production process, resources required, and targets sales of 1.5 million bricks in the first year. Financially, the plan estimates a net profit of Rs. 4.28 lakhs in the first year with an expected break-even point of 4 years. The business aims to address the gap between brick demand and supply while reducing environmental pollution from traditional brick production.
The document discusses production and operation management strategies at DG Khan Cement Company. It provides an overview of the company's history and introduction. It then describes the cement manufacturing process which involves crushing limestone and clay, heating the powder to produce clinker, and grinding the clinker to make cement. It discusses the company's capacity planning including storage silos and expansion plans. It also covers location strategies, layout strategies, material requirement planning, and human resource strategies like recruitment, training, and benefits.
Rate analysis road work in Estimation & Rate AnalyisisJaptyesh Singh
Rate analysis road work in Estimation & Rate Analyisis
ANALYSIS OF RATES
RATES OF ITEM OF WORK DEPENDS ON THE FOLLOWING CRITERIA
WHAT IS ROAD WORKS
LAYERS
SCHEDULE RATES
NUMERICAL
Imported Coal Specification
Coal Trading Market Details
Why coal is better than fuel
Coal used in cement manufacturing and other industries
Pakistan top 5 coal traders
This feasibility report analyzes the potential for establishing a mango pulp industry in India. India is the largest producer and exporter of mangoes in the world. There is growing global demand for mango pulp, which has a longer shelf life than fresh mangoes. The report recommends establishing a processing plant with a production capacity of 9,600 tons per year. Financial analysis shows the project would have a 13.91% net profit ratio and 31.77% return on investment, with a payback period of 3 years. The break-even point is estimated at 23,371.91 tons or 2.4 years of production. Overall, the report concludes the mango pulp industry is viable given India's mango supply and rising
The cement industry in India is the second largest producer of cement globally. It has seen steady growth over the past few decades as the government has invested heavily in infrastructure projects. The major players in the industry include ACC, Ambuja, Ultratech, and others. While the industry contributes significantly to GDP and employment, it faces issues like high transportation costs and dependence on fossil fuels which impact prices. The future of the industry remains strong driven by continued government spending on housing and infrastructure development.
The document summarizes the cement industry in Pakistan. It outlines the history of cement production since 1947 and the establishment of new plants. It describes the types of cement produced and lists major players in the industry. Production details are provided on machinery used, including crushers, mills, kilns and packaging equipment. Energy use and efficiency opportunities are discussed. Export markets and future growth opportunities are also summarized.
This document provides information about the brick making industry. It discusses the raw materials used, which include soil, ash, rice husk, lime, and silica. The manufacturing process involves preparing clay, moulding bricks, drying them, and burning them in clamps or kilns. It also lists the costs involved in running a brick manufacturing business, including expenses for land, labor, machinery, transportation, and materials. With an estimated total annual investment of around 13.5 lakhs and annual sales of around 16.5 lakhs, the document calculates that a small brick making business could expect to make a profit of around 2.9 lakhs per year.
This document discusses the promotion of using foundry slag waste from iron and steel production in foundries as an aggregate in paver block making. It begins by providing background on foundry slag waste and the Indian foundry sector, noting that approximately 5 lakh tonnes of slag waste is generated annually. It then describes the development of a technology to produce paver blocks by completely replacing coarse and fine aggregates with foundry slag. Test results found that paver blocks produced this way met strength standards. The document concludes by outlining the business potential and costs for setting up an enterprise to produce paver blocks using this waste-to-resource process.
This document summarizes a study conducted by an intern at Shree Cement on reviewing raw material procurement costs and comparing them to other cement companies in the cluster. The objectives were to compare freight rates, PTPK, and landed costs of raw materials. The study found that Shree Cement's GBFS and fly ash landed costs were among the lowest. It provided recommendations like installing more truck tipplers and silos to reduce turnaround times for raw material deliveries. The study aimed to help Shree Cement benchmark itself against peers and identify areas for improved efficiency.
