The document outlines the capabilities of a company specializing in the manufacturing, exporting, and supplying of machines for coir extraction, pith processing, and coconut products. Founded in 2000, the firm emphasizes superior quality and energy-efficient operations, facilitated by advanced technology and a dedicated workforce. It details various machines, their specifications, and production capacities for processing coconut waste into valuable products.

1. We manufacture a precision engineered range of coir extraction , pith
processing and coconut products machines that is superior in
qualitatively. Customized as per the specifications of our clients, these
are known for optimum performance and energy efficient operations .
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PROJECTS
•
TECHNOLOGY
•
MARKETING
•
QUALITY
•
SERVICE
•
SUCCESS

2. PROFIE
Established in the year 2000, we are a professionally managed firm
engaged in manufacturing, exporting and supplying a wide range of
coconut processing machines and cocopeat block making machine.
Under the able guidance of our founder - Mr. Rajarathinam Kanagaraj,
who holds an industrial experience of more than 15 years, we have been
able to monitor recommendable growth in the concerned sphere. In the
pursuit of excellence, we are fully committed to provide superior quality
machine to our esteemed clients. This helps us in establishing our
reputation in the global market as a prominent & reliable supplier.
Sophisticated machinery and latest technological advancement help us
in delivering flawless range of equipment to our clients. Our
accomplished workforce adept themselves with the latest trends and
demands of the market to carry out the manufacturing process in an
appropriate manner so as to satisfy our clients with unique and précised
equipment. We owe our success to our R&D department where in our
professionals keep on carrying experiments in accordance with the
changes of the market and have successfully hauled projects for various
companies and clients.

3. PRODUCT AND PROCES FLOW CHART
40000 NUTS DEH
USKI
NG
40000
HUSKS /250 300 gms
NUTS
40000 NUTS
EXTRACTION
8 Hrs
FIBER
3500 Kgs*
120
Kgs
BALE
MACHI
C
NE
H
I
N
A
DE SHELLING
PITH
6500 Kgs*
5 Kg
BALE
MACHINE
USA
SPAIN
AUSTRA
LIA
HOLLAN
D
ISRAL
SHELL
40000 -@100 gms / @4000 Kgs
CHRACOAL
1350 Kgs*
ACTIVATED
CARBON
HOT AIR
JAPAN
EUROPE
USA
DRIER
POWER
GENERATION
KERNEL
COPRA
DESIC O
CATED
POWD I
L
ER
ALL
COUN
TRIES

4. COCONUT FIBER EXTRACTION
PRODUCTION CAPACITY / SHIFT
40000 HUSKS
BEATER
6 feet Length 3 ¼ ‘ Dia 1’’ Sq. Rod
110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No.
65 x 16mm Knief 50 Nos. 3’’ Bearing Black
Power 50 HP 1440 RPM - 1No.
Production 4500 – 5000 Husk per hour
1
CLEANER
6 feet Length 3 ¼ ‘ Dia 3/4’’ Sq. Rod
110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No.
65 x 16mm Knief 50 Nos. 3’’ Bearing Black
Power 60 HP 1440 RPM - 1No.
Production 350 Husk per hour
2
SCREENER - I
16’ Feet Length 5’ Dia 6’ x 1 ¼ ‘ Plate Ring
4’’ x 2 Channel Frame ½ x ½ Nylon Weldmesh
Power 3 H.P. 960 RPM
3
SCREENER - II
8’ Feet Length 4 ½ x 7 ½ Dia 2 ½’’ Main Shaft
Gear Box 287 Model with Chain Driv
½ x ½ Nylon Weldmesh. Power 2 H.P
4
CONVEYORS
5
2 ½ ‘’ x ¼ ‘’ L Angle Cross 2’ x ¼’ Angle
3’’ x 1 ½ ‘’ Channel Leg 24’’ x 8 ½’’ Main Roller
1 ½ ’’ Bearing Set. Vignesh Gears 287 Model
Chain Cupling Type. 8’ Distance Costing Cone
Roller 1 No. 1’’ Bearing Set, Belt Balance Rod
5/6mm thick 2 Ply Nylon Belt. Bolt Nut Joint with
Conveyors 9 Nos - Approx Length 375 ‘

