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HOLLOW BLOCK - INTERLOCK MACHINES

Betonsen is a Turkish company founded in 2009 that manufactures concrete paver and block making machines. It has grown to export 70% of its products worldwide and aims to increase its annual production capacity of machines from 20 to 50 within the next 3 years. The document provides details on Betonsen's quality policy, vision, mission, goals and technical specifications for several of its concrete block making machine models.

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HOLLOW BLOCK MACHINES INTERLOCK MACHINES BETONSEN
2 ABOUT US Founded in 2009 Betonsen Concrete Paver And Block Making Machines with it’s 1 engineer and 20 workers serves Turkish Industry in his own factory with 1200 m2 of manufacture area. Beginning it’s activity with manufacturing of construction equipments and facilities BETONSEN gave big quantity of concrete paver and block making machines by signing significant agreements with many institutions of sector. Today BETONSEN who has became to a situation of exporting %70 of his products, now is making distributorship and agency contracts with many suppliers around the world continuously by introducing it’s products to everyone. OUR QUALITY POLICY BETONSEN designs, produces and delivers the concrete paving and block-making machines and plants in time in such a way to fulfil the requests and expectations of the customer in compliance with the national and international standards. It acts with the principle of continuous improvement, just in time production and zero-defect in order to increase productivity and quality. It achieves all of its objectives with the mentality of production respectful to human health and environment and considering the happiness of its employees. Our Quality Elements: Ship’s command together with the certificates of conformity Employee training BETONSEN VISSION Betonsen, to meet the need of it’s customers, gives importance to R&D activities, owns strong projects and manufacturing subs- tructure, owns large accumulation of knowledge. Betonsen’s biggest target is customer satisfaction by working customer-focused. Betonsen by reaching to all aound the world, increases of it’s foreign market share continously Betonsen has the capacity to manufacture 20 concrete paver and block making machines per year and is aiming to increase it’s capacity to 50 pieces per year coming 3 years to be known as world- wide company. BETONSEN MISSION With the aim of presenting more functional and advantageous concrete paver and block making machines to the customer ‘’ Quality Product’’ With the aim of full satisfaction the strategy of improving customer- focused. Special solutions for our customers about concrete paver and block making machines with our expert team. Besides maintaining our leadership in the domestic market to be most known and preferred company in the world market. Without compromising quality to develop long lasting based on trust relationships with our customers and suppliers. GOAL OF BETONSEN - 2 years mechanical parts warranty. - Production on time. - Unlimited technical support. - 7/24 accesibilty. - Trust.
3 ULAŞILABİLİRLİK SINIRSIZ TEKNİK DESTEK 2 YIL MEKANİK AKSAM GARANTİSİ BS 20 BS 36 Beton Parke ve Briket Makinaları Beton Parke ve Briket Makinaları BS 25 BS 42 Beton Parke ve Briket Makinaları Beton Parke ve Briket Makinaları BS 30 Beton Parke ve Briket Makinaları TOPLAMA ROBOTLARI BETON SANTRALLERİ BETON PARKE VE BRİKET KALIP MODELLERİ TAHTA PALETLER (ÜRÜN BASMA PANOLARI)
BETONSEN BS 36 FACILITY INTERLOCK PAVING STONE OVER ONE PALLET 36 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 950 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 4 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2800 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 55 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 1050 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 8600 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 24 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 8 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 6500 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 30 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 900 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 40 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 950 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 16 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 20000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 21 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 22 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 27500 PCS PRODUCTION CAPACITY 1- MACHINE 2- STACKING ROBOT 3- PICKING ROBOT 4- ELECTRIC CONTROL 5- MORTAR BAND 6- MIXER 7- SAND BAND 8- AGGREGATE HOPPER AND WEIGHTING BAND 9- CEMENT SILO AND EQUIP- MENTS 9 8 8 5 3 5 2 4 1 6 7 140 230 40
5 1-MACHINE İnterlock pieces and printing time per pallet : 36 pcs interlock ----30 sec Block pieces and printing time per pallet: 12 pcs block ----23sec Pump power: 82 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 250 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 22 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 13000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---750 kg 2-STACKING ROBOT Pump power: 39 lt / min x 2 pcs Robot size and weight: 1,95 x 3 x 1,8 m 2100 kg 3-PICKING ROBOT Pump power: 42 lt / dak verim: 0,98 Hydraulic cooler capacity: 60 lt/min , 0,19 kw Hydraulic system brand: Tellus 46 Machine working hydraulic pressure: 120 bar Size: 5 x 2,5 x 2,5 m---3500 kg 4- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 5-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 6-MIXER Mixer capacity: 1000 dm3 Mixing produvt weight and mix time: 1500 kg sand + 250 kg cement + 100 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 18,5 kw, 40 rpm x 2 pcs 11500 Nm 7-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 8-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 15 m3 x 4 pcs----6200 kg Valve type and power: Vibration system ,0,5 kw x 4 pcs Band length: 13 m Bant width: 70 cm Weight: 1600 kg Load tank weight equipments: 4 pcs x 1t capacity 9-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm , Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell concrete paver and blocK MACHINE TECHNICAL SPECIFICATION 00 45 1150
6 PICKING ROBOT The picking robots are designed in two ways. 1-The type which is connected to the main block making machine which has a less cost for the investor at the begining, 2-The type which is free from the main block machine; this one needs one more from the same front and back stacking system robots. For this reason the cost becomes higher for the investor. But by this way the dried products can be packed continuesly as also the main machine can produce fresh products without stop. And both do not get effected from each other. Transport paletfeuro palet); This is put under the ready products which the transport is required to be made with euro pallets. Euro pallets are feeded under the ready products by hand or by an automatic feeder.
