This document provides information on various machines used in the cotton processing industry: 1. It describes machines for opening, cleaning, and ginning raw cotton like vertical openers, step cleaners, ginning machines, and horizontal cotton cleaners. 2. It then covers scouring, bleaching, and drying machines like pressure kiers, preheaters, hydroextractors, and chamber or conveyor dryers. 3. Finally, it mentions carding machines that card cotton, man-made fibers, and blends to produce sliver.

1. RAW COTTON CLEANER AND GINNER MACHINE
1. Vertical Opener single shaft type
2. Step Cleaner 4,6 and 8 roller type
3. Ginning Machine
4. Horizontal Cotton Cleaner
Machine Uses
1. Removal of seeds husk and other foreign materials from Vergin raw cotton
2. Opening of cotton for easy penetration of chemicals during scouring and bleaching
Vertical Cleaner Opener Machine
Machine Details
single opener with vertical conical beater, surrounded by grids attachment with improved footsteps and
circular grids, vertical conical beater built upon a strong carbon steel shaft having upper portion ball
bearing which ensure steadiness in running the footsteps revolves on thirst bearing which can be
replaced when required. Complete with mouth piece and all other attachment.5 HP, 960 RPM electric
motor is attached to run the machine.

2. Slant Cleaner Roller Type
With Manual Feeding Five Cylinder Step Cleaner With Feeding Belt

3. Salient Features
1. Protects fibre quality
2. Cleans gently and efficiently
3. Optimizes ginning performance
4. Robust construction; longer life
5. Protects gin from damage by impurities
6. Made with superior technical know-how
7. Reduces maintenance of ginning machines.
8. Removes yellow/ pre-matured bolls, trash, stones and
others impurities from raw cotton, there by improving
the quality of raw cotton prior to ginning.
9. Increases productivity of ginning machines
10. Reduces load on ginning machines
11. Auto feeding made easy and trouble-free
12. Auto feeder maintenance reduced to minimum
13. Better quality of lint yields higher returns
14. Considerable saving in labour cost
15. Available in different models with different feeding
16. systems for specific requirements.
17. All models can also be wheel-mounted for easy mobility.
Technical Details
No. of cleaning cylinders Four Five Six
Width
1200/1500/
1800 mm
1200/1500/
1800 mm
1200/1500/
1800 mm
Raw cotton cleaning
capacity per hour
3500/4500/
6000 Kgs.
3500/4500/
6000 Kgs.
3500/4500/
6000 Kgs.
Power required (max) 4/7.5 H.P. 7.5/10 H.P. 7.5/10 H.P.
Wheel-mounting
(optional)
Yes Yes Yes
Feeding System
Mechanical/
Pneumatic/
Manual
Mechanical/
Pneumatic/
Manual
Mechanical/
Pneumatic/
Manual

4. Horizontal Cleaner

5. Salient Features
1. Designed to open raw cotton bolls by air turbulence and clean lower grades of cotton by
separating dust, leaves immature bolls etc.
2. Most efficient for cleaning Zoda, Leafy and other lower grades of raw cotton as well as Collection from
pre- cleaners.
3. Reduces manpower required for sorting, by allowing dust, leaves and immature bolls to fall below
through grids with holes of different sizes for separate collection.
4. Opened and Cleaned raw cotton delivered at the discharge-end
5. Recovers useful raw cotton from trash cotton collections.
6. No damage to cotton fibre in the process.
5. A large capacity fan is provided before inlet to create sufficient air pressure to aerate raw cotton by air
turbulence.
6. Large diameter Beaters are provided to separate dust, leaves and immature bolls etc. and push the
clean raw cotton towards the discharge- end.
7. The grids are made of heavy- gauge steel sheets.
8. The round holes of different- size grids do not get clogged easily.
9. The top cover of the machine is of painted CR sheets to make the machine weather- resistant.
10.The main shaft runs on three heavy-duty ball bearing encased in dust- proof housing to Give trouble free
service for number of years, with lower power consumption.
Technical Features
Cleaning capacity / hour(Avg) : 600 kgs raw cotton
Power (Max) : 5 BHP,1440 RPM
Height : From top of hopper : 5 1/4’
From top of cover : 4 1/4’
Width : 3 ½’
Length : 12’
Weight (approx) : 750 kgs Approx
Optional Accessories : i) C.I.Wheel arrangement
ii) Elelctric Motor
iii) Transmission Pulley & Belt
iv) Starter
v) Switch

6. vi) Heavy-duty,four core flexible cable

7. Double Roller Cleaner Cutter Machine
Features
• Protects Fibre Quality ; Gives Production of Clean ; Lustrous Cotton Lint.
• Works efficiently ; reduces cost and Adds to profitability.
• Engineering experiences and expertise combined to ensure lowest operational and maintenance
cost.
• Consumes less power.
• All gears, connecting rod, head, beater arm, swing lever etc. are made of high Nodularity ductile
iron.
• All rotating parts are provided with precision bearings to reduce friction for optimum efficiency.
• Connecting housing is provided with heavy duty self aligning roller bearing.
• Leather roller shafts are interchangeable and if one side of the roller is worn out, It can be
reversed.
• Lint output remains uniform on full length of the rollers.
• Fully backed by after sales services, provided by team of trained and Competent engineers.
• High quality replacement parts and spares available at all times.
• Moving parts are housed in dust proof gear box for smooth running.
• Lowest power consumption per quintal lint ginned
• Fully machined fly wheel / machine pulley
• All rotating parts are precision machined using advanced manufacturing process on CNC
machines providing best finish & Tolerances to provide enhanced life of the machine & lowest
down time.

