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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 287
DYNAMIC BEHAVIOUR OF TALL CHIMNEYS
Babu1
, B. Jose Ravindraraj2
, R. Ram Kumar3
, R. Saranya4
1
PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India.
2
Assistant Professor, Civil Engineering, PRIST University Thanjavur, Tamil Nadu, India.
3
PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India.
4
PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India.
Abstract
Chimneys are very important structures for the emission of poisonous gases in power plants. After realising the urgent need to
restrict the pollution levels, chimney height is being rapidly increased. So most of the chimneys are tall slender structures which
fail due to wind excitation The present study discusses the dynamic behaviour of tall chimneys. Reinforced concrete chimney of
275m high, which is located in warora, Maharastra is taken for the present study. The objective of this project is to study the
change in the stress pattern due to presence of flue holes and also to carry out the influence of along wind and across wind effects
on the height of chimney for different wind speed and location. The analyse of chimney is carried out by developing a three
dimensional model created with plate elements using STADD Pro. The stress concentrations in the flue duct in the chimney have
been studied.
Keywords: Tall Slender, Warora, Maharastra, Flue Holes, STADD Pro, Stress Concentration.
--------------------------------------------------------------------***----------------------------------------------------------------------
1. INTRODUCTION
As large scale industrial developments are taking place all
around the world, a large number of tall chimneys would be
required to be constructed every year. The primary function
of chimney is to discharge poisonous gases to a higher
elevation such that the gases do not contaminate the
surrounding atmosphere. Due to increasing demand for air
pollution, height of chimney has been increasing since the
last few decades, However chimneys being tall slender
structures generally with circular cross sections, they have
different associated structural problems and must therefore
be treated separately from other forms of tower structures.
Analysis and design of chimney depends on various factors
such as wind force, environmental conditions, types of
materials used and cross sectional area of the chimney.
Chimneys over the height of 150m are considered as tall
chimneys. Tall RC chimneys form an important part of
major industries and power plants. Damage to the chimneys
leads to shut down of the industry and power plants. A
chimney achieves simultaneous reduction in concentration
of number of pollutants.
1.1 Functions of Chimney
A chimney is a means by which waste gases are discharged
at a high elevation so that after dilution due to atmospheric
turbulence, their concentration and that of their entrained
solid particles is within the acceptable limits on reaching the
ground. A chimney achieves simultaneous reduction in
concentration of a number of pollutants such as sulphur
dioxide, fly ash etc and being highly reliable it does not
require a standby. While these are the distinct merits, it is
well to remember that a chimney is not the complete
solution to the problem of pollution control
1.1.1 Material of Construction
The popular material for construction of chimney in the
beginning were steel and brick, As chimney grew taller, a
stage was reached when brick become uneconomical and
was replaced by the steel chimneys and reinforced concrete
chimneys. In recent years reinforced concrete is the has
greater resistance against wind induced vibration and
foundation settlement.
1.1.2 Height of Chimney
Chimney with a height exceeding 150m are considered as
tall chimneys, However with the recent emphasis on
structural dynamics, it is generally accepted that the
chimney may be considered as tall when its height exceeds
150m and in addition its aspect ratio is such that it calls for
evolution of the structural response to the dynamic wind
loads. Thus it is not only a matter of height but also the
aspect ratio when it comes to classifying a chimney as tall.
1.1.3 Number of Flues
The flue will be made of steel or brick. Often, a single
chimney serves more than one boiler. In such a case, when
one of the gas sources is shut down for maintenance, the gas
exit velocity will be reduced because of a reduction in the
total volume of the gases to be handled. This can lead to
heavy pollution and in order to overcome this problem, a
chimney serving more than one boiler can be provided with
a separate flue for each gas source with such flue housed in
a common enclosing concrete wind shield. These are
popularly called multi flue chimneys. The steel flue liners
can be used up to the exit velocity of 45 m/s, where as brick
flue liners can be used upto 30 m/s.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 288
1.2 Need for Study
Typically the most critical section in the chimney is the
bottom portion of the chimney, where huge openings are
provided for the flue duct entry. Around the openings the
beam column arrangement with extensive reinforcement is
provided to take care of the increase in stresses due to
presence of openings. Hence extensive studies is required to
suggest viable alternatives.
1.3 Objectives
The objective of the present study is to understand the
behavior of tall RC chimneys. It is proposed
1. To study the changes in the stress pattern due to presence
of flue holes.
2. To carry out the influence of along wind and across wind
effects on the height of chimney for different wind
speeds.
1.4 Methodology
The methodology adopted to achieve the objectives of this
research work is presented in Chart-1
Chart -1: Methodology adopted
2. STRUCTURAL ARRANGEMENT
As an initial step a typical RC chimney of height 275m has
been taken and analysed. The details of the chimney taken
for the study and the details of load to be considered in the
design are elaborated.
Figure -1: Elevation of chimney
2.1 Details of Chimney
The chimney consist of two main parts viz.outer shell and
inner shell.The flue gases having temperature above 150˚C
will have to be discharged in the atmosphere above
275m,with minimum exit velocity of 25m/s.To reduce the
concentration of entrained solid particles in the waste gases,
after dilution in atmospheric turbulence such that they are
within acceptable limits on reaching the ground.