7 concrete paver and blocK MACHINE Machine-Dependent Dry Product Picking Robot Technical Spesifications Pump power : 5,5 kw 45 It/mm Chasis : 130 x 200 x 5 profile Walking motor power: 1.5 kw 150 rpm Frequency mverter with brake Return motor power: 2.75 low 20 rpm with break Packed product out chain motor power: 1.5 kw 23 rpm EURO palet driver motor power: 3 kw 17 Itfmin Pump power: 5,5 kw 45 It/min Chasis: 100 x 200 x 5 profile Walking motor power: 1,5 kw 150 rpm Frequency inverter with brake Return motor power : 0.75 kw 20 rpm with break Packed product out chain motor power: 1,5 kw 23 rpm Wooden palet discbarge pump power: 3 kw 17 it /min Fresh product stacking Machine-Independent Dry Product Picking Robot Technical Spesifications
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BETONSEN BS 30 INTERLOCK PAVING STONE OVER ONE PALLET 30 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2150 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 50 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 960 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 7200 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 680 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 6 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 4900 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 25 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 600 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 750 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 17 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 650 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 18 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 22500 PCS PRODUCTION CAPACITY 1- MACHINE 2- STACKING ROBOT 3- ELECTRIC CONTROL 4- MORTAR BAND 5- MIXER 6- SAND BAND 7- AGGREGATE HOPPER AND WEIGHTING BAND 8- CEMENT SILO AND EQUIP- MENTS 10 1 3 4 6 8 7 5 2 FACILITY 120 230 40
11 concrete paver and blocK MACHINE TECHNICAL SPECIFICATION 1-MACHINE İnterlock pieces and printing time per pallet : 30 pcs interlock ----30 sec Block pieces and printing time per pallet: 10 pcs block ----23sec Pump power: 60 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 250 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 15 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 9000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 750 dm3 Mixing produvt weight and mix time: 1200 kg sand + 190 kg cement + 75 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 18,5 kw, 40 rpm x 2 pcs 11500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 12 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm , Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell 00 40 1150
12 6a 6b 6c 2 1a 1b 1b • Cement silo • Cement Helezone • Cement Weighing Mortar Band Back Robot Front Robot Machine
13 5 4 11 7 3 Sand Bunker and weighing band Wooden Pallet Sand Band Water Counter Mixer AUTOMATIC SYSTEM BS20 BS25 BS30 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 100 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces 1560 pieces TOTAL ELECTRIC POWER 75 Kwh 85 Kwh 105 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf 15000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2 ) 130 bar (kgf/cm2 ) 140 bar (kgf/cm2 ) TOTAL AREA 3600 m2 4000 m2 4500 m2 STAFF WORK 3 operator 3 operator 3 operator SHIP SHAPE AND PIECES 3 pieces 40 HQ container 4 pieces 40 HQ container 4 pieces 40 HQ container WOODEN PALLET DIMENSIONS WOODEN PALLET SHIP SHAPE AND PIECES 3 pieces 20 DC container 2 pieces 40 HQ container 2 pieces 40 HQ VE 1 pieces 20 DC container 1000 230 40 40 920 1200 230 40 40 980 1200 230 40 40 1150
BETONSEN BS 25 INTERLOCK PAVING STONE OVER ONE PALLET 25 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 665 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2160 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 40 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 760 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 5 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 3600 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 15 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 6 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 4500 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 760 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 15 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 570 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 18 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 22500 PCS PRODUCTION CAPACITY FACILITY 120 230 40
15 concrete paver and blocK MACHINE TECHNICAL SPECIFICATION 1-MACHINE İnterlock pieces and printing time per pallet : 25 pcs interlock ----30 sec Block pieces and printing time per pallet: 10 pcs block ----23sec Pump power: 48 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 180 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 13 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 9000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 500 dm3 Mixing produvt weight and mix time: 800 kg sand + 130 kg cement + 55 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 15 kw, 40 rpm x 2 pcs 9500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 10 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell 00 40 980
16 5 4 3 Sand Bunker Sand Band Mixer
