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DYNEMECH Provide
VibrationSolutions for all
kinds of IndustrialUnits
Anti-Vibration Mounts Manufacturer
Proprietor: Mr.Yogesh Bansal (General Manager)
Mobile: +91-9810760131 , +91-9911145131 , +91-9212258131
Phone: +91-11-27347982
www.vibrationmountsindia.com
DYNEMECH SYSTEMS was founded in the year 2000 with the aim of manufacturing
superior quality vibration damping solutions for all modern machinery. Dynemech
Systems today is one of the leading manufacturers of Anti-Vibration Mounts. We
provide complete vibration damping solutions for machinery ranging from CNC
machines, Power Presses, Lathe Machines, Textile Machines, Generators,
Compressors, Tool Room Machines, Forging Hammers and all other kinds of heavy
industrial machinery. We are supplying our Anti-Vibration Pads as OEM suppliers to all
major Press manufacturers, Power Turbine manufacturers, CNC machine
manufacturers and other large industrial houses.
Company Strategy
Vision
To be a leader in the Anti-VibrationSolutions industry by
providing enhanced services, relationship and profitability.
Purpose
To provide quality product & services that exceeds the expectations of our
esteemed customers.
Mission statement
To build long term relationships with our customers and clients and provide exceptional customer services by
pursuing business through innovation and advanced technology.
Core values
•We believe in treating our customers with respect and faith
•We grow through creativity, invention and innovation.
•We integrate honesty, integrity and business ethics into all aspects of our business functioning
Goals
• Regional expansion in the field ofVibration management and develop a strong base of key customers.
• Increase the assets and investments of the company to support the development of services.
•To build good reputation in the field of manufacturing and become a key player in the industry.
A GLIMPSE OF SOME
OF OUR
PRODUCTS & INSTALLATIONS
Precision LevelingWedge Mounts
• DynemechWedge Mounts are designed for industrial machinery that require precision
leveling and vibration absorption.This three piece wedge mount has an adjustable bolt which
moves the centre wedge between the top & bottom wedges.
Leveling andVibration isolation Screw
Support Mounts
• All Screw Support Mounts have a specialized elastomeric insulation plate at the bottom which are tuned
to different natural frequencies for different applications provides excellent vibration isolation. Different
models ofVibration Isolation Mounts are available depending on whether the machines:
Heavy Duty Mounting Solutions-
Spring Isolators
• Provides superior vibration damping to machine requirement. DynemechSpring Isolators with
viscous oil damping provide excellent vibration isolation.
RUBBER AIR SPRINGS
• Dynemech Rubber AirSprings are designed for industrial machinery for controlling passive vibrations.
These mounts remove all unwanted vibrations creeping into sensitive laboratory equipment and
machinery.These mounts are suitable for both active and passive vibration control.These Air springs
provide highly effective insulation of machine against low frequency vibrations/impact.
MEMBRANE AIR SPRING
Dynemech Membrane Spring system consists of three master pneumatic isolators for 3 point
precision leveling. Each pneumatic damping isolator consists of a self leveling plunger
mechanism, which is the load sensing, and height controlling element.The system is supplied
with pressure regulators, distributors, non-return valve and other pneumatic accessories
necessary for complete systems installation.Clean dry air is required to be supplied to the system.
SERIES DMAS-SH/SL SERIES DMAS-BH/BL
INSTALLATIONS : MEMBRANE AIR SPRING
Vibration Absorber Pads- Insulation sheet
• Dynemech offersANTIVIBRATIONSHEETS made from high grade synthetic composite material.These sheets have
different load capacities and are available in different natural frequencies to suit various industrial applications.These
are resistant to water, oils, lubricating oils, fuels etc. used in the shop floor. Each sheet has defined stress value and
can be placed directly under the machine as per the weight of the machine and no. of mounting positions.These plates
will not deform plastically, if the weight of machine does not exceed maximum load value of the insulation plates.The
available thicknesses are 2mm, 8mm, 15mm, 20mm, 25mm and 65m
FOUNDATION ISOLATION
Isolated Foundation for ActiveVibration Damping for Power Presses, Forging Hammers,
EngineTest Rigs, and PassiveVibration Isolation of MachiningCenters,Grinding Machines,
Measuring &Testing Equipment, LaserCutters, Microscopes andCMM.
