The document outlines the process of establishing a syringe manufacturing plant, including client communication, project planning, workshop construction, machine production, and after-sales service. It details the roles of key project team members, the machinery required for production, and the steps involved in manufacturing, sterilizing, and packaging syringes. Additionally, it emphasizes the importance of quality materials, effective training, and technical support in maintaining production efficiency.

1. SYRINGE MANUFACTURE SOLUTION

2. PROJECT PROCESS
The client sends us a enquiry
about the intend to build a
syringe plant with their idea,
we will communicate with
each other to know exactly
requirement about the client’s
requirement, and will make a
clear plan for the particular
project.
After the client approval the
plan, we will sign an agreement
with the client, and the client
send us the prepayment for the
project. We can help to build
the standard workshop for the
plant with the international
standard. At the same time, the
necessary machines for the
project are being produced.
When the workshop is ready,
the machines have been sent
to the location, we will send out
our engineers to there to setup
the machine, adjust it to
operation position, and
training the local operator to
operate the machines.
After all are finished, we will
provide the after sales
service, including the supply
of the related products that is
need for the production, such
as syringe gasket, needle,
packing material and so on.
And also we will provide the
maintenance service, the
technical support and so on.

3. PROJECT PROCESS
PROJECT PREP PROJECT PREP AFTER
PROJECT
Enquiry
Project
Target
Workshop
building
Machines
production
After sales
service
Technical
support

4. PROJECT TEAM
For the success of the project, we have a stronger international team with high
experience about the operation of the project:
Project Manager: former marketing director of one large syringe factory in China, familiar with the
products, the production process, and all the details concerning with the disposable syringe and its market,
with 17years marketing experience.
Chief Technical Engineer, who design our syringe auto assembly machine and syringe barrel printer
machine, with full experience about the auto assembly machines designing, adjustment, operation.
Electricity Engineer, who has worked on the field of ETO gas sterile machine for over 10years, knows every
detail about the design, adjustment, operation of the ETO sterile machine, and knows how to setup a safety
place for the ETO machine operation.
Mechanical Engineer, familiar with the setup of the ETO machine, responsible to the setup of the ETO
machine and its related facility like water tank, heating system, and related mechanical operation.

5. MACHINES LIST
For producing the syringe, there are a lot of machines that is needed as follow:
No. Description Function Remark
1 Injection molding Machines For injecting the syringe barrel and plunger and other inject
items
2 Syringe Molds Fit with the injection machine for the syringe production
3 Syringe barrel Printer Printing the graduation line on the
barrel and spray the oil into the barrel
4 Needle auto assembly machine To assembly the needle
5 Syringe auto assembly machine To assembly all the parts together so as to get the finish syringe
automatically
6 Syringe blister pack machine Pack the syringe in blister automatically
7 Polybag seal machine Seal the syringe in polybag
8 ETO Sterile machines Sterile the finished products

6. INJECTION MOLDING MACHINE

7. SYRINGE MOULD

8. SYRINGE BARREL PRINTER

9. NEEDLE ASSEMBLY MACHINE

10. SYRINGE AUTO ASSEMBLY MACHINE

11. BLISTER PACKING MACHINE

12. ETO STERILE MACHINES

13. SYRINGE PRODUCTION
Injection molding
Barrel printing
Assembling
Individual Packing
Outer Package
Sterilizing Machines: Sterile machine
Material: Packed carton, ETO gas, water, compressed air
Machines: carton sealing machine
Material: packed syringe set, carton, box, ribbon, plaster
Machines: blister packing machines, package molds
Material: Blister film, blister paper, finished syringe, needle, ink, compressed air, cooling water
Machines: Syringe and needle assembling machines
Material: Printed barrel, plunger, syringe gasket, hub, cap, glue, compressed air
Machines: Barrel printing and drying machine
Material: Ink, Silk patent, silicon oil, compressed air
Machines: Injection molding machine, mold sets.
Material: PP, circulation box, compressed air

14. PROCESS OF SYRINGE PRODUCTION
Barrel, plunger molding
PP raw material
Barrel
Plunger
Barrel Printing
Printed Barrel
Assembly machine
Complete syringe
needle
gasket
filmpaper
Blister packing machine
Blister pack
Outer packing
EO Sterilization Machine
Market

15. PRINTING
Put the syringe barrels into the auto feeding machine of the printing machine, and the
barrel will be arranged by the machine to go one by one with a stable speed, a silicon oil
spay gun it mounted in the machine at first, it will spray the silicon oil inside the barrel
equably: after this, the barrel go in alignment to next step, which a silk patent is mounted
on the machine, the silk patent have all the design we need for the syringe barrel, such as
the size, the graduation line, the logo and so on, and it will be print into the barrel with ink
on it. After printing, the syringe barrel will be go to the dried area by heating and fan
cooling. And a finished barrel with printing will be collected by an other circulation box.

16. STERILIZING
Syringe assembling: all the part of the syringe have been concentrate to this machine, and be put into
the different auto supply chamber. The plunger will go first, and then the syringe gasket go to the
plunger, the machine will mount the gasket on the syringe plunger. After this step, it will keep moving, till
meet the