17 2 1b 1b 1a 6 Mortar Band Front Robot Back Robot Machine Wood Pallet AUTOMATIC SYSTEM BS20 BS25 BS30 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 100 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces 1560 pieces TOTAL ELECTRIC POWER 60 Kwh 75 Kwh 80 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf 15000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2 ) 130 bar (kgf/cm2 ) 140 bar (kgf/cm2 ) TOTAL AREA 3400 m2 3550 m2 3550 m2 STAFF WORK 6 operator 6 operator 6 operator SHIP SHAPE AND PIECES 2 pieces 40 HQ container 2 pieces 40 HQ and 1 pieces 20 DC container 2 pieces 40 HQ and 1 pieces 20 DC container WOODEN PALLET DIMENSIONS WOODEN PALLET SHIP SHAPE AND PIECES 3 pieces 20 DC container 2 pieces 40 HQ container 2 pieces 40 HQ VE 1 pieces 20 DC container 1000 230 40 40 920 1200 230 40 40 980 1200 230 40 40 1150
BETONSEN BS 20 INTERLOCK PAVING STONE OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 2 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 1400 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 600 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 4 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2800 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 12 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 2450 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 14 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 8 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 10000 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 24 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 550 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 10 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 14 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 17500 PCS PRODUCTION CAPACITY 100 230 40 FACILITY
19 concrete paver and blocK MACHINE 1-MACHINE İnterlock pieces and printing time per pallet : 20 pcs interlock ----30 sec Block pieces and printing time per pallet: 8 pcs block ----23sec Pump power: 48 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 180 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 11 000 kgf Machine size and weight: 2,2 x 5,5 x 2,5 m 7500 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 250 dm3 Mixing produvt weight and mix time: 400 kg sand + 65 kg cement + 30 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 15 kw, 40 rpm 4500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 8 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell TECHNICAL SPECIFICATION 00 40 920
20 5 4 6 Sand Bunker Sand Band Driver Car
21 2 3 7 1a Mortar Band Mixer Front Conveyor Machine MANUAL SYSTEM BS20 BS25 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces TOTAL ELECTRIC POWER 50 Kwh 60 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2) 130 bar (kgf/cm2) TOTAL AREA 3400 m2 3550 m2 STAFF WORK 9 operator 9 operator SHIP SHAPE AND PIECES 2 pieces 40 HQ container 2 pieces 40 HQ container WOODEN PALLET DIMEN- SIONS WOODEN PALLET SHIP SHAPE AND PIECES 1 pieces 40 HQ container 1 pieces 40 HQ container 1000 230 40 40 920 1200 230 40 40 980
22 THE PLANT AREA SPECIFICATION THE PLANT AREA SPECIFICATION BS 20 BS 25 BS 30 BS 36 BS 42 The required plant area in automatic systems: 3600 M2 4000 M2 4500 M2 5500 M2 5500 M2 The required plant area in semi automatic systems: 3400 M2 3550 M2 3550 M2 The total transformer or generator power required to be established in auto- matic systems should be 100 kVa 100 kVa 150 kVa 200 kVa 200 kVa The plant installed power shall be automatic system 75 kw hour 85 kw hour 105 kw hour 125 kw hour 125 kw hour The total transformer or generator power required to be established in semi automatic systems should be 80 kVa 80 kVa 80 kVa The plant installed power shall be semi automatic system 50 kw hour 50 kw hour 50 kw hour Betonsen Company shall recommend establishing minimum .................... in order to project the machine, empty palette retention and fresh produst drainage areas from bad weathwer conditions to the purchaser. 600 m2 600 m2 1000 m2 1000 m2 1000 m2 15186 3585 120303500 3500 1060245003200 24500 49005100 2550 2550 6090 16630 3600 2600 500 1000800 13401350 5209 4100
23 • The forklift shall be provided by the purchaser. The purchaser should prepare the reinforced concrete substruction of the area on which the factory will be established. Betonsen Company shall prepare a detailed measurement plan regarding the area that the substructure will be set up. • The concrete quality and the load that it will carry, that is Static calculation and the controls of the strength of the reinforced concrete structure shall be calculated and prepared by the construction engineers carefully. • The electric wiring of the factory up to the control panel shall be made by the purchaser. Water installation and compressed air compressor and installation shouldhave been made to the mizer unit of the factory. • The number of required employer to operate the factory in automatic systems: 3 People (2 Operators and 1 forklift driver) • The number of required employer to operate the factory in semi automatic systems: 9 People (2 Operators, 1 wood palette driver, 3 fresh product carriers and 3 aggregate suppliers) • Cement, Aggregate, water installation and water, concrete appropriate to the concrete project, compressed air compressor with minimum 500 I capacity, forklift, earth digger, telescopic, crane with minimum 10 tons lifting capacity, electric and distributor electric panel at the requested power and operators which will operate the machinesand the equipment shall absolutely be ready in order to start montage. • To keep the environment complying with the labour safety and worker health rules (Grounded and isolated electric and electric materials, safe and appropriate hand tools, workbenches and machines, safe scaffoldings and platforms etc.) and the labour safety elements (helmet, steel toe gumshoes of which sole does not transmit electricity, safety belts appropriate to be used at high, etc.) available for the personnel charged by the seller during the montage, to supervise and control the works carried out in this montage in terms of occupational health and safety and to eliminate the problems as soon as possible. General Installatıon Terms
