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Fatigue Analysis of English-Willow Cricket Bat
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1356 Fatigue Analysis of English-Willow Cricket Bat Mr. Rajshekhar Chimmat1, Mr. Shreenidhi Kulkarni2 1M.Tech. Scholar, Dept. of Mechanical Engineering, KLS Gogte Institute of Technology, Belagavi, Karnataka, India 2Asst. Professor, Dept. of Mechanical Engineering, KLS Gogte Institute of Technology, Belagavi, Karnataka, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The design of sports equipment is an interesting task and has been evolving since decades. One such sport is cricket, a very popular game in many countries. The design of cricket bat has been evolving fascinatingly. In present age, cricket bat is made up of two different woods namely English and Kashmir willow woods. In this project it is intend to carry out fatigue analysis on cricket bat (for a defensive shot only) for English willow bat at different points on bladeofthebat by applying fatigue load obtained from the different ball speeds. The actual speed of the ball at the time of impact is calculated by considering surrounding factors like pitch impact and air resistance and is used to carry out fatigue analysis. The bat is theoretically modeled, where a standard cricket bat is cross checked for its minimum cross section, then life of the bat is calculated for different fatigue load (different speed of ball) cases. The bat was then modeled accordingly in CATIA and was imported to ANSYS Workbench for fatigue analysis. Different load cases were created and fatigue analysis was carried out to predict the life of the cricketbat. Performanceof the English willow cricket bat for various bowling speeds is discussed along with the weak spots. Key Words: Cricket bat, Static deflection,English willow, Life (Cycles), Finite Element Analysis (FEA) 1. INTRODUCTION Now a days cricket is popular game in the world. Cricket is played in three formats at the international level namely Test, One day, T-20.Test matches are of longer format (5 days), where the collision of bat and ball is maximum times in this format ascomparedtootherformats. This repetitive load implies application of impact fatigue load on bat. Failure of cricket bat can occur much earlierdue to fatigue load. In fact most of the fracture failures are initiated by fatigue loads. Cricket bat is wood product (a natural resource), hence one must use wood products in efficient way. This motivated us to determine the performance of the bat in terms of life cycle. This paper presents the details of performance evaluation ofcricket bat due to impact fatigue loading by theoretical modeling and simulation in Ansys for defensive shots only. Cricket bat is made up of two main parts, handle (Cane wood) and blade (Willow wood). It is well know that the point of impact of ball and bat can be any were in the region of the bat blade. Hence we had chosen six points on the bat to study the performance with respect to impact fatigue loading. The speed of the ball is also an important factor; in our work we considered three different release ball speeds for analysis. The impact force due to three different speeds is estimated and impact fatigue load cycle is created, theseloadcyclesare applied at six points on the bat blade and performance is evaluated. In addition a combined load cycle is created consisting of the three impact forces. This performance evaluation is carried out on cricket bat made of namely English willow. Only defensive shot is considered to reduce the complexity in performance evaluation. 2. LITERATURE REVIEW Andre Leclereq [1] (1997) studiedthequalityof white willow wood along with the many other species of willow woods and found that, The scientific name of white willow is Salix alba and white willow grows up-to 25 m height like timber tree. It is given the wood of white willow has a higher impact bending strength, elasticity and a well higher rigidity (rigidity ratio: 21.5). The mechanical properties of white willow wood are studied in this paper. Ajay K. Sarkar, et al. [2] (2011) experimentally investigated for the accelerometer profiles for sweet spot when ball hits on a cricket bat (defensive shots). Two experiments were conducted, initially the accelerometer is attached to the bat only later accelerometers are attachedto both bat and hands of player. From first experiment it was noticed that minimum acceleration for impacts made in the range of 18 to 22 cm from the toe end of the bat. From second experiment it was noticedthatjarringofforearm and hands will be less for sweet spot impacts. The impact spot of the bat and ball was identified by using tape, video and subject assessment methods. V. Hariharan and Dr. PSS. Srinivasan [3] carriedout experiment to determine the maximum ball exit velocity for various impact locations for different speedcombinationsof bat and ball. The combination speeds of the cricket bat and ball are 40-40 impact (40 m/s speed of the ball and 40 m/s speed of the bat), 30-30 impact, 30-40 impact and 40-30 impact. The region 0.1m to 0.17m produced maximum ball exit velocity for different above mentioned ball and bat velocity combinations. The modal analysis was carried out for the same velocity combinations. The sweet spot region was between 0.12m and 0.18m from bottom of the bat from modal analysis.