5. 120 Kg FIBER BALE MACHINE
ESSAR MACHINES consists of Hydraulic Power Pack and Electrical Control
panel. It consists of two forming Cylinders to form the bales and two door
locking cylinders to unlock the bale for easy removing the bales formed.
FIBER BALE SPECIFICATIONS
Bale Size
Bale weight
Container Lodability 40FtHC
48 x 18 x 21 to 22 inches
100 to 120 Kgs
18 to 20 Metric Tons
MACHINE SPECIFICATIONS
Production capacity
Press capacity
Press Arrangement
Overall Size
Shipping Weight
10 TO 15 bales per hour
250 Tons
Vertical
3000 X 1000 X 6000mm (Approx
5, 500Kgs (Approx)
HYDRAULIC POWER UNIT
Reservoir (Oil Tank)
Hydraulic Oil recommended
Motor
900 Ltrs capacity
System 68
30 HP
MACHINE STRUCTURE
Machine structures are made of Mild Steel plates
ELECTRICAL CONTROL PANEL
Control Panel : Dust proof

6. 5Kg COMPACTING MACHINE
ESSAR MACHINE consists of hydraulic power unit, dust proof electrical control panel,
forming chambers & holding chamber with 20 blocks capacity mounted on sturdy
structure.the forming chamber consists of main compacting cylinder for forming the
block and 3 holding cylinders to hold the block formed. It is a fully automatic model
.
BLOCK SPECIFICATIONS
Block size
Compaction ratio
Block weight
30 x 30 x 9 to 12 cm
6:1
4.5 to 5 kgs
MACHINE SPECIFICATIONS
Production capacity
Press capacity
Press arrangement
Overall size
Shipping weight
100 to 120 blocks / hour
100 tons
Horizontal
6700 x 1500 x 2500
5, 500kgs (approximate)
HYDRAULIC POWER UNIT
Reservoir (oil tank)
Hydraulic oil recommended
Motor
Oil cooler
Pump
600 ltrs capacity
System 68
20h.p + 1 hp
Copper tube cooler
Yuken make vane pumps
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.
ELECTRICAL CONTROL PANEL
Control panel : dust proof –plc

7. 650 gms COMPACTING MACHINE
ESSAR machine consists of hydraulic power unit, dust proof electrical control panel, two
forming chambers & two holding chamber with 40 bricks capacity mounted on sturdy
structure. The forming chamber consists of two main compacting cylinder for forming the
brick and 6 holding cylinders to hold the bricks formed. It is a fully automatic model.
BRICK SPECIFICATIONS
BRICK SIZE
COMPACTION RATIO
BRICK WEIGHT
20 X 10 X 5 TO 6 CM
COMPACTION RATIO
650+50GMS
MACHINE SPECIFICATIONS
PRODUCTION CAPACITY
PRESS CAPACITY
PRESS ARRANGEMENT
SHIPPING WEIGHT
450 TO 500 BRICKS / HOUR
80 TONS
HORIZONTAL
6, 500KGS (APPROXIMATE)
HYDRAULIC CYLINDERS (WITH GERMAN SEAL KITS)
FORMING CYLINDERS
DIA 140/90 STROKE 900 - 2NOS
HOLDING CYLINDERS
DIA 100/80 STROKE 50 - 6NOS
SEAL KITS
BUSAK +SHAMBAN (GERMAN MAKE)
HYDRAULIC POWER UNIT
RESERVOIR (OIL TANK)
HYDRAULIC OIL
RECOMMENDED
MOTOR
OIL COOLER
PUMP
600 LTRS CAPACITY
SYSTEM 68
30H.P
COPPER TUBE COOLER
: YUKEN MAKE VANE PUMPS
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS .
ELECTRICAL CONTROL PANEL
Control panel : dust proof –plc