8. RAW COTTON SCOURING BLEACHING AND DRYING MACHINE
Machine Types:
1. Semi Automatic Type
2. Fully Automatic Type
Complete Machine Details
Semi Automatic Type
1. Pressure Kier (Mild Steel Or Stainless Steel SS316 Make)
2. Preheater For secondary heating
3. Hydroextractor
4. Humid or Wet Opener
5. Chamber dryer (Electric, Steam or Thermic Oil based)
6. Or Conveyor Dryer
7. Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro
Waste
Automatic Type
1. Pressure Kier (Mild Steel Or Stainless Steel SS316 Make)
2. EOT Unit and Over Head Crane
3. Stamping or Fiber Pressing Machine
4. Kier Bucket
5. Hydroextractor
6. Humid or Wet Opener
7. Conveyor Dryer
8. Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro
Waste

9. PRESSURE KIER(Automatic Type)
Machine Details
Parameter Unit
Diameter 1.5 mtr to 4 mtr
Height 1500mm to 3000mm
Thickness 6 mm to 12 mm
Make SS 316 Grade Steel
Jacket 4mm to 8mm MS
Leg height 2ft to 3ft
T.F. or Steam inlet 2" to 3”
T.F. or Steam outlet 2" to 3”
SS pump Monoblock
Top & Bottom Dish Type
Air Safety Valve Attached
Air release valve Attached
Pressure Gauge Attached
Temperature Gauge Attached
Top lid bolt 6 Nos
Circulation Pump 3HP to 25HP
Cage Capacity 300 Kg to 700Kg Fiber

10. PRESSURE KIER MACHINE

11. Pressure kier ,Over Head Crain and EOT unit along with stamping machine
Fully automatic plant manufactured and installed by Sohom Consultancy Services

12. PRESSURE KIER(Semi automatic Type)
Features
• Suitable for Scouring and bleaching of Cotton fiber under pressure.
• Standard Size :- 500 Kgs. to 1,000 Kgs. , 1500 Kgs. , 2000 Kgs., 2500 Kgs and
3000 Kgs.
• Vessel made from M. S. Plate or SS Plate .
• Access door with 12 Nos. eye bolts.
• Swiveling arrangement for door.
• Perforated plate at the neck of the Kier for even Circulation of liquor.
• Suitable false bottom.
• Flanged out let at bottom.
• Flanged inlet at top.
• M.S. legs to rest the vessel.
• Pre heater heating shell and liquor chamber with dish end at top and bottom.
• Suitable steam inlet and condensate out let on heating shell.
• Suitable centrifugal pump with suitable standard Electric motor with base plate for
circulating chemical into the kier from pre heater and vise versa.
• A Safety valve; air valve; sprout cock with tube; pressure gauge are provided.
Pressure Kier with Schematic design of semiautomatic system
Single Shaft Opening

13. Fiber Pressing Machine
(For Automatic Process)
Machine Uses
This machine is used to fill up opened cotton into kier bucket under force along with water spray
Machine Details :
Parameter Unit
Type Fully automatic
Top Contineous moving dish Type
Bottom SS316 Shaft 2” attached with 5HP Motor
Diameter 1.4 mtr
Height 1200 mm
Plate thickness 4 mm
Side clearance 200 mm
Top clearance 100 mm
Botton Clearance 300 mm
Hammer Capacity 100 Kg
Make SS 316 Grade Steel active part
Shell MS
Water recirculation arrangement Attached with 2 HP pump

14. STAMPING MACHINE

15. Hydroextractor Machine(Automatic Type)
Machine Details :
Parameter Unit
Type Suspensor
Size Bucket diameter 32 to 56 Inches
Bucket SS 316 Make perforated 8 mm
Body MS Or SS Make 8 mm
Leg Type Three nos of Suspensor type legs
Base Triangular type
Motor 10 to 30 HP
rpm 2880
Bucket Holder Heavy duty Ball Bearing
Capacity 30 to 500 Kg per batch for loose fibre
Top Cover Automatic
Break Metal with Rubber shoe
Speed pickup time 2 mints
Holding time 5 mints

16. HYDROEXTRACTOR MACHINE

17. Conveyor Dryer

18. CARDING MACHINE
Description:
This machine is used to carding cotton, man-made fibers, blends and other material.
Features:
1. three cotton-stripper rollers
2 .licker-in carding segment
3 .three front stationary flats and two rear ones
4 .doffer brake system
5 .stairs type presses
6 .doffer is synchronously driven
7 .latest model coiler
8 .enclosed cover at right and left sides
9 .high quality card metallic clothing
10. feeding system: roll type

19. Specification:
1. silver count: 3.5~6.5g/m
2 .capacity: 35kg/hour
3 .width:1000mm
4 .total draft ratio: 67~120
5 .licker-in diameter:250mm
6 .licker-in speed:
980round/min (cotton)
1070round/min (man-made fiber)
7 .Cylinder diameter:1289mm
8 .Cylinder speed:
360 round/min(cotton)
330round/min (man-made fiber)
9 .Doffer diameter: 706mm
10. Doffer speed:21.3~38.2round/min
11 Flats number (working/total): 40/106
12 Flat speed:
177 214 266 mm/min (cotton)
81 98 122 mm/min(man-made fiber)
13 Can size: dia. 600 x 900mm dia.600x1100mm
14 Main motor power: 3.3kw
15 Doffer power:1.1kw
16 Weight: 4500kg
17 Dimension: L3800xW2100xH1650

20. SEMIAUTOMATIC PLANT
STAMPING MACHINE

21. HYDROEXTRACTOR MACHINE
BALEPRESS MACHINE

22. ISOTHERMAL OIL HEATER
PRESSURE KIER

23. PREHEATER MACHINE
CLEANER OPENER

24. OUR TECHNICAL STAFF AT WORK

25. MACHINE MANUFACTURING AT OUR WORKSHOP