This document provides information about carbon bonded silicon carbide crucibles, including their production process, market potential, implementation schedule, and financial aspects of establishing a production facility. Key points:
- Silicon carbide crucibles are refractory products used for melting metals due to properties like thermal conductivity and resistance to thermal shocks and molten metals.
- Demand is increasing from industries like mining, railways, and aerospace, creating opportunities for new production units.
- The proposed production facility would manufacture 300 metric tons of crucibles per year valued at Rs. 1.65 crores, employing around 35 people and using a shuttle kiln firing process.
- Financial projections estimate annual sales of Rs.
50,000 m3 AAC Line Technical Introduction of Zhengzhou DEYIJimmy Ma
Zhengzhou Deyi Heavy Industrial Machinery Manufacturing Co., Ltd. is a Chinese manufacturer of equipment for new wall materials. It has over 100 production lines and manufactures large hydraulic brick-making machines, steam-pressing equipment, and aerated concrete equipment. It has grown to be a leader in wall machinery through product development, quality products, and efficient service. The document then provides details on Deyi's autoclaved aerated concrete production process and equipment for an annual output of 50,000 cubic meters. This includes information on material proportions, land and energy requirements, costs, and examples of international contracts signed.
Ryan A. McCampbell, Bloomsburg University, "A Cost-Benefit Analysis of AMD Re...Michael Hewitt, GISP
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All rights reserved to Arunesh Chand Mankotia
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2. EXECUTIVE SUMMARY
INTRODUCTION
We are introducing the business of fly ash brick
with a view point of eliminating fly ash from the
ecosystem as an environmental pollutant, which
will provide huge benefits to organizations as
well as to the environment.
3. MISSION AND VISION
• To provide and promote
business as well as
services that strengthen
the brick manufacturing
sector for the ultimate
benefit of it’s customers
and society.
• To be at the forefront in
creating the
environment & to be
the largest players in
the field of Fly Ash Brick
Manufacturing
4. GEOGRAPHICAL ADVANTAGE
• The area is rich with coal content and has a large
number of heavy and small industries using coal fuel.
Hence, large amount of fly ash is produced.
• In a survey, it was found that the total amount of ash
produced in North India alone can support the
demand of fly ash bricks in India
• The govt. has implemented rules which define the
constructions with in a radius of 100 Kms from
thermal power plants are bound to use fly ash brick.
5. CONTINUED
• The location helps in acquiring of raw materials,
which is basically fly ash at a cheaper cost.
• One of the main advantages is the absence of
competitors in the area. The area, as a fact, has
manufacturers of Fly Ash bricks.
• Land is available in abundance and with the
government helping in the acquiring of the land, the
task gets easier.
• The construction business is booming in Delhi and
Haryana and is expected to grow more with the
passage of time.
6. THE NEED FOR SUCH AN INITIATIVE
• The brick we currently use are made of a specific
quality of top soil (Approximately 10000 Hectares of
to soil is lost every year for brick Manufacturing ).
• If the top soil consumption carries on at the same
pace, very soon, we will not have enough soil for
cultivation.
• Also, the thermal power plants and the industrial
units using coal as a fuel have no use with the fly ash
left after the combustion and they need to dump
some where.
7. CONTINUED
• For dumping this fly ash, they need to acquire land
from mining firms, which in turn is provided in the
form of used underground mines.
• But as result of this, huge amount of pollution takes
place.
• Fly ash is reported to cause ailments like allergic
bronchitis, fibrosis of lungs, silicosis and asthama.
• Also causes water and soil pollution along with air
pollution.
8. SCOPE OF PROJECT
• Nearly 73% of India's total installed power
generations capacity is thermal, which coal based
generation is 90% the remaining comprising of diesel
and gas.
• The 85 utility thermal power plants, beside the
captive power plants, use bituminous and sub
bituminous coal and produce large quantities of fly
ash.
• High ash content (30-50%) contributes to large
volumes of fly ash.
9. PRODUCTION DESCRIPTION
FEATURES
• Size of brick will be 230x110x76mm (as per the
international norms)
• Faster construction
• Less mortar consumptions.