The Isolated Foundation is required to reduce both active and passive vibrations.
A Foundation Isolation for high dynamic machines like Power Press, Forging Hammers,
Compressors, EngineTest Rigs etc. is required in order to reduce the transmission of
vibrations and shock to nearby precision machines/building structures.Tocontrol the source
of vibration disturbance through the use of resilient insulation materials is known as ACTIVE
VIBRATION ISOLATION
When it is not possible to prevent or sufficiently lower the transmission of shock and vibration from the source a resiliently supported
vibration insulating foundation block can be used for the PASSIVEVIBRATION ISOLTION of sensitive equipment like Machining
Centers, Measuring andTestingMachines/ Equipmentetc.
ISOLATED FOUNDATION lowers the center of gravity of the machine foundation system and adds to the stability of the machine.
Machine remains aligned during dynamic load changes and rapid movement within the machine
Installation Images of Isolated Foundation
Other Installation Images
MANUFACTRING OF OUR
PRODUCTS
Manufacturing of Rubber & Metal Parts
• Rubber compound is mixed on two roll mill using different types of rubber raw materials and chemicals
depending upon the required application and stiffness.
• The compound mixed is then sent to Rheometer for testing of curing time and temperature as per ISO
3417.
• A test piece Based on the results obtained on rheometer is prepared and cured.The same is then tested
on 2 ton capacityUTM forTensile strength, Modulus and elongation as per ASTM D412.
• Results obtained on 2 tonUTM are then verified with the required parameters.After achieving the
required results, tested values of time and temperature are set in the compression moulding machine.
The verified compound obtained from Mixing mill is then cut and weighed to fill each cavity of the mould
.The mould is then closed to the required temperature, pressure and time.
• The composition test of incoming raw material of metal parts is conducted at 3rd party lab. A dimensional
report is then prepared for the incoming lot of metal parts. Parts which are not confirmed to the required
specifications are sent to the rejection.
• For the Metal parts, after receiving the raw material, material initial inspection is done as per
the DYNEMECHQAP.Which includes – dimension check child part inspection, dye penetration test,
NABLTC, load testing etc.
• After the inspection the material is sent to machining process, after which the parts are ready for the
Assembly.
• In the assembly area metals parts and elastomeric parts are assembled together .
• UTM load test is conducted on the final assembly as per ASTM D575. Dimensional and
visual inspection and leveling adjustment range is checked as per theQAP.
• Dock - Pre DispatchCheck is done to double check & verify the Dynemech product.
• Final product is then packed as per the required process and sent to the storage.
• Material is then packed in the boxes on packing machines and dispatch as per required
schedule.
Testing Lab & Certificates
Testing Lab
HeatOven
Digital Scientific Gravity Balance
CompressionTestApparatus
UniversalTesting Machine
Moving Die Rheometer
DumbleCutting Machine
UniversalTesting Machine
INHOUSE INSPECTION TEST REPORTS
Third Party/NABLCertifications
Process & Controls - Outline
Quality Assurance Plan
List of Projects/Customers
S. No. CustomerName Location
1 L&T MHI Turbine Generators Pvt Ltd for Turbines Hazira,Gujrat
2 JBM Group
3 Hero MotorCorp Gurgaon,Haryana
4 TATA MOTORS JAMSHEDPUR
5 Bharat Atomic ResearchCenter
6 Bhilai EngineeringCorporationlimited Chhattisgarh
7 CSIR - National PhysicalLabolatory
Danielli India Limited
New Delhi
8 Andhra Pradesh
9 EssarProjrcts Hazira
10 PRL Ahemdabad
11 Inter UniversityAcceleratorCentre New Delhi
12 Maruti Udyog Ltd Gurgaon,Haryana
13 NPL Delhi
14 MothersonGroup
15 UltratechCement
16 IIT Delhi
17 SONA BLW & PRECISION FORGING Gurgaon
18 GLOBAL AUTOTECH LIMITED NOIDA
19 OerlikonGrazianoTransmissioni NOIDA
20 NuclearFuel Complex Hyderabad
THANKYOU !
www.vibrationmountsindia.com

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Anti Vibrations Pads By Dynemech System (P) Ltd.