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26 concrete pavING STONE P1 P6 P11 P16 P21 B1 O1 B6 C2 P2 P7 P12 P17 P22 B2 O2 B7 C3 P3 P8 P13 P18 P23 B3 O3 B8 P4 P9 P14 P19 P24 B4 O4 B9 P5 P10 P15 P20 P25 B5 O5 C1
27 concrete HOLLOW blocK BR1 BR6 BR11 BR16 BR21 BR31 BR36 BR41 BR46 BR2 BR7 BR12 BR17 BR32 BR37 BR42 BR47 BR3 BR8 BR13 BR18 BR33 BR38 BR43 BR4 BR9 BR14 BR19 BR34 BR39 BR44 BR5 BR10 BR15 BR20 BR26BR22 BR27 BR23 BR28 BR24 BR29 BR25 BR30 BR35 BR40 BR45
28 concrete BATCHING PLANTS
29 CONCRETE BATCHING PLANTS COMPERATIVE TECHNICAL SPECIFICATIONS BETON SANTRALLERİ KARŞILAŞTIRMALI TEKNİK ÖZELLİKLERİ A-60 M3 BS B-80 M3 BS C- 100 M3 BS D- 120 M3 BS Mikser Yükleme Kapasitesi Mixer loading capacity 1500 lt 2500 lt 3000 lt 3500 lt Sıkıştırılmış Be- ton Kapasitesi Compressed concrete ca- pacity 1000 lt 30kw 1500 lt 37 kw 2000 lt 2X37 kw 3000 lt 2x37 kw Agrega göz kapasite Aggregate bun- ker capacity 48 m3 80 m3 100 m3 120 m3 Agrega göz adedi Aggregate bun- ker amount 4 X 12 m3 4 X 20 m3 4 X 25 m3 4 X 30 m3 Agrega tartım konveyör Aggregate Weighting Conveyor 600 X 10000 mm 7,5 kw 800 X 10000 mm 7,5 kw 1000 X 10000 mm 11 kw 1000 X 10000 mm 11 kw Mikser yükleme konveyörü Mixer Loading Conveyor 800 X 24000 mm 22 kw 900 X 26000 mm 22 kw 1000 X 28000 mm 30 kw 1000 X 30000 mm 30 kw Agrega Bekleme bun- keri Aggregate Waiting Bunker 1.5 m3 2.5 m3 3 m3 3,5 m3 Çimento tartım Cement Weighting 600 kg 700 kg 800 kg 800 kg Su tartım Water Weight- ing 500 kg 650 kg 800 kg 800 kg Katkı tartım Contribution Weighting 30 kg 0,37 kw pump 30 kg 0,37 kw pump 30 kg 0,37 kw pump 30 kg 0,37 kw pump Basınçlı Hava Kompresörü Compresse Air Compressor 1000 lt/min 7,5 kw 1100 lt/min 7,5 kw 1160 lt/min 7,5 kw 1160 lt/min 7,5 kw Çimento silo kapasitesi Cement Silo Capacity 50 t 75 t 2pcs 100 t 2pcs 100 t 2pcs Çimento hele- zonu Cement Screw 219 X 6000 mm 5,5 kw 75 t/h 219X6000mm 5,5kw75t/h2pcs 273X6000mm 9,2kw90t/h2pcs 273X6000mm 11,5kw75t/h2pcs Otomasyon sistemi Automation System Siemens Siemens Siemens Siemens Otomasyon yazılımı Automation Software Scada Scada Scada Scada Kumanda kabi- ni ebadı Control Cabin Size 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m
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BETONSEN MAKİNE METAL ÜRÜN. İML. İTH. İHR. SAN. VE TİC. LTD. ŞTİ. Ostim Sanayi Sitesi 1231 sk. No: 10 Ostim / ANKARA Tel : +90 312 386 34 83 Fax : +90 312 386 34 95 http://www.betonsen.com • http://www.betonsen.com.tr info@betonsen.com

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HOLLOW BLOCK - INTERLOCK MACHINES

  • 1.
  • 2.
    2 ABOUT US Founded in2009 Betonsen Concrete Paver And Block Making Machines with it’s 1 engineer and 20 workers serves Turkish Industry in his own factory with 1200 m2 of manufacture area. Beginning it’s activity with manufacturing of construction equipments and facilities BETONSEN gave big quantity of concrete paver and block making machines by signing significant agreements with many institutions of sector. Today BETONSEN who has became to a situation of exporting %70 of his products, now is making distributorship and agency contracts with many suppliers around the world continuously by introducing it’s products to everyone. OUR QUALITY POLICY BETONSEN designs, produces and delivers the concrete paving and block-making machines and plants in time in such a way to fulfil the requests and expectations of the customer in compliance with the national and international standards. It acts with the principle of continuous improvement, just in time production and zero-defect in order to increase productivity and quality. It achieves all of its objectives with the mentality of production respectful to human health and environment and considering the happiness of its employees. Our Quality Elements: Ship’s command together with the certificates of conformity Employee training BETONSEN VISSION Betonsen, to meet the need of it’s customers, gives importance to R&D activities, owns strong projects and manufacturing subs- tructure, owns large accumulation of knowledge. Betonsen’s biggest target is customer satisfaction by working customer-focused. Betonsen by reaching to all aound the world, increases of it’s foreign market share continously Betonsen has the capacity to manufacture 20 concrete paver and block making machines per year and is aiming to increase it’s capacity to 50 pieces per year coming 3 years to be known as world- wide company. BETONSEN MISSION With the aim of presenting more functional and advantageous concrete paver and block making machines to the customer ‘’ Quality Product’’ With the aim of full satisfaction the strategy of improving customer- focused. Special solutions for our customers about concrete paver and block making machines with our expert team. Besides maintaining our leadership in the domestic market to be most known and preferred company in the world market. Without compromising quality to develop long lasting based on trust relationships with our customers and suppliers. GOAL OF BETONSEN - 2 years mechanical parts warranty. - Production on time. - Unlimited technical support. - 7/24 accesibilty. - Trust.