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1357 Prof. J. E. Akin, Rice University [4] studiedaboutthe impact force due to body moving with velocity or dropped from height to hit stationary beam. He made use of impact factor to calculate the impact force. If the body moving with certain velocity hits the stationary body then horizontal impact factor is used, if the body falls from certain height then vertical impact factor is used. The vertical impactfactor can be applied to body moving with certain velocity horizontally and vice-versa. Lyoyd Smith and Harsimranjeet Singh [5] (2008) carried out FEA as well as experimental study to know the Batted Ball Speed (BBS) with composite skin on cricket bat and without composite skin on the bat,whereskinincreased the BBS by 2.2%. Cyril Okhio, Jeroen Waning and Yemeserach T. Mekonnen [6] (September Edition, 2011) carried out tensile, compression and bending tests to know the respective ultimate strengths of bambooandcanematerials. The ultimate strengths of cane material are studied and listed by them. David James, et al. [7] conducted experiment on cricket bat by considering the co-efficient of restitution. The ball rebound velocity was maximum for center bat mass impacts. It can be observed that, much of the study was carried out only on the sweet spot, modal analysis of cricket bat and batted ball exit velocity and less in regards tofatigue analysis, hence in this paper it is intended to carry out fatigue analysis of cricket bat for different ball speeds. 3. MATERIAL PROPERTIES The English Willow, Kashmir willow and Cane wood material properties are mentioned in the below table 1. Table -1: Material Properties SL.No Material Density (Kg/ m3) Young’s Modulus (GPa) Ultimate Impact Bending Stress (MPa) Poisson’s Ratio 1 English Willow 450 9.8 122 0.3 3 Cane 498 8.8 121 0.3 4. THEORETICAL MODELING Using standard proportions of cricket bat [8] the dimensions of the bat are calculated. Cross section of the bat blade is non-uniform over the entire length of the bat, so minimum thickness is considered for theoretical modeling. The minimum thickness (h) of the bat bladeconsideredis 25 mm. The length (L) of the bat blade is 580 mm and entire length of the bat is 860mm. The length and diameter (D) of the cricket bat handle are 280 mm and 36 mm respectively. Width (B) of the bat blade is 108 mm. it is necessary to cross check the safety of cricket bat with respect to minimum thickness that is 25 mm. to cross check this the maximum ball speed is considered which is 160 KmpH at the point of release. this speed of the ball reduces at the point of impact at the bat due to air resistance and groundimpact,thisfactor is also considered during evaluation, the details of the same are shown below. Reduction in the velocity of ball due to air resistance is 12% of initial velocity, and after ground pitching the reduction in the velocity of ball is 30% of its initial velocity [9]. After total reduction the velocity of ball becomes 92.8 KmpH or 25.77 m/s. Kinetic Energy of the ball = 55.094 J Where m= 0.163 kg and v1 = 26 m/s KE = Potential Energy (PE) 55.094 = 0.163*9.81*H H = 34.45 m. Where H is the height from where ball is droppedtoget same effect as that of ball and bat impact, which is moving with 26 m/s. Moment of Inertia = 1.40625 x 107 m4 Static deflection = 7.546 x 105 m Where E= 9.8 * 109 Pa and L= 580 mm or 0.58 m Impact factor [6] = 956 Impact force F = 956* 0.163* 9.81= 1528 N Bending Moment = 8,86,240 N-mm Where L= 580 mm
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1358 Bending stress [6] Where y = 12.5 mm ( h/2) b = 78.7 MPa The calculated bending stress is well below the ultimate bending stress ( ult=123 MPa), so considered minimum thickness of bat blade can withstand that high impact force of the ball. Hence minimum thickness is safe. 4.1Fatigue load spots Impact force is calculated for different ball velocities, and that impact forcesaretakenasfatigueloadfor the fatigue analysis. For each case the same loadisapplied at six different spots of bat, i.e. three different points on thebat face center line and other three different points on the edge of the bat blade. Fig -1: Load Application Spots For simplicity the chosen spots for applicationofload are named as 580-Center (Toe-Center), 580-Edge (Toe- Edge), 465-Center, 465-Edge, 172-Center (V notch tip) and 30-Edge (Handle side edge). In figure 1, the distance of force applied points (spots) from fixed end are shown. 