Literature Review
Design Parameters
Modeling
Validation
Parametric study
Interpretation of
Results
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 289
2.1.1 Outer Shell
Outer shell is a cylindrical cantilever structure of reinforced
concrete thin structure which supports the flues and shields
the flues from heavy wind.
2.1.2 Steel Flue Liner
It is a steel duct which provides a clear path for the passage
of flue gases or waste gases above temperature 150˚C from
zero. It protects the concrete windshield from high
temperature and also protects the concrete against corrosive
gases and acids.
2.1.3 Foundation
The foundation of chimney shall be annular raft or solid
circular raft. The foundation is to be designed for dead load
from the super structure and moment due to wind load. The
main advantage of using raft foundation is higher uniform
soil pressure under dead loads, it minimizes the gradual
tilting of foundation laid on the cohesive soil, when the
structure is subjected to lateral loads from a predominant
wind direction.
2.2 Geometric Properties
The geometric properties of tall RC chimney under
consideration is given below
Height of chimney- 275m
Number of flues- 2
Wind shield (material of construction)- Reinforced concrete
Flue (material of construction) - Steel
Outer diameter of flue- 5.22m
Inside diameter of flue - 5.2m
Centre to centre distance between flue- 8.18m
Level of foundation - -6.0m
Shell diameter at the top of raft- 27m
Thickness of cell at top of raft - 0.70m
Shell diameter at top of chimney- 17m
Thickness of cell at top of chimney- 0.35m
Grade of concrete used- M35
Basic wind speed- 44m/s
Earth quake zone- III
Soil condition- Hard rocky strata
2.3 Material Properties
Static modulus = 5000√fck
= 5000x√35
= 2958040 t/m²
Dynamic modulus = 3.5x10¹º t/m²
2.4 Details of Platform Provided
Platforms are provided at the intermediate level to permit
only longitudinal movement and lateral resistant is provided
against horizontal load due to earthquake and wind. There
are eight platforms provided at the intermediate levels as
shown in Table 1.
Table -1: Platform provided
Platform Platform level (m)
1 29
2 38
3 83
4 128
5 173
6 218
7 263
8 270
3. TWO DIMENSIONAL MODELLING
A preliminary investigation to assess the behavior of the tall
RC chimney under consideration has been carried out. A
stick model using STADD pro has been developed .The
details of the model, loading considered and analysis result
are elaborated
3.1 Load Calculation
The dead load acting on the chimney is due to the shell,
platform and staircase.
Table -2: Total dead load acting on the chimney
Level
(m)
Load
due to
Beam
(t)
Grating
Load
(t)
Staircase
weight
(t)
Flue
Load
(t)
Total
Dead
Load
(t)
270 48 90 0 0 138
263 54 5.7 22.5 900 982.2
218 19 5.7 45 0 69.7
173 19 5.7 45 0 69.7
128 26 5.7 45 0 79.5
83 34 5.7 45 0 90.7
38 42 5.7 27 0 84.2
29 44 5.7 19 0 78.9
Total live load acting on the chimney is given by
Table -3: Total Live load acting on the chimney
Level(m) Live load (t)
270 16
263 16
218 16
173 16
128 25
83 34
38 45
29 47
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 290
The wind load on the chimney was calculated as per IS : 875
(Part 3) – 1987
Basic wind speed Vb = 44m/s
Risk co efficient K1= 1.07
3.2 MODELLING
The chimney has been modeled in STADD Pro as beam
element .The stick model has been developed for 275m tall
chimney. For the preliminary study, 2D beam element is
considered. The support at the base is fixed. Nodes are
provided by discretization of the structure at 25m intervals
Table -4: Location of Nodes
Nodes Height (m)
1 -6
2 0
3 7
4 25
5 50
6 75
7 100
8 125
9 150
10 175
11 200
12 225
13 250
14 275
Figure -2: 2D model of RC chimney using STAAD Pro
The Dead load, Live load, Seismic load and Wind load is
given as,
Dead load Live load
Seismic load Windload
Figure -3: Input loads in STADD Pro
3.3 Frequency of The Chimney
The model generated using STAAD-Pro was analysed for
the various load combinations mentioned in this chapter.
The frequency of the chimney obtained from the STADD
Pro results are given in the Table below
Table -5: Frequency of the chimney
Mode Frequency (Hz) Period (sec)
1 0.252 3.966
2 1.055 0.947
3 1.059 0.370
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 291
4. THREE DIMENSIONAL MODELLING
A Three Dimensional modeling has been created using plate
element. The modal analysis is performed to study the
dynamic behavior.
4.1 Modeling
The chimney has been modeled in STADD Pro as plate
element .The 3D model had been developed for 275m tall
chimney. The support at the base is fixed.
