Polymer concrete is produced by mixing mineral fillers with a synthetic or natural resin binding agent. There are three main types: latex-modified concrete, polymer-impregnated concrete, and polymer concrete. Polymer concrete has many benefits including high strength, durability, fire and heat resistance, chemical resistance, and faster cure times. It can develop high compressive strengths within hours or minutes depending on the materials used. Common applications include flooring, containment structures, trench drains, countertops, furniture, and areas with heavy traffic.

1. Polymer concrete
Types of polymer concrete,
properties, Applications.
A.Pavan kumar
B.Tech, Civil Engineering, SVEC, TPT, AP

2. Benefits of PolymerConcrete
Strength Fire and heat resistance
Durability Thinner application
Lower absorbency
Less chalking in
outdoor exposure
Chemical resistance Abrasion resistance
Temperature stability Mold ability
Faster cure rates Machinability

3. Polymer concrete(PC)
 Polymer concrete is a versatile, durable, composite material produced by
mixing a variety of mineral fillers with a synthetic or natural resin binding
agent.
 It is also known as “ Resin Concrete ”

5.  latex-modified concrete (LMC): also known as polymer Portland
cement concrete. Conventional concrete made by replacing part of
mixing water with a latex.
 Polymer-impregnated concrete (PIC):produced by impregnating or
infiltrating a hardened concrete with a monomer and subsequently
polymerizing the monomer in situ.
 Polymer concrete (PC): formed by polymerizing a mixture of a
monomer and aggregate (no other bonding material)
Types of PC:

6. • Depending on the materials employed, PC can develop compressive
strengths of the order of 140 MPa (20,000 psi) within hours or even
minutes .
• LMC possess excellent bonding ability to old concrete, and high
durability to aggressive solutions; it has therefore been used mainly for
overlays in industrial floors, and for rehabilitation of deteriorated bridge
decks.
• In the case of PIC, by effectively sealing the micro cracks and capillary
pores.
Significance

7. • Commercial products are available with a variety of
formulations, some capable of hardening to 105 MPa(15,000
psi) within a few minutes without thermal treatment.
• Epoxy resins are higher in cost but offer advantages such as
adhesion to wet surfaces.
• Styrene monomer, and methyl methacrylate (MMA) with
benzoyl peroxide catalyst and an amine promoter are often
used.
Properties of PC:

8. Stress – Strain diagram for polymer composition

9. Polymer concrete vs B30 concrete

12. Material Features:
 High resistance to chemical and biological attack
 Lightweight compared to cement concrete products
 Excellent noise and vibration absorption
 Excellent dielectric properties
 Good weathering and UV resistance
 Zero water absorption
 Can be cut with masonry drills and grinders
 Can be recycled as rubble or crushed for use as road foundation
 Approximately 4 times the flexural strength of cement concrete
 Good thermal properties and stability
 Ultra smooth finish which encourages efficient hydraulic flow

13. MaterialProperties
Bending strength
Shear strength
Compressive strength
Modulus of elasticity
Specific gravity
Water absorption
Operating temperature
Surface roughness
20 MPa
20 MPa
90 MPa
22,000 MPa
2,200 kg/m3
0.05% by weight
up to 80°C
25 um

14. Applications:
• Used for pump bases, flooring blocks, chemical containment,
trench drains and more.
• Solid surface countertops for modern kitchens and baths.
• With its decorative finishes and excellent resilience, polymer
concrete is ideal for many ornamental applications including park
benches, outdoor furniture, and waste containers.
• Commonly used in areas subject to heavy wear and high
loadings such as car parks, roadways and industrial areas.

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