4.2English Willow Cricket Bat case studies 4.2.1 CASE I: Ball Speed 160 KmpH Initially bendingstressesatdifferentspotsofthebat due to application of impact forcearecalculated,laterthelife of the bat with respect to obtained stress is determined. The impact force due to 26 m/s speed of the ball is 1528 N which is calculated in minimum thickness calculation. Using this force bending moment, bending stress at every spots are calculated using equations. Torsional stress and Equivalent Combined stress are calculated using respective equations and obtained values are tabulated in below table 2. Table 1: Combined Equivalent Stress (26 m/s) Sl. No Force spot names Force (F) N Bending Moment (Mb) N- mm Bending Stress ( MPa Torsional Stress ( MPa MPa 1 580-Center 1528 886240 78.77 0 78.77 2 580-Edge 1528 886240 78.77 9.0 79.78 3 465-Center 1528 710520 63.15 0 63.15 4 465-Edge 1528 710520 63.15 9.0 64.0 5 172-Center 1528 262816 23.36 0 23.36 6 30-Edge 1528 45840 4.07 9.0 11.26 Life of English willow Cricket bat: The endurancestrength of the material is one which with-stand load up to106 cycles. Endurance stress of the willow material is0.3 timesultimate stress value [10]. Corrected endurance stress or fatigue strength is calculated by considering the some correction factors. Fig -2: S-N Curve (Ball Speed 26m/s) The factors areSizefactor,loadfactor,Surfacefactor and Reliability factor. Load factor is 1 for bending and the size factor is also unity for bat. The surface of the wood will not be smooth or free from defects so Surface factor value
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1359 considered is 0.9 and for reliability90%,reliabilityfactor 0.8 is considered. Endurance strength ( Sen) = Surface factor* Reliability factor * 0.3 Sult Sen = 0.9* 0.8* 0.3 * 108 = 23.32 MPa An S-N curve as shown in figure 2 is plotted for combined stress obtained in table for above mentioned various spots. The life cycle of the bat for these spots as obtained from s-n curves is listed below in table 3. Table 2: Life of English Cricket Bat (Ball Speed 26 m/s) SL. No Force spot names Stress (S) MPa Log(S) Log(N) Life Cycles 1 580-Center 78.77 1.89 1.85 70 2 580-Edge 79.78 1.90 1.7 50 3 465-Center 63.15 1.80 2.5 316 4 465-Edge 64.0 1.81 2.35 224 5 172-Center 23.36 1.4 5.8 6,30,957 6 30-Edge 11.26 1.05 >6 106+ Minimum life is 50 cycles at Toe edge (580-Eedge) indicating this as the weak spot. When ball hitting spot moves to-words handle the life of the bat increased. The life cycle for two more cases that isball speedof130 KmpH (21 m/s) and 90 KmpH (14 m/s) respectively are estimated in similar manner as in case of 160 KmpH. The obtained life cycle are listed in below table 4. Table 3: Life of English Willow Bat (Ball speed 21 m/s and 14 m/s) CASES Ball Speed (KmpH) Force Applied Spots with Life of bat 580- Center 580- Edge 465- Center 465- Edge 175- Center 30- Edge Case II 130 281 199 1995 1584 106 + 106 + Case III 90 2,511 1,023 44,668 31,622 106 + 106 + 5. CAD MODELING Cricket bat is modeled using CATIA V5 R20 software. Fig -3: Assembled Bat In figure 3, the assembled bat is shown with and without the material appearance. Assembly of bat blade and handle is done in such a way that, initially the blade is opened in the assembly section as existing component. Cricket bat handle is opened after fixing the bat blade, then mate (Contact) surfaces Constraint is given to V section surfaces and updated. 6. FEA IN ANSYS WORKBENCH The fatigue analysis of cricket bat is carried out for defensive shots in Ansys Workbench. The CAD model is imported in Ansys workbench the material properties are updated and assigned to specific part. The contact region is specified and model is meshed. Meshing is obtained by path conforming method using tetrahedron. Meshed model is as shown in figure 4. The impact force for different speeds of ball are calculated during theoretical calculation, those forces are used for fatigue analysis under static structural tool.. In this work bat is static structural, on which impact force is applied. Fig -4: Meshed Model The Set up command is used to insert boundary conditions like force and fixed support (Handle). In this analysis bat handle is fixed and force is applied at six spots as mentioned earlier of the bat for each case study. In Solution command, Fatigue tool is selected and problem is solved for the three different speeds of the ball.in FEA apart from earlier mentioned three cases, one more case