Figure -4: 3D Plate model
Figure -5: Rendered view of chimney
4.2 Openings Provided For Modeled Chimney
The openings have to be provided in the wind shields to
accommodate the beam supports .The openings are deducted
for the flue duct, vehicular flue erection, and platforms
provided at the intermediate levels.
Figure -6: Shows the opening for vehicular flue erection
and opening for flue duct
4.3 Providing Platform
The platforms rest on the shell. So openings have to be
provided in the wind shield to accommodate the beam
supports. The platforms are provided to support the flue and
also to access the flue area for maintenance and inspection.
There are eight platforms provided at the intermediate level
to permit only the longitudinal movement and lateral
restraint is provided against horizontal load due to
earthquake and wind load
Table -6: Details of platform provided
Platform Platform level (m)
1 29
2 38
3 83
4 128
5 173
6 218
7 263
8 270
5. RESULTS AND DISSCUSION
Wind is essentially the large scale movement of free air due
to thermal currents. It plays an important role in chimney
design because of its capacity to transport and disperse
pollutants and also because it exerts dynamic loads whose
effect on a slender structure such a chimney is significant.
5.1 WIND LOAD CALULATION
Dynamic wind load induces along wind and across wind
load on a RC chimney. Hence to estimate wind loads
knowledge of its characteristics is important
The two methods of estimation of along and across wind
loads are
1. Simplified Method
2. Random Response Method
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 292
5.2 Along Wind Effect
The along wind effects are caused by the drag component of
the wind force on the chimney. This is accompanied by gust
buffeting causing a dynamic response in the direction of the
mean flow. Along wind effects are due to the direct
buffeting action, when the wind acts on the face of the
structure. The chimney should be modeled as a cantilever
structure for the calculation of loads.
5.2.1 Simplified Method
The along wind load or drag force per unit height of
chimney at any level shall be calculated from the equation
Fz =PZ . Cd. dz
Where
PZ- Design wind pressure obtained in accordance with the IS
875(Part 3)1987.
Z- Height of any section of the chimney in m, measured
from the top of foundation
Cd- Drag co-efficient of the chimney
dz - Diameter of chimney at height z in m
Height of the chimney H=275m
Basic wind speed Vb=44 m/sec
Probability factor K1=1.07
Terrain category is taken 2 with well scattered obstructions
over a height of 1.5m to 10m.
Structure classification- Class A components having
maximum dimension of 20m
Topography factor K3=1
Drag Coefficient of Chimney Cd = 0.8 upto 175m and Cd =
0.927 from 175m to 275m.
5.2.2 Random Response Method
The along wind response of the chimney is calculated by the
gust factor method .The gust factor is defined as the ratio of
the expected peak load to the mean load.
The along wind load per unit height on the chimney
Fz = Fzm + Fzf
where Fzm is the wind load in N/m height due to hourly
wind speed
Fzm = PZ . Cd . Dz
Where
Fzf is the wind load in N/m height due to the fluctuating
component of wind
Basic wind speed Vb=44 m/sec
Background factor indicating the slowly varying the
component of wind load fluctuation B=0.53
Turbulence Frequency r = 0.187.
Size reduction factor S = 0.151
Structural damping as the friction of critical
dampingβ=0.016
Energy Response Spectrum E= 0.0602
Gust factor G=1.54
Natural Frequency of the chimney in the first mode of
vibration f1=0.3
Hourly Mean Wind speed V10 =29.48 m/s
Peak Factor g=2.65
5.3 Analysis Of Chimney Using Staad Pro
After calculating the load, the chimney should be analysed
for following loads
1. Dead load including the selfweight , grating load ,
staircase load, hand rail load
2. Live load including flue load
3. Seismic load in X and Z direction
4. Wind load includes
a) Along wind load in simplified method in both X and Z
direction
b) Along wind load in Random Response method in both
X and Z direction
c) Across wind load in both X and Z direction
d) The load combinations are taken as per IS456-2000
e) 1.5x(Dead Load + Wind load)
f) 1.2x(Dead Load +Live load + Wind load)
g) 0.9 x(Dead load + 1.5 x Wind load)
h) 1.5 x (Dead load + Seismic Load)
i) 0.9 x (Dead load + 1.5 x Seismic load)
j) 1.2 x (Dead Load +Live load + Seismic load)
Wind load in +X direction Wind load in -Xdirection
Wind load in +Z direction Wind load in +Z direction
Figure -7: Wind loads as given in STADD Pro
5.4 STRESS PATTERN IN FLUE HOLES
The model generated has been analysed for the different
combinations . There are two openings provided at the
chimney for the flue duct. The openings are in rectangular
and semi circular shape.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 293
5.4.1 Flue Duct with Rectangular Opening
The flue holes with the rectangular opening had a maximum
compressive stress compared to the circumferential hoop
stress
Plan view Rectangular opening
Figure -8: Rectangular opening in flue
Figure -9: Stress Pattern in rectangular duct
Table -7: Maximum stress in rectangular flue duct
Openings Hoop Stress
(σx)
(N/mm2
)
Compressive Stress
(σy)
(N/mm2
)
Rectangular
opening
5.19 26.8
5.4.2 Flue Duct with Semicircular Opening
When the flue duct is provided with the semicircular
opening, compressive stress is maximum compared to the
circumferential hoop stress.