  • 1. DYNEMECH Provide VibrationSolutions for all kinds of IndustrialUnits Anti-Vibration Mounts Manufacturer Proprietor: Mr.Yogesh Bansal (General Manager) Mobile: +91-9810760131 , +91-9911145131 , +91-9212258131 Phone: +91-11-27347982 www.vibrationmountsindia.com
  • 2.
  • 3. DYNEMECH SYSTEMS was founded in the year 2000 with the aim of manufacturing superior quality vibration damping solutions for all modern machinery. Dynemech Systems today is one of the leading manufacturers of Anti-Vibration Mounts. We provide complete vibration damping solutions for machinery ranging from CNC machines, Power Presses, Lathe Machines, Textile Machines, Generators, Compressors, Tool Room Machines, Forging Hammers and all other kinds of heavy industrial machinery. We are supplying our Anti-Vibration Pads as OEM suppliers to all major Press manufacturers, Power Turbine manufacturers, CNC machine manufacturers and other large industrial houses.
  • 4. Company Strategy Vision To be a leader in the Anti-VibrationSolutions industry by providing enhanced services, relationship and profitability. Purpose To provide quality product & services that exceeds the expectations of our esteemed customers. Mission statement To build long term relationships with our customers and clients and provide exceptional customer services by pursuing business through innovation and advanced technology. Core values •We believe in treating our customers with respect and faith •We grow through creativity, invention and innovation. •We integrate honesty, integrity and business ethics into all aspects of our business functioning Goals • Regional expansion in the field ofVibration management and develop a strong base of key customers. • Increase the assets and investments of the company to support the development of services. •To build good reputation in the field of manufacturing and become a key player in the industry.
  • 5. A GLIMPSE OF SOME OF OUR PRODUCTS & INSTALLATIONS
  • 6. Precision LevelingWedge Mounts • DynemechWedge Mounts are designed for industrial machinery that require precision leveling and vibration absorption.This three piece wedge mount has an adjustable bolt which moves the centre wedge between the top & bottom wedges.
  • 7. Leveling andVibration isolation Screw Support Mounts • All Screw Support Mounts have a specialized elastomeric insulation plate at the bottom which are tuned to different natural frequencies for different applications provides excellent vibration isolation. Different models ofVibration Isolation Mounts are available depending on whether the machines:
  • 8. Heavy Duty Mounting Solutions- Spring Isolators • Provides superior vibration damping to machine requirement. DynemechSpring Isolators with viscous oil damping provide excellent vibration isolation.
  • 9. RUBBER AIR SPRINGS • Dynemech Rubber AirSprings are designed for industrial machinery for controlling passive vibrations. These mounts remove all unwanted vibrations creeping into sensitive laboratory equipment and machinery.These mounts are suitable for both active and passive vibration control.These Air springs provide highly effective insulation of machine against low frequency vibrations/impact.