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1360 (fluctuating load cycle) was considered as shown in below figure 5. . Fig -5: Non Constant Amplitude Load Cycle All the four casesmentioned abovearesolvedinAnsys workbench to predict the life of cycle. The obtained results are shown in below tables 5. Life of English Willow Cricket Bat Life of English willow cricket batfor160 KmpH,130 KmpH, 90 KmpH ball speed and Non constant load impacts at above mentioned six spots are listed in table 5, which are obtained from Ansys workbench. Table 5: Life of English Willow Cricket Bat (Ansys) CASES Ball Speed (KmpH) Force Applied Spots with Life of bat (cycles) 580- Center 580- Edge 465- Center 465- Edge 175- Center 30-Edge Case I 160 170 140 554 357 7,20,390 9,02,400 Case II 130 345 296 2,415 1728 8,88,400 9,72,410 Case III 90 8,779 6,539 47,089 36,081 106 + 106 + Case IV Non Constant 151 126 503 306 6,58,640 8,62,160 The life of the English Willow bat for Non constant amplitude load (Case IV) are very less compared to constant amplitude load cases ( case I, Case II, and Case III). In first three cases as speed of the ball decreased the life of the bat increased as shown in table 5. 7. RESULTS  The life of the English-willow bat is less at toe end ball impacts, it goes on increases from toe end impacts to handle side impacts. Life of the batsdependson bending stress, bending stress is maximum at toe end and decreases along the length from toe end to handle.  The life of the bat for edge impacts is less than same distance center impacts, because along with bending stress torsional stress is induced in the bat handle for bat edge impacts.  The life of the bats are less for 26 m/s ball impact speed than other two ball impactspeeds(21m/sand14.5m/s).  The life cycle pattern of ansys model is similar to that of theoretical modeling. It should be noted that a direct comparison of the results cannot be made between the theoretical and ansys model respectively, the reason being the non-uniform thickness of the cricket batalong the length of the blade. In theoretical modeling the minimum thickness (h = 25 mm) was considered, but in ansys modeling the actual varying thickness is considered. Due to consideration of actual varying thickness the life cycle for these six spots by ansys model is much higher than the theoretical modeling.  Life of the bat for non-constant amplitude (fluctuating) load is less than 26 m/s ball impact speed because fluctuating load is more dangerous than the constant amplitude fatigue load.  When fatigue load is applied at 172-center (V Notch), observed that failure of the bat mayoccurnotonlyinthe handle (fixed end) but also at the handle and blade contact region. 8. CONCLUSION There is difference in life of the bat determined theoretically and ansys, the reason being the minimum thickness of 25 mm is considered for theoretical modeling and actual thickness is considered for FE model. The toe- edge turns to be weak spot in in the cricket bat, and this spot has to be avoided for repeated impacts. Inrealitythepoint of impact of the ball are different each and every time than the once considered in this work. Hence the actual life of the bat turns out to be higher than obtained in this work. REFERENCES [1] Andre Leclereq, "Wood Quality of White willow", Biotechnol. Agron. Soc. Environ, 1997, pp. 59-64. [2] Ajay k. Sarkar et.al., "Cricket Bat Acceleration Profile from Sweet-Spot Impacts", 9th International Sports Engineering Association (ISEA) Conference, pp. 467- 472, 2012. [3] V. Hariharan, Dr. PSS. Srinivasan, "Inertial and Vibrational Characteristics of a Cricket Bat", www.vibrationdata.com/cricket_bat.pdf,Availableon02 February 2016. [4] Prof. J. E. Akin, "Impact Load Factors for StaticAnalysis", Rice-University, https://www.clear.rice.edu/mech403/HelpFiles/Impact LoadFactors.pdf. Available on March 07, 2016.
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1361 [5] Lloyd Smith, Harsimranjeet Singh, "An Examination of Cricket Bat Performance", 7th ISEA Conference, June2-6, 2008. [6] Cyril Okhio, et al., "An Experimental Investigation of the Mechanical Properties of Bamboo and Cane", Journal of Selected Areas in Bioengineering (JSAB), September edition, 2011. [7] David James, et al., "The Validity of a Rigid Body Model of a Cricket Ball-Bat Impact", 9th Conference of ISEA, 2012. [8] http://Khelmart.org , Available on 21 march 2016. [9] www.physics.usyd.edu.au/cross/cricket.html (13/02/2013) [10] R.S. Khurmi, J.K. Gupta, "A textbook of Machine Design", S. Chand publications,Edition 14, pp. 181-223, 2005. [11] Regis B. Miller, "Structure of wood", Chapter 2, pp. 2.1- 2.43, 1999. BIOGRAPHIES Mr. Rajshekhar A. Chimmat, M.Tech. Scholar, KLS Gogte Institute of Technology, Belagavi, Karnataka, India. Mr. Shreenidhi R. Kulkarni, Assistant Professor, KLS Gogte Institute of Technology, Belagavi, Karnataka, India.
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