Figure -9: Semi circular opening in flue
Figure -10: Stress Pattern in Semicircular duct
Table -8: Maximum stress in semicircular flue duct
Openings Hoop Stress
(σx)
(N/mm2
)
Compressive Stress
(σy)
(N/mm2
)
Semi circular
opening
4.45 18.9
When comparing the results of both rectangular and
semicircular openings, it is seen that there is a reduction of
stresses of the order of 30 percent around the corners. It is
necessary to provide the extensive reinforcement for the
rectangular opening around the openings because the
stresses are maximum. But for the semicircular opening, the
stresses around the corners are significantly reduced.
6. CONCLUSIONS
The main objective of the present study was to explain
change in the stress pattern due to presence of flue duct and
also to study the effect of along wind and across wind
effects for different wind speeds. A detailed literature
review is carried out as part of the present study on wind
engineering, design and analysis of reinforced concrete
chimney. Estimation of wind effects such as along wind and
across wind methods are studied. There is no literature
published on the effect of stress due to the presence of the
flue duct. A typical reinforced concrete chimney of 275m
height is taken for the present study. The chimney is
modeled as a two dimensional beam element and three
dimensional plate elements. Both the models are analysed
for wind load .After analyzing the chimney, stress around
the corners of flue duct are studied for two different
openings such as rectangular opening and semi circular
opening . It is seen that the compressive stresses around the
corners are significantly reduced by about 30% and also
seen that as the wind speed increases, the along wind load
also increases.
The following conclusions are drawn from the following
analysis
1. The wind load always governs factor the design of
reinforced concrete chimney.
2. The along wind effect has a major primary effect on
chimney and governs the design, when compared to the
across wind effect.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 294
3. The semicircular flue duct has a minimum compressive
stress around the corners , when compared to the flue
duct with rectangular opening
4. The stresses around the opening are reduced by 30%
for the semicircular flue duct.
5. The along wind increases with the increasing wind
speed.
6. Irrespective of the wind speed, the across wind speed
increases linearly only with increase in the weight of
the chimney, frequency and its mode shape.
REFERENCES
[1]. Rajkumar,Vishawanathpatil (2013) “Analysis of self
supporting chimney”. International Journal of
Innovative Technology and Exploring Engineering, vol
3, ISSN: 2278 - 3075
[2]. M.G.Shaik, H.A.M.I Khan (2013) “Governing Loads
For Design ofaTall RCC Chimney”. IOSR Journal of
Mechanical and Civil Engineering (IOSR –JMCE),
ISSN: 2278- 1684, PP: 12 – 19.
[3]. Alokdavidjohn, Ajaygairola, Esha Ganju, Anant Gupta
(2011) “Design Wind Loads on Reinforced Concrete
Chimney-An Experimental Case study”. The Twelfth
East Asia –Pacific Conference on Structural
Engineering and Construction,procedia
engineering14(2011) 1252-1257.
[4]. Siva Konda Reddy, V.Rohinipadmavathi, Srikanth
(2012) “Study of Wind Load Effects On Tall RC
Chimneys”. International Journal Of Advanced
Engineering Technology(IJAET). ESSN: 0976-3945.
[5]. K.R.C.Reddy, O.R.Jaiswal,P.N.Godbole (2011) “Wind
And Earthquake Analysis Of Tall RC
Chimneys”International Journal Of Earth Science and
Engineering, ISSN: 0974-5904, PP 508-511
[6]. N.Lokeshwaran, G.Augustine Maniraj Pandian (2014)
“Effect of Dynamic Loads on Tall RCC Chimneys of
Different Heights with Elliptical and Circular Cross
sections”. IOSR Journal of Mechanical and Civil
Engineering(IOSR-JMCE). ISSN:2278-1684, PP 63-
67.
[7]. M.Helen Santhi, C.Yoganathan (2013) “Modal
Analysis of R.C.C Chimney”. International Journal of
Research in Civil Engineering, Architecture and
design. ISSN 2347-2855, PP 20-23.
[8]. H.Y.Wong, C.R.Heath Hock (1885) “Design Against
Wind Induced Vibration of Multi Flue Chimney
Stacks”.
[9]. Zeki Karaca, Erdem Turkeli, Murat Gunaydin (2014)
“Dynamic Response of Industrial Reinforced Concrete
Chimneys Strengthened with Fiber Reinforced
Polymers”. The Structural Design of Tall Building.
[10].JL Wilson (2000) “Code Recommendations for the
seismic design of Tall Reinforced Concrete Chimneys”.
Twelvth World Conference of Earthquake Engineering
(0051).
[11].S.N. Manohar(1985), “Tall Chimneys Design and
Construction”.TATA Mc Graw-Hill Publishing
Company Limited.
[12].IS 4998 (Part 1)-1992, “Indian Standard Code of
Practice for Criteria for Design of Reinforced Concrete
Chimney, Assement of Loads ”. Bureau of Indian
Standards,New Delhi.