  • 3.
    3 ULAŞILABİLİRLİK SINIRSIZ TEKNİK DESTEK 2YIL MEKANİK AKSAM GARANTİSİ BS 20 BS 36 Beton Parke ve Briket Makinaları Beton Parke ve Briket Makinaları BS 25 BS 42 Beton Parke ve Briket Makinaları Beton Parke ve Briket Makinaları BS 30 Beton Parke ve Briket Makinaları TOPLAMA ROBOTLARI BETON SANTRALLERİ BETON PARKE VE BRİKET KALIP MODELLERİ TAHTA PALETLER (ÜRÜN BASMA PANOLARI)
  • 4.
    BETONSEN BS 36 FACILITY INTERLOCKPAVING STONE OVER ONE PALLET 36 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 950 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 4 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2800 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 55 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 1050 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 8600 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 24 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 8 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 6500 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 30 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 900 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 40 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 950 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 16 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 20000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 21 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 22 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 27500 PCS PRODUCTION CAPACITY 1- MACHINE 2- STACKING ROBOT 3- PICKING ROBOT 4- ELECTRIC CONTROL 5- MORTAR BAND 6- MIXER 7- SAND BAND 8- AGGREGATE HOPPER AND WEIGHTING BAND 9- CEMENT SILO AND EQUIP- MENTS 9 8 8 5 3 5 2 4 1 6 7 140 230 40
  • 5.
    5 1-MACHINE İnterlock pieces andprinting time per pallet : 36 pcs interlock ----30 sec Block pieces and printing time per pallet: 12 pcs block ----23sec Pump power: 82 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 250 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 22 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 13000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---750 kg 2-STACKING ROBOT Pump power: 39 lt / min x 2 pcs Robot size and weight: 1,95 x 3 x 1,8 m 2100 kg 3-PICKING ROBOT Pump power: 42 lt / dak verim: 0,98 Hydraulic cooler capacity: 60 lt/min , 0,19 kw Hydraulic system brand: Tellus 46 Machine working hydraulic pressure: 120 bar Size: 5 x 2,5 x 2,5 m---3500 kg 4- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 5-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 6-MIXER Mixer capacity: 1000 dm3 Mixing produvt weight and mix time: 1500 kg sand + 250 kg cement + 100 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 18,5 kw, 40 rpm x 2 pcs 11500 Nm 7-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 8-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 15 m3 x 4 pcs----6200 kg Valve type and power: Vibration system ,0,5 kw x 4 pcs Band length: 13 m Bant width: 70 cm Weight: 1600 kg Load tank weight equipments: 4 pcs x 1t capacity 9-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm , Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell concrete paver and blocK MACHINE TECHNICAL SPECIFICATION 00 45 1150
  • 6.
    6 PICKING ROBOT The pickingrobots are designed in two ways. 1-The type which is connected to the main block making machine which has a less cost for the investor at the begining, 2-The type which is free from the main block machine; this one needs one more from the same front and back stacking system robots. For this reason the cost becomes higher for the investor. But by this way the dried products can be packed continuesly as also the main machine can produce fresh products without stop. And both do not get effected from each other. Transport paletfeuro palet); This is put under the ready products which the transport is required to be made with euro pallets. Euro pallets are feeded under the ready products by hand or by an automatic feeder.
  • 7.
    7 concrete paver andblocK MACHINE Machine-Dependent Dry Product Picking Robot Technical Spesifications Pump power : 5,5 kw 45 It/mm Chasis : 130 x 200 x 5 profile Walking motor power: 1.5 kw 150 rpm Frequency mverter with brake Return motor power: 2.75 low 20 rpm with break Packed product out chain motor power: 1.5 kw 23 rpm EURO palet driver motor power: 3 kw 17 Itfmin Pump power: 5,5 kw 45 It/min Chasis: 100 x 200 x 5 profile Walking motor power: 1,5 kw 150 rpm Frequency inverter with brake Return motor power : 0.75 kw 20 rpm with break Packed product out chain motor power: 1,5 kw 23 rpm Wooden palet discbarge pump power: 3 kw 17 it /min Fresh product stacking Machine-Independent Dry Product Picking Robot Technical Spesifications
  • 8.
  • 9.
  • 10.
    BETONSEN BS 30 INTERLOCKPAVING STONE OVER ONE PALLET 30 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 800 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2150 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 50 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 960 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 7200 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 680 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 6 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 4900 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 25 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 600 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 750 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 17 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 650 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 18 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 22500 PCS PRODUCTION CAPACITY 1- MACHINE 2- STACKING ROBOT 3- ELECTRIC CONTROL 4- MORTAR BAND 5- MIXER 6- SAND BAND 7- AGGREGATE HOPPER AND WEIGHTING BAND 8- CEMENT SILO AND EQUIP- MENTS 10 1 3 4 6 8 7 5 2 FACILITY 120 230 40
  • 11.