• Most suitable for walls as the bricks are earthquake
and water resistant.
• Decorative like stone masonry.
• Ash content as high as 60%.
10. ACQUIRING THE RAW MATERIALS
• Fly ash is readily available with thermal power plants
and can be acquired from them even without
spending on transportations.
• Lime, gypsum and sand are available in the market
and can purchase as per requirement.
12. PLANTS PARAMETERS
• Capacity (Bricks/Year) - 5,11,000 (1,40,000x365)
• Brick /Day - 1,40,000
• No of shifts/ Day - 2
• Bricks/Shift - 70,000
• Working days /year - 365
• Land required - 9 Acres (of which the
plant will require only 6 acres)
14. FINANCIAL ASPECTS (FIXED CAPITAL)
S no Activity Period
Starting
Period
completion
1 Survey of collection of data in respect of
demand, availability of technology,
power, land and clearance from state
pollution control
Day 1 2nd Month
2 Arrangement for margin money 2nd month 3rd month
3 Preparation of project report and
registrations
2nd month 3rd month
4 Finance assistance 2nd month 4th month
5 Development of site and construction of
building
5th month 7th month
6 Machine purchasing and installation 7th month 8th month
7 Trial production 8th month 8th month
This will include a total cost of 10,50,000 including land acquisitions.
15. FINANCIAL ASPECTS (MACHINERY AND EQUIPMENTS)
Description Qty Total price (Rs)
Pan mixer (run by 20 hp motor) 2 1,50,000
Hydraulic press (30 tones capacity) 2 3,00,000
Belt conveyor (run by 3 hp motor) 1 70,000
Deep tube well 1 35,000
Generator 1 1,25,000
Steel plates and extra moulds 50 85,000
Trolleys 15 30,000
Office furniture and equipments 32,000
Installation and erection charges 28,000
Total 8,55,000
There will be other pre operative expanses at around Rs 70,000
16. WORKING CAPITAL PER MONTH (STAFF & LABOUR)
Description Total nos Nos/shifts Salary Total salary
Manager 2 1 17000 34000
Production engineer 2 1 12500 25000
Skilled worker 10 5 5200 52000
Unskilled workers 20 10 3800 76000
Chowkidars 6 3 3500 21000
Peon 4 2 3500 14000
Cashier cum clerk 2 1 6000 12000
234000
Add pre requisites @ 15% 195600
Total 269100
17. ROW MATERIAL PER MONTH (WC)
Description Qty (ton) Rate (per ton) Total cost ( in Rs)
Fly ash 1000 40 40000
Lime 250 800 200000
Sand 125 100 12500
Gypsum 125 900 112500
Total 365000
18. UTILITIES PER MONTH (WC)
Description Cost (in Rs)
Power 30000
Fuel 8000
Total 38000
19. OTHER CONTINGENT EXPENSES (WC)
Description Cost (in Rs)
Postage and stationary 1200
Telephone 1800
Transportation 2500
Insurance 5000
Repairs and maintenance 2200
Advertisement and publicity 2500
Misc. expenditure 2500
Total 17700
20. SUMMING THE FINANCES
• Total Working Capital Per Month = 6,89,800
• Total Working Capital for Months = 20,70,000
• Fixed Capital = 10,50,00+8,55,000+70,000=19,75,000
• Total Capital Investment = Fixed Capital + Working Capital =
19,75,000+20,70,000= 40,45,000
21. FINANCIAL ANALYSIS
Description Cost (In Rs)
Total Recurring cost of production per year 82,78,000
Depreciation on building @ 5% 36,5000
Depreciation on Machinery & Equipments @ 10% 79,500
Depreciation of Office Equipments @ 20% 6,400
Interest on Total Capital Investment @ 14% 5,66,300
Total 89,66,700
23. OTHERS IMPORTANT STATS
Net Profit Ratio = (Net Profit x 100)/Total Turnover
= (15,33,300 X100)/1,-5,00,00
= 14.60%
Rate of Return = (Net Profit per year x 100)/Total Investment
=(15,33,300 x 100)/40,45,00
=37.90%
24. BREAK EVEN POINT
Fixed cost In Rupees
Deprecation on building @ 5@ 36500
Deprecation on machinery and equipment @ 10% 79500
Deprecation on office equipment @ 20% 6400
Interest on total capital investment @14% 566300
Insurance 60000
40% of salary and wages 1291680
40% of other contingent expenses (excluding insurance) 7080
Total 2047460 or 202048000
25. PROCUREMENT OF RAW MATERIAL
Lime & gypsum
from chemical
plants
Sand from local
contractors
Fly ash from
thermal power
plants
Procurement
26. STORAGE OF RAW MATERIALS
• FLY ASH in open yard. Duly wetted and covered with plastic sheet.