8. GROW SLAB MACHINE
ESSAR ENGINEERS grow bag machine consists of hydraulic power pack, electrical
control panel, one set of mold. It consists of three cylinders to form the grow slab and
two cylinders for lifting the mold to eject the formed slab. The main mold is of adjustable
type to accommodate different sizes by adding and deleting suitable plates. Sets of
plates to alter the molds to produce different size are supplied on order.
GROW SLAB SPECIFICATIONS
MOLD FOR GROW SLABS
COMPACTION RATIO
GROW SLAB WEIGHT
MACHINE SPECIFICATIONS
PRODUCTION CAPACITY
PRESS CAPACITY
PRESS ARRANGEMENT
OVERALL SIZE
SHIPPING WEIGHT
100 X 20 , 100 X 18 , 100 X 15
5:1
2 TO 3.5 KGS
150 TO 200 GROW SLABS / HOUR ( 75 TO 100
SINGLE PIECES PER HR CUT INTOTWO LENGTH
WISE TO OBTAIN 150 TO 200 PIECES)
250 TONS
VERTICAL
3000 X 1000 X 6000MM (APPROX)
8, 500KGS (APPROX)
HYDRAULIC POWER UNIT
RESERVOIR (OIL TANK)
900 LTRS CAPACITY
HYDRAULIC OIL RECOMMENDED
SYSTEM 68
MOTOR
25H.P
OIL COOLER
COPPER TUBE COOLER
PUMP
YUKEN MAKE VANE PUMPS
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES
ELECTRICAL CONTROL PANEL
.CONTROL PANEL
DUST PROOF

9. 25 Kg BALE MACHINE
ESSAR ENGINEERS pressing machine consists of hydraulic power unit, dust
proof electrical control panel, mounted on sturdy structure.the forming chamber
consists of main compacting cylinder for forming the block it is a fully automatic
model.
BALE SPECIFICATIONS
BALE SIZE
80 x 40 x 33 cm
COMPACTION RATIO
2;3:1
BALE WEIGHT
25 Kgs @ 30 – 40 % MOISTURE
MACHINE SPECIFICATIONS
PRODUCTION CAPACITY
30 TO 35 BALES
PRESS CAPACITY
40 TONS
PRESS ARRANGEMENT
VERTICALL
OVERALL SIZE
200 X 125 X 675 CM
SHIPPING WEIGHT
3 TONS
HYDRAULIC POWER UNIT
RESERVOIR (OIL TANK)
400 LTRS CAPACITY
HYDRAULIC OIL RECOMMENDED
SYSTEM 68
MOTOR
7.5 KW
OIL COOLER
COPPER TUBE COOLER
PUMP
YUKEN MAKE VANE PUMPS
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS .
ELECTRICAL CONTROL PANEL
Control panel : dust proof –plc

10. CHARCOAL MACHINE
ESSAR ENGINEERS hot air generator system is a combined unit, in which fuel
(coconut shells) are converted into charcoal and the heat energy evolved during
that conversion will be recovered by hot air generator.
The charcoal material can be sold in the market and the hot air recovered can
be used in the dryer, thereby, reducing the cost of drying by almost 65%. It is a
machine which can give the charcoal product continuously throughout the day.
Coconut shells can be fed at the feeding hopper and the charcoal product will be
collected at the other end. Both the feeding and discharge will be in a continuous
mode.
MACHINE SPECIFICATION
MACHINE SIZE
POWER REQUIRED
4500 x 1500 mm
2 HP WITH GEAR BOX FOR CHARCOAL MACHINE
1 HP WITH GEAR BOX FOR CHARCOAL DISCHARGE
1 HP FOR SHELL FEEDING CONVEYOR
4 HP
PRODUCTION CAPACITY
CHARCOAL OUTPUT
500 TO 1000 KGS PER DAY. (DEPEND UPON THE
REQUIREMENT)
HOT AIR OUTPUT
15000 TO 25000 M3/HR (DEPEND UPON THE REQUIREMENT)
HOT AIR TEMP
300 DEGREE MAX. (DEPEND ON AIR VOLUME)
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.
ELECTRICAL CONTROL PANEL
Control panel : dust proof –plc