    11 concrete paver andblocK MACHINE TECHNICAL SPECIFICATION 1-MACHINE İnterlock pieces and printing time per pallet : 30 pcs interlock ----30 sec Block pieces and printing time per pallet: 10 pcs block ----23sec Pump power: 60 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 250 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 15 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 9000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 750 dm3 Mixing produvt weight and mix time: 1200 kg sand + 190 kg cement + 75 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 18,5 kw, 40 rpm x 2 pcs 11500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 12 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm , Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell 00 40 1150
  • 12.
    12 6a 6b 6c 2 1a 1b 1b • Cement silo • Cement Helezone •Cement Weighing Mortar Band Back Robot Front Robot Machine
  • 13.
    13 5 4 11 7 3 Sand Bunker andweighing band Wooden Pallet Sand Band Water Counter Mixer AUTOMATIC SYSTEM BS20 BS25 BS30 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 100 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces 1560 pieces TOTAL ELECTRIC POWER 75 Kwh 85 Kwh 105 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf 15000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2 ) 130 bar (kgf/cm2 ) 140 bar (kgf/cm2 ) TOTAL AREA 3600 m2 4000 m2 4500 m2 STAFF WORK 3 operator 3 operator 3 operator SHIP SHAPE AND PIECES 3 pieces 40 HQ container 4 pieces 40 HQ container 4 pieces 40 HQ container WOODEN PALLET DIMENSIONS WOODEN PALLET SHIP SHAPE AND PIECES 3 pieces 20 DC container 2 pieces 40 HQ container 2 pieces 40 HQ VE 1 pieces 20 DC container 1000 230 40 40 920 1200 230 40 40 980 1200 230 40 40 1150
  • 14.
    BETONSEN BS 25 INTERLOCKPAVING STONE OVER ONE PALLET 25 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 665 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2160 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 40 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 760 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 5 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 3600 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 15 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 6 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 4500 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 760 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 12 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 15000 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 15 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 570 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 18 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 22500 PCS PRODUCTION CAPACITY FACILITY 120 230 40
  • 15.
    15 concrete paver andblocK MACHINE TECHNICAL SPECIFICATION 1-MACHINE İnterlock pieces and printing time per pallet : 25 pcs interlock ----30 sec Block pieces and printing time per pallet: 10 pcs block ----23sec Pump power: 48 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 180 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 13 000 kgf Machine size and weight: 2,2 x 7 x 2,5 m 9000 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 500 dm3 Mixing produvt weight and mix time: 800 kg sand + 130 kg cement + 55 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 15 kw, 40 rpm x 2 pcs 9500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 10 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell 00 40 980
  • 16.
  • 17.
    17 2 1b 1b 1a 6 Mortar Band Front Robot BackRobot Machine Wood Pallet AUTOMATIC SYSTEM BS20 BS25 BS30 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 100 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces 1560 pieces TOTAL ELECTRIC POWER 60 Kwh 75 Kwh 80 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf 15000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2 ) 130 bar (kgf/cm2 ) 140 bar (kgf/cm2 ) TOTAL AREA 3400 m2 3550 m2 3550 m2 STAFF WORK 6 operator 6 operator 6 operator SHIP SHAPE AND PIECES 2 pieces 40 HQ container 2 pieces 40 HQ and 1 pieces 20 DC container 2 pieces 40 HQ and 1 pieces 20 DC container WOODEN PALLET DIMENSIONS WOODEN PALLET SHIP SHAPE AND PIECES 3 pieces 20 DC container 2 pieces 40 HQ container 2 pieces 40 HQ VE 1 pieces 20 DC container 1000 230 40 40 920 1200 230 40 40 980 1200 230 40 40 1150
  • 18.
    BETONSEN BS 20 INTERLOCKPAVING STONE OVER ONE PALLET 20 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 500 M2 PRODUCTION CAPACITY ROAD CURBSTONE (BORDÜR) TYPE 1 OVER ONE PALLET 2 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 1400 PCS PRODUCTION CAPACITY RECTANGULAR BLOCK OVER ONE PALLET 32 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 600 M2 PRODUCTION CAPACITY CURBSTONE (BORDÜR) TYPE 2 OVER ONE PALLET 4 PCS PRESSING TIME FOR ONE PALLET 40 seconds IN 8 HOURS 2800 PCS PRODUCTION CAPACITY HEXAGONAL PAVING STONES OVER ONE PALLET 12 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M2 PRODUCTION CAPACITY RAIN GROOVE OVER ONE PALLET 3 PCS PRESSING TIME FOR ONE PALLET 35 seconds IN 8 HOURS 2450 PCS PRODUCTION CAPACITY DIAMOND-SHAPED STONES OVER ONE PALLET 14 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M² PRODUCTION CAPACITY 19 x 39 x 20 cm BLOCK OVER ONE PALLET 8 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 10000 PCS PRODUCTION CAPACITY S PAVING STONES OVER ONE PALLET 24 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 550 M² PRODUCTION CAPACITY 15 x 39 x 20 cm BLOCK OVER ONE PALLET 10 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 12500 PCS PRODUCTION CAPACITY SINUS PAVING STONES OVER ONE PALLET 10 PCS INTERLOCK PRESSING TIME FOR ONE PALLET 30 seconds IN 8 HOURS 400 M² PRODUCTION CAPACITY 10 x 39 x 20 cm BLOCK OVER ONE PALLET 14 PCS PRESSING TIME FOR ONE PALLET 23 seconds IN 8 HOURS 17500 PCS PRODUCTION CAPACITY 100 230 40 FACILITY
  • 19.