• LIME dumped in open yard or stored in packets.
• SAND in open yard. Duly wetted and covered in plastic sheet.
• GYPSUM in bags stored in godowns.
27. BATCH MIXING OF RAW MATERIALS
Fly ash Sand
Lime Gypsum
Transportation of
raw materials to
pan mixer
28. MECHANIZED TRANSFER FROM PAN MIXER TO
AUTOMATIC BRICK MAKING MACHINE
Hydraulic
press
Pan
mixer
Hydraulic
press
29. DRYING AND CURING
The green bricks are dried up
under sun from 24 to 48 hours
The dried up bricks are stacked
and subjected for water spray
curing once or twice a day for
7-21 days depending on
ambience
Dispatch to the market
30.
31. HR CONCERNS
• Scientific task planning
• Authority and responsibility
• Equity
• Unity of command.
• Unity of direction.
• Stability of tenure.
• Following rules for ethical decision making.
• Corporate social responsibility (CSR)
• Corporate philanthropy.
32. ECONOMIC CONCERNS
• Currently, the demand for brick is very high from the supply.
• Demand and supply gap is around 250 billion bricks per annum.
• Raw material used for regular red brick is limited.
• In India, the annual production of fly ash can result in manufacturing 780
billion bricks
• To reduce the demand and supply gap, we will need to expand in this
sector at a larger rate than what is undergoing at the present time.
33. COMPETITIVE STRENGTHS TO CLAY BRICKS
• Fly ash bricks are 28% lighter than clay bricks
• These bricks have a pleasing color like cement, are uniform in shape and
smooth in finish, also they require no plastering for building works.
• These brick can provide advantages being available several load-bearing
grade, savings in mortar plastering, and giving smart looking brickwork.
• High compressive strength eliminates breakages/ wastages during
transport and handling
• The brick also have a very high tensile strength, which eliminates the
chances of their collapse during earthquakes.
• The bricks are less water absorbent and hence we have less dampening
in the bricks
34. PRICING & PROMOTIONAL STRATEGIES
• Penetration price of Rs 1.75 per brick for the first two years and then
concession to high end buyers at a rate of 7.5 %
• Aggressive Selling.
• Trade Promotion.
• Publicity.
• Large volume of sales to the government.
• Seeking the help of the government in publicity.
36. CURRENT MARKET SCENARIO
• Market is dominated by clay bricks.
• Fly Ash brick is a new product to the market.
• The government has imposed rules for the use of 100 fly ash bricks in a
radius of 100 Kms from thermal power plants. However, the government
is itself not implying to the norms. The govt. can be forced to imply to
such norms by NGOs and when such a scenario occurs, the demand for
the bricks from the side of the govt. will increase many folds.
• Use of these bricks result savings of almost 37% in the construction cost.
• The unit will also require a no objection certificate from the state
government of in regard to pollution and other concerns
37. STP STRATEGY
SEGMENTATION
• Based on the geographic location.- As the plant is located in Jharkhand,
we will first try to capture the local market and then move to the
neighboring states.
• Based on demographic location.- Demographic factors will help greatly in
determining the target customers.
• Name of company - FLASH INDUSTRIES
• Product Brand Name - FLASH BRICKS