[13].IS 1893 (Part 1)-2002, “Indian Standard Code of
Practice for Criteria for Earthquake Resistant Design of
Structures”. Bureau of Indian Standards,New Delhi.
[14].IS 875 (Part 3)-1987, “Indian Standard Code of
Practice for Criteria for Design Loads (other than
Earthquakes) For Buildings and Structures”. Bureau of
Indian Standards,New Delhi.

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Dynamic behaviour of tall chimneys

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 287 DYNAMIC BEHAVIOUR OF TALL CHIMNEYS Babu1 , B. Jose Ravindraraj2 , R. Ram Kumar3 , R. Saranya4 1 PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India. 2 Assistant Professor, Civil Engineering, PRIST University Thanjavur, Tamil Nadu, India. 3 PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India. 4 PG Scholar, Structural Engineering, PRIST University Thanjavur, Tamil Nadu, India. Abstract Chimneys are very important structures for the emission of poisonous gases in power plants. After realising the urgent need to restrict the pollution levels, chimney height is being rapidly increased. So most of the chimneys are tall slender structures which fail due to wind excitation The present study discusses the dynamic behaviour of tall chimneys. Reinforced concrete chimney of 275m high, which is located in warora, Maharastra is taken for the present study. The objective of this project is to study the change in the stress pattern due to presence of flue holes and also to carry out the influence of along wind and across wind effects on the height of chimney for different wind speed and location. The analyse of chimney is carried out by developing a three dimensional model created with plate elements using STADD Pro. The stress concentrations in the flue duct in the chimney have been studied. Keywords: Tall Slender, Warora, Maharastra, Flue Holes, STADD Pro, Stress Concentration. --------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION As large scale industrial developments are taking place all around the world, a large number of tall chimneys would be required to be constructed every year. The primary function of chimney is to discharge poisonous gases to a higher elevation such that the gases do not contaminate the surrounding atmosphere. Due to increasing demand for air pollution, height of chimney has been increasing since the last few decades, However chimneys being tall slender structures generally with circular cross sections, they have different associated structural problems and must therefore be treated separately from other forms of tower structures. Analysis and design of chimney depends on various factors such as wind force, environmental conditions, types of materials used and cross sectional area of the chimney. Chimneys over the height of 150m are considered as tall chimneys. Tall RC chimneys form an important part of major industries and power plants. Damage to the chimneys leads to shut down of the industry and power plants. A chimney achieves simultaneous reduction in concentration of number of pollutants. 1.1 Functions of Chimney A chimney is a means by which waste gases are discharged at a high elevation so that after dilution due to atmospheric turbulence, their concentration and that of their entrained solid particles is within the acceptable limits on reaching the ground. A chimney achieves simultaneous reduction in concentration of a number of pollutants such as sulphur dioxide, fly ash etc and being highly reliable it does not require a standby. While these are the distinct merits, it is well to remember that a chimney is not the complete solution to the problem of pollution control 1.1.1 Material of Construction The popular material for construction of chimney in the beginning were steel and brick, As chimney grew taller, a stage was reached when brick become uneconomical and was replaced by the steel chimneys and reinforced concrete chimneys. In recent years reinforced concrete is the has greater resistance against wind induced vibration and foundation settlement. 1.1.2 Height of Chimney Chimney with a height exceeding 150m are considered as tall chimneys, However with the recent emphasis on structural dynamics, it is generally accepted that the chimney may be considered as tall when its height exceeds 150m and in addition its aspect ratio is such that it calls for evolution of the structural response to the dynamic wind loads. Thus it is not only a matter of height but also the aspect ratio when it comes to classifying a chimney as tall. 1.1.3 Number of Flues The flue will be made of steel or brick. Often, a single chimney serves more than one boiler. In such a case, when one of the gas sources is shut down for maintenance, the gas exit velocity will be reduced because of a reduction in the total volume of the gases to be handled. This can lead to heavy pollution and in order to overcome this problem, a chimney serving more than one boiler can be provided with a separate flue for each gas source with such flue housed in a common enclosing concrete wind shield. These are popularly called multi flue chimneys. The steel flue liners can be used up to the exit velocity of 45 m/s, where as brick flue liners can be used upto 30 m/s.
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 288 1.2 Need for Study Typically the most critical section in the chimney is the bottom portion of the chimney, where huge openings are provided for the flue duct entry. Around the openings the beam column arrangement with extensive reinforcement is provided to take care of the increase in stresses due to presence of openings. Hence extensive studies is required to suggest viable alternatives. 1.3 Objectives The objective of the present study is to understand the behavior of tall RC chimneys. It is proposed 1. To study the changes in the stress pattern due to presence of flue holes. 2. To carry out the influence of along wind and across wind effects on the height of chimney for different wind speeds. 1.4 Methodology The methodology adopted to achieve the objectives of this research work is presented in Chart-1 Chart -1: Methodology adopted 2. STRUCTURAL ARRANGEMENT As an initial step a typical RC chimney of height 275m has been taken and analysed. The details of the chimney taken for the study and the details of load to be considered in the design are elaborated. Figure -1: Elevation of chimney 2.1 Details of Chimney The chimney consist of two main parts viz.outer shell and inner shell.The flue gases having temperature above 150˚C will have to be discharged in the atmosphere above 275m,with minimum exit velocity of 25m/s.To reduce the concentration of entrained solid particles in the waste gases, after dilution in atmospheric turbulence such that they are within acceptable limits on reaching the ground. Literature Review Design Parameters Modeling Validation Parametric study Interpretation of Results
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 289 2.1.1 Outer Shell Outer shell is a cylindrical cantilever structure of reinforced concrete thin structure which supports the flues and shields the flues from heavy wind. 2.1.2 Steel Flue Liner It is a steel duct which provides a clear path for the passage of flue gases or waste gases above temperature 150˚C from zero. It protects the concrete windshield from high temperature and also protects the concrete against corrosive gases and acids. 2.1.3 Foundation The foundation of chimney shall be annular raft or solid circular raft. The foundation is to be designed for dead load from the super structure and moment due to wind load. The main advantage of using raft foundation is higher uniform soil pressure under dead loads, it minimizes the gradual tilting of foundation laid on the cohesive soil, when the structure is subjected to lateral loads from a predominant wind direction. 2.2 Geometric Properties The geometric properties of tall RC chimney under consideration is given below Height of chimney- 275m Number of flues- 2 Wind shield (material of construction)- Reinforced concrete Flue (material of construction) - Steel Outer diameter of flue- 5.22m Inside diameter of flue - 5.2m Centre to centre distance between flue- 8.18m Level of foundation - -6.0m Shell diameter at the top of raft- 27m Thickness of cell at top of raft - 0.70m Shell diameter at top of chimney- 17m Thickness of cell at top of chimney- 0.35m Grade of concrete used- M35 Basic wind speed- 44m/s Earth quake zone- III Soil condition- Hard rocky strata 2.3 Material Properties Static modulus = 5000√fck = 5000x√35 = 2958040 t/m² Dynamic modulus = 3.5x10¹º t/m² 2.4 Details of Platform Provided Platforms are provided at the intermediate level to permit only longitudinal movement and lateral resistant is provided against horizontal load due to earthquake and wind. There are eight platforms provided at the intermediate levels as shown in Table 1. Table -1: Platform provided Platform Platform level (m) 1 29 2 38 3 83 4 128 5 173 6 218 7 263 8 270 3. TWO DIMENSIONAL MODELLING A preliminary investigation to assess the behavior of the tall RC chimney under consideration has been carried out. A stick model using STADD pro has been developed .The details of the model, loading considered and analysis result are elaborated 3.1 Load Calculation The dead load acting on the chimney is due to the shell, platform and staircase. Table -2: Total dead load acting on the chimney Level (m) Load due to Beam (t) Grating Load (t) Staircase weight (t) Flue Load (t) Total Dead Load (t) 270 48 90 0 0 138 263 54 5.7 22.5 900 982.2 218 19 5.7 45 0 69.7 173 19 5.7 45 0 69.7 128 26 5.7 45 0 79.5 83 34 5.7 45 0 90.7 38 42 5.7 27 0 84.2 29 44 5.7 19 0 78.9 Total live load acting on the chimney is given by Table -3: Total Live load acting on the chimney Level(m) Live load (t) 270 16 263 16 218 16 173 16 128 25 83 34 38 45 29 47
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 290 The wind load on the chimney was calculated as per IS : 875 (Part 3) – 1987 Basic wind speed Vb = 44m/s Risk co efficient K1= 1.07 3.2 MODELLING The chimney has been modeled in STADD Pro as beam element .The stick model has been developed for 275m tall chimney. For the preliminary study, 2D beam element is considered. The support at the base is fixed. Nodes are provided by discretization of the structure at 25m intervals Table -4: Location of Nodes Nodes Height (m) 1 -6 2 0 3 7 4 25 5 50 6 75 7 100 8 125 9 150 10 175 11 200 12 225 13 250 14 275 Figure -2: 2D model of RC chimney using STAAD Pro The Dead load, Live load, Seismic load and Wind load is given as, Dead load Live load Seismic load Windload Figure -3: Input loads in STADD Pro 3.3 Frequency of The Chimney The model generated using STAAD-Pro was analysed for the various load combinations mentioned in this chapter. The frequency of the chimney obtained from the STADD Pro results are given in the Table below Table -5: Frequency of the chimney Mode Frequency (Hz) Period (sec) 1 0.252 3.966 2 1.055 0.947 3 1.059 0.370
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 291 4. THREE DIMENSIONAL MODELLING A Three Dimensional modeling has been created using plate element. The modal analysis is performed to study the dynamic behavior. 4.1 Modeling The chimney has been modeled in STADD Pro as plate element .The 3D model had been developed for 275m tall chimney. The support at the base is fixed. Figure -4: 3D Plate model Figure -5: Rendered view of chimney 4.2 Openings Provided For Modeled Chimney The openings have to be provided in the wind shields to accommodate the beam supports .The openings are deducted for the flue duct, vehicular flue erection, and platforms provided at the intermediate levels. Figure -6: Shows the opening for vehicular flue erection and opening for flue duct 4.3 Providing Platform The platforms rest on the shell. So openings have to be provided in the wind shield to accommodate the beam supports. The platforms are provided to support the flue and also to access the flue area for maintenance and inspection. There are eight platforms provided at the intermediate level to permit only the longitudinal movement and lateral restraint is provided against horizontal load due to earthquake and wind load Table -6: Details of platform provided Platform Platform level (m) 1 29 2 38 3 83 4 128 5 173 6 218 7 263 8 270 5. RESULTS AND DISSCUSION Wind is essentially the large scale movement of free air due to thermal currents. It plays an important role in chimney design because of its capacity to transport and disperse pollutants and also because it exerts dynamic loads whose effect on a slender structure such a chimney is significant. 5.1 WIND LOAD CALULATION Dynamic wind load induces along wind and across wind load on a RC chimney. Hence to estimate wind loads knowledge of its characteristics is important The two methods of estimation of along and across wind loads are 1. Simplified Method 2. Random Response Method
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 292 5.2 Along Wind Effect The along wind effects are caused by the drag component of the wind force on the chimney. This is accompanied by gust buffeting causing a dynamic response in the direction of the mean flow. Along wind effects are due to the direct buffeting action, when the wind acts on the face of the structure. The chimney should be modeled as a cantilever structure for the calculation of loads. 5.2.1 Simplified Method The along wind load or drag force per unit height of chimney at any level shall be calculated from the equation Fz =PZ . Cd. dz Where PZ- Design wind pressure obtained in accordance with the IS 875(Part 3)1987. Z- Height of any section of the chimney in m, measured from the top of foundation Cd- Drag co-efficient of the chimney dz - Diameter of chimney at height z in m Height of the chimney H=275m Basic wind speed Vb=44 m/sec Probability factor K1=1.07 Terrain category is taken 2 with well scattered obstructions over a height of 1.5m to 10m. Structure classification- Class A components having maximum dimension of 20m Topography factor K3=1 Drag Coefficient of Chimney Cd = 0.8 upto 175m and Cd = 0.927 from 175m to 275m. 5.2.2 Random Response Method The along wind response of the chimney is calculated by the gust factor method .The gust factor is defined as the ratio of the expected peak load to the mean load. The along wind load per unit height on the chimney Fz = Fzm + Fzf where Fzm is the wind load in N/m height due to hourly wind speed Fzm = PZ . Cd . Dz Where Fzf is the wind load in N/m height due to the fluctuating component of wind Basic wind speed Vb=44 m/sec Background factor indicating the slowly varying the component of wind load fluctuation B=0.53 Turbulence Frequency r = 0.187. Size reduction factor S = 0.151 Structural damping as the friction of critical dampingβ=0.016 Energy Response Spectrum E= 0.0602 Gust factor G=1.54 Natural Frequency of the chimney in the first mode of vibration f1=0.3 Hourly Mean Wind speed V10 =29.48 m/s Peak Factor g=2.65 5.3 Analysis Of Chimney Using Staad Pro After calculating the load, the chimney should be analysed for following loads 1. Dead load including the selfweight , grating load , staircase load, hand rail load 2. Live load including flue load 3. Seismic load in X and Z direction 4. Wind load includes a) Along wind load in simplified method in both X and Z direction b) Along wind load in Random Response method in both X and Z direction c) Across wind load in both X and Z direction d) The load combinations are taken as per IS456-2000 e) 1.5x(Dead Load + Wind load) f) 1.2x(Dead Load +Live load + Wind load) g) 0.9 x(Dead load + 1.5 x Wind load) h) 1.5 x (Dead load + Seismic Load) i) 0.9 x (Dead load + 1.5 x Seismic load) j) 1.2 x (Dead Load +Live load + Seismic load) Wind load in +X direction Wind load in -Xdirection Wind load in +Z direction Wind load in +Z direction Figure -7: Wind loads as given in STADD Pro 5.4 STRESS PATTERN IN FLUE HOLES The model generated has been analysed for the different combinations . There are two openings provided at the chimney for the flue duct. The openings are in rectangular and semi circular shape.
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 293 5.4.1 Flue Duct with Rectangular Opening The flue holes with the rectangular opening had a maximum compressive stress compared to the circumferential hoop stress Plan view Rectangular opening Figure -8: Rectangular opening in flue Figure -9: Stress Pattern in rectangular duct Table -7: Maximum stress in rectangular flue duct Openings Hoop Stress (σx) (N/mm2 ) Compressive Stress (σy) (N/mm2 ) Rectangular opening 5.19 26.8 5.4.2 Flue Duct with Semicircular Opening When the flue duct is provided with the semicircular opening, compressive stress is maximum compared to the circumferential hoop stress. Figure -9: Semi circular opening in flue Figure -10: Stress Pattern in Semicircular duct Table -8: Maximum stress in semicircular flue duct Openings Hoop Stress (σx) (N/mm2 ) Compressive Stress (σy) (N/mm2 ) Semi circular opening 4.45 18.9 When comparing the results of both rectangular and semicircular openings, it is seen that there is a reduction of stresses of the order of 30 percent around the corners. It is necessary to provide the extensive reinforcement for the rectangular opening around the openings because the stresses are maximum. But for the semicircular opening, the stresses around the corners are significantly reduced. 6. CONCLUSIONS The main objective of the present study was to explain change in the stress pattern due to presence of flue duct and also to study the effect of along wind and across wind effects for different wind speeds. A detailed literature review is carried out as part of the present study on wind engineering, design and analysis of reinforced concrete chimney. Estimation of wind effects such as along wind and across wind methods are studied. There is no literature published on the effect of stress due to the presence of the flue duct. A typical reinforced concrete chimney of 275m height is taken for the present study. The chimney is modeled as a two dimensional beam element and three dimensional plate elements. Both the models are analysed for wind load .After analyzing the chimney, stress around the corners of flue duct are studied for two different openings such as rectangular opening and semi circular opening . It is seen that the compressive stresses around the corners are significantly reduced by about 30% and also seen that as the wind speed increases, the along wind load also increases. The following conclusions are drawn from the following analysis 1. The wind load always governs factor the design of reinforced concrete chimney. 2. The along wind effect has a major primary effect on chimney and governs the design, when compared to the across wind effect.
  • 8. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 294 3. The semicircular flue duct has a minimum compressive stress around the corners , when compared to the flue duct with rectangular opening 4. The stresses around the opening are reduced by 30% for the semicircular flue duct. 5. The along wind increases with the increasing wind speed. 6. Irrespective of the wind speed, the across wind speed increases linearly only with increase in the weight of the chimney, frequency and its mode shape. REFERENCES [1]. Rajkumar,Vishawanathpatil (2013) “Analysis of self supporting chimney”. International Journal of Innovative Technology and Exploring Engineering, vol 3, ISSN: 2278 - 3075 [2]. M.G.Shaik, H.A.M.I Khan (2013) “Governing Loads For Design ofaTall RCC Chimney”. IOSR Journal of Mechanical and Civil Engineering (IOSR –JMCE), ISSN: 2278- 1684, PP: 12 – 19. [3]. Alokdavidjohn, Ajaygairola, Esha Ganju, Anant Gupta (2011) “Design Wind Loads on Reinforced Concrete Chimney-An Experimental Case study”. The Twelfth East Asia –Pacific Conference on Structural Engineering and Construction,procedia engineering14(2011) 1252-1257. [4]. Siva Konda Reddy, V.Rohinipadmavathi, Srikanth (2012) “Study of Wind Load Effects On Tall RC Chimneys”. International Journal Of Advanced Engineering Technology(IJAET). ESSN: 0976-3945. [5]. K.R.C.Reddy, O.R.Jaiswal,P.N.Godbole (2011) “Wind And Earthquake Analysis Of Tall RC Chimneys”International Journal Of Earth Science and Engineering, ISSN: 0974-5904, PP 508-511 [6]. N.Lokeshwaran, G.Augustine Maniraj Pandian (2014) “Effect of Dynamic Loads on Tall RCC Chimneys of Different Heights with Elliptical and Circular Cross sections”. IOSR Journal of Mechanical and Civil Engineering(IOSR-JMCE). ISSN:2278-1684, PP 63- 67. [7]. M.Helen Santhi, C.Yoganathan (2013) “Modal Analysis of R.C.C Chimney”. International Journal of Research in Civil Engineering, Architecture and design. ISSN 2347-2855, PP 20-23. [8]. H.Y.Wong, C.R.Heath Hock (1885) “Design Against Wind Induced Vibration of Multi Flue Chimney Stacks”. [9]. Zeki Karaca, Erdem Turkeli, Murat Gunaydin (2014) “Dynamic Response of Industrial Reinforced Concrete Chimneys Strengthened with Fiber Reinforced Polymers”. The Structural Design of Tall Building. [10].JL Wilson (2000) “Code Recommendations for the seismic design of Tall Reinforced Concrete Chimneys”. Twelvth World Conference of Earthquake Engineering (0051). [11].S.N. Manohar(1985), “Tall Chimneys Design and Construction”.TATA Mc Graw-Hill Publishing Company Limited. [12].IS 4998 (Part 1)-1992, “Indian Standard Code of Practice for Criteria for Design of Reinforced Concrete Chimney, Assement of Loads ”. Bureau of Indian Standards,New Delhi. [13].IS 1893 (Part 1)-2002, “Indian Standard Code of Practice for Criteria for Earthquake Resistant Design of Structures”. Bureau of Indian Standards,New Delhi. [14].IS 875 (Part 3)-1987, “Indian Standard Code of Practice for Criteria for Design Loads (other than Earthquakes) For Buildings and Structures”. Bureau of Indian Standards,New Delhi.