  • 10. MEMBRANE AIR SPRING Dynemech Membrane Spring system consists of three master pneumatic isolators for 3 point precision leveling. Each pneumatic damping isolator consists of a self leveling plunger mechanism, which is the load sensing, and height controlling element.The system is supplied with pressure regulators, distributors, non-return valve and other pneumatic accessories necessary for complete systems installation.Clean dry air is required to be supplied to the system. SERIES DMAS-SH/SL SERIES DMAS-BH/BL
  • 12. Vibration Absorber Pads- Insulation sheet • Dynemech offersANTIVIBRATIONSHEETS made from high grade synthetic composite material.These sheets have different load capacities and are available in different natural frequencies to suit various industrial applications.These are resistant to water, oils, lubricating oils, fuels etc. used in the shop floor. Each sheet has defined stress value and can be placed directly under the machine as per the weight of the machine and no. of mounting positions.These plates will not deform plastically, if the weight of machine does not exceed maximum load value of the insulation plates.The available thicknesses are 2mm, 8mm, 15mm, 20mm, 25mm and 65m
  • 13. FOUNDATION ISOLATION Isolated Foundation for ActiveVibration Damping for Power Presses, Forging Hammers, EngineTest Rigs, and PassiveVibration Isolation of MachiningCenters,Grinding Machines, Measuring &Testing Equipment, LaserCutters, Microscopes andCMM. The Isolated Foundation is required to reduce both active and passive vibrations. A Foundation Isolation for high dynamic machines like Power Press, Forging Hammers, Compressors, EngineTest Rigs etc. is required in order to reduce the transmission of vibrations and shock to nearby precision machines/building structures.Tocontrol the source of vibration disturbance through the use of resilient insulation materials is known as ACTIVE VIBRATION ISOLATION
  • 14. When it is not possible to prevent or sufficiently lower the transmission of shock and vibration from the source a resiliently supported vibration insulating foundation block can be used for the PASSIVEVIBRATION ISOLTION of sensitive equipment like Machining Centers, Measuring andTestingMachines/ Equipmentetc. ISOLATED FOUNDATION lowers the center of gravity of the machine foundation system and adds to the stability of the machine. Machine remains aligned during dynamic load changes and rapid movement within the machine
  • 15. Installation Images of Isolated Foundation
  • 18. Manufacturing of Rubber & Metal Parts • Rubber compound is mixed on two roll mill using different types of rubber raw materials and chemicals depending upon the required application and stiffness. • The compound mixed is then sent to Rheometer for testing of curing time and temperature as per ISO 3417. • A test piece Based on the results obtained on rheometer is prepared and cured.The same is then tested on 2 ton capacityUTM forTensile strength, Modulus and elongation as per ASTM D412. • Results obtained on 2 tonUTM are then verified with the required parameters.After achieving the required results, tested values of time and temperature are set in the compression moulding machine. The verified compound obtained from Mixing mill is then cut and weighed to fill each cavity of the mould .The mould is then closed to the required temperature, pressure and time. • The composition test of incoming raw material of metal parts is conducted at 3rd party lab. A dimensional report is then prepared for the incoming lot of metal parts. Parts which are not confirmed to the required specifications are sent to the rejection.
  • 19. • For the Metal parts, after receiving the raw material, material initial inspection is done as per the DYNEMECHQAP.Which includes – dimension check child part inspection, dye penetration test, NABLTC, load testing etc. • After the inspection the material is sent to machining process, after which the parts are ready for the Assembly. • In the assembly area metals parts and elastomeric parts are assembled together .
  • 20. • UTM load test is conducted on the final assembly as per ASTM D575. Dimensional and visual inspection and leveling adjustment range is checked as per theQAP. • Dock - Pre DispatchCheck is done to double check & verify the Dynemech product. • Final product is then packed as per the required process and sent to the storage. • Material is then packed in the boxes on packing machines and dispatch as per required schedule.
  • 21. Testing Lab & Certificates
  • 22. Testing Lab HeatOven Digital Scientific Gravity Balance CompressionTestApparatus UniversalTesting Machine Moving Die Rheometer DumbleCutting Machine UniversalTesting Machine
  • 25. Process & Controls - Outline
  • 27. List of Projects/Customers S. No. CustomerName Location 1 L&T MHI Turbine Generators Pvt Ltd for Turbines Hazira,Gujrat 2 JBM Group 3 Hero MotorCorp Gurgaon,Haryana 4 TATA MOTORS JAMSHEDPUR 5 Bharat Atomic ResearchCenter 6 Bhilai EngineeringCorporationlimited Chhattisgarh 7 CSIR - National PhysicalLabolatory Danielli India Limited New Delhi 8 Andhra Pradesh 9 EssarProjrcts Hazira 10 PRL Ahemdabad 11 Inter UniversityAcceleratorCentre New Delhi 12 Maruti Udyog Ltd Gurgaon,Haryana 13 NPL Delhi 14 MothersonGroup 15 UltratechCement 16 IIT Delhi 17 SONA BLW & PRECISION FORGING Gurgaon 18 GLOBAL AUTOTECH LIMITED NOIDA 19 OerlikonGrazianoTransmissioni NOIDA 20 NuclearFuel Complex Hyderabad