    19 concrete paver andblocK MACHINE 1-MACHINE İnterlock pieces and printing time per pallet : 20 pcs interlock ----30 sec Block pieces and printing time per pallet: 8 pcs block ----23sec Pump power: 48 lt / min Efficiency: 0,98 Hydraulic cooler capacity : 90 lt/min , 0,18 kw Hydraulic system brand and oil capacity: Tellus 46, 180 lt Machine working hydraulic pressure: 120 bar Vibration compress strength: 11 000 kgf Machine size and weight: 2,2 x 5,5 x 2,5 m 7500 kg INTERLOCK MOULD Oxygen cutting and CNC freze----650 kg BLOCK MOULD corosion plate laser cutting system---500 kg 2-STACKING ROBOT Pump power: 21 lt / min x 2 pcs Robot size and weight: 1,45 x 3 x 1,5 m 1500 kg 3- ELECTRIC CONTROL PLC and Moduls and screen: Schneider ( France) ,7 inch touch screen Termique and condactor brand: Schneider ( France), Weid Moeller (Germany) 4-MORTAR BAND Size: 8 m length, 70 cm width, 1000 kg 5-MIXER Mixer capacity: 250 dm3 Mixing produvt weight and mix time: 400 kg sand + 65 kg cement + 30 kg water,Average 2,5 minute Corosion conservation sheet iron: Thickness: 15 mm, Model: st52 steel Mixer motor power and moment: 15 kw, 40 rpm 4500 Nm 6-SAND BAND Size: 10 m length, 60 cm width, 1000 kg weight 7-AGGREGATE HOPPER AND WEIGHTING BAND Hopper capacity and weight: 8 m3 x 3 pcs----4500 kg Valve type and power: Vibration system, 0,5 kw x 3 pcs Band length: 10 m Bant width: 70 cm Weight: 1400 kg Load tank weight equipments: 4 pcs x 1t capacity 8-CEMENT SILO AND EQUIPMENTS Silo capacity and weight: 45 t---5500 kg Silo size: Diameter for container 2250 x 11500 mm Safety valve and 24 m2 open area filter (airjetplus) Cement weight capacity : 300 kg Loadcell brand: ESIT 1 pcs 500 kg loadcell TECHNICAL SPECIFICATION 00 40 920
  • 20.
  • 21.
    21 2 3 7 1a Mortar Band Mixer FrontConveyor Machine MANUAL SYSTEM BS20 BS25 1 HOURLY PRODUCTION INTERLOCK 62 M2 83 M2 1 HOURLY PRODUCTION BLOCK 19*39*20 1250 pieces 1560 pieces TOTAL ELECTRIC POWER 50 Kwh 60 Kwh VIBRATOR STRENGTH 11000 Kgf 13000 Kgf HYDRAULIC PRESSURE 120 bar(kgf/cm2) 130 bar (kgf/cm2) TOTAL AREA 3400 m2 3550 m2 STAFF WORK 9 operator 9 operator SHIP SHAPE AND PIECES 2 pieces 40 HQ container 2 pieces 40 HQ container WOODEN PALLET DIMEN- SIONS WOODEN PALLET SHIP SHAPE AND PIECES 1 pieces 40 HQ container 1 pieces 40 HQ container 1000 230 40 40 920 1200 230 40 40 980
  • 22.
    22 THE PLANT AREASPECIFICATION THE PLANT AREA SPECIFICATION BS 20 BS 25 BS 30 BS 36 BS 42 The required plant area in automatic systems: 3600 M2 4000 M2 4500 M2 5500 M2 5500 M2 The required plant area in semi automatic systems: 3400 M2 3550 M2 3550 M2 The total transformer or generator power required to be established in auto- matic systems should be 100 kVa 100 kVa 150 kVa 200 kVa 200 kVa The plant installed power shall be automatic system 75 kw hour 85 kw hour 105 kw hour 125 kw hour 125 kw hour The total transformer or generator power required to be established in semi automatic systems should be 80 kVa 80 kVa 80 kVa The plant installed power shall be semi automatic system 50 kw hour 50 kw hour 50 kw hour Betonsen Company shall recommend establishing minimum .................... in order to project the machine, empty palette retention and fresh produst drainage areas from bad weathwer conditions to the purchaser. 600 m2 600 m2 1000 m2 1000 m2 1000 m2 15186 3585 120303500 3500 1060245003200 24500 49005100 2550 2550 6090 16630 3600 2600 500 1000800 13401350 5209 4100
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    23 • The forkliftshall be provided by the purchaser. The purchaser should prepare the reinforced concrete substruction of the area on which the factory will be established. Betonsen Company shall prepare a detailed measurement plan regarding the area that the substructure will be set up. • The concrete quality and the load that it will carry, that is Static calculation and the controls of the strength of the reinforced concrete structure shall be calculated and prepared by the construction engineers carefully. • The electric wiring of the factory up to the control panel shall be made by the purchaser. Water installation and compressed air compressor and installation shouldhave been made to the mizer unit of the factory. • The number of required employer to operate the factory in automatic systems: 3 People (2 Operators and 1 forklift driver) • The number of required employer to operate the factory in semi automatic systems: 9 People (2 Operators, 1 wood palette driver, 3 fresh product carriers and 3 aggregate suppliers) • Cement, Aggregate, water installation and water, concrete appropriate to the concrete project, compressed air compressor with minimum 500 I capacity, forklift, earth digger, telescopic, crane with minimum 10 tons lifting capacity, electric and distributor electric panel at the requested power and operators which will operate the machinesand the equipment shall absolutely be ready in order to start montage. • To keep the environment complying with the labour safety and worker health rules (Grounded and isolated electric and electric materials, safe and appropriate hand tools, workbenches and machines, safe scaffoldings and platforms etc.) and the labour safety elements (helmet, steel toe gumshoes of which sole does not transmit electricity, safety belts appropriate to be used at high, etc.) available for the personnel charged by the seller during the montage, to supervise and control the works carried out in this montage in terms of occupational health and safety and to eliminate the problems as soon as possible. General Installatıon Terms
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    27 concrete HOLLOW blocK BR1 BR6 BR11 BR16 BR21BR31 BR36 BR41 BR46 BR2 BR7 BR12 BR17 BR32 BR37 BR42 BR47 BR3 BR8 BR13 BR18 BR33 BR38 BR43 BR4 BR9 BR14 BR19 BR34 BR39 BR44 BR5 BR10 BR15 BR20 BR26BR22 BR27 BR23 BR28 BR24 BR29 BR25 BR30 BR35 BR40 BR45
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    29 CONCRETE BATCHING PLANTSCOMPERATIVE TECHNICAL SPECIFICATIONS BETON SANTRALLERİ KARŞILAŞTIRMALI TEKNİK ÖZELLİKLERİ A-60 M3 BS B-80 M3 BS C- 100 M3 BS D- 120 M3 BS Mikser Yükleme Kapasitesi Mixer loading capacity 1500 lt 2500 lt 3000 lt 3500 lt Sıkıştırılmış Be- ton Kapasitesi Compressed concrete ca- pacity 1000 lt 30kw 1500 lt 37 kw 2000 lt 2X37 kw 3000 lt 2x37 kw Agrega göz kapasite Aggregate bun- ker capacity 48 m3 80 m3 100 m3 120 m3 Agrega göz adedi Aggregate bun- ker amount 4 X 12 m3 4 X 20 m3 4 X 25 m3 4 X 30 m3 Agrega tartım konveyör Aggregate Weighting Conveyor 600 X 10000 mm 7,5 kw 800 X 10000 mm 7,5 kw 1000 X 10000 mm 11 kw 1000 X 10000 mm 11 kw Mikser yükleme konveyörü Mixer Loading Conveyor 800 X 24000 mm 22 kw 900 X 26000 mm 22 kw 1000 X 28000 mm 30 kw 1000 X 30000 mm 30 kw Agrega Bekleme bun- keri Aggregate Waiting Bunker 1.5 m3 2.5 m3 3 m3 3,5 m3 Çimento tartım Cement Weighting 600 kg 700 kg 800 kg 800 kg Su tartım Water Weight- ing 500 kg 650 kg 800 kg 800 kg Katkı tartım Contribution Weighting 30 kg 0,37 kw pump 30 kg 0,37 kw pump 30 kg 0,37 kw pump 30 kg 0,37 kw pump Basınçlı Hava Kompresörü Compresse Air Compressor 1000 lt/min 7,5 kw 1100 lt/min 7,5 kw 1160 lt/min 7,5 kw 1160 lt/min 7,5 kw Çimento silo kapasitesi Cement Silo Capacity 50 t 75 t 2pcs 100 t 2pcs 100 t 2pcs Çimento hele- zonu Cement Screw 219 X 6000 mm 5,5 kw 75 t/h 219X6000mm 5,5kw75t/h2pcs 273X6000mm 9,2kw90t/h2pcs 273X6000mm 11,5kw75t/h2pcs Otomasyon sistemi Automation System Siemens Siemens Siemens Siemens Otomasyon yazılımı Automation Software Scada Scada Scada Scada Kumanda kabi- ni ebadı Control Cabin Size 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m 2,4 X 4 X 2,5 m
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    BETONSEN MAKİNE METALÜRÜN. İML. İTH. İHR. SAN. VE TİC. LTD. ŞTİ. Ostim Sanayi Sitesi 1231 sk. No: 10 Ostim / ANKARA Tel : +90 312 386 34 83 Fax : +90 312 386 34 95 http://www.betonsen.com • http://www.betonsen.com.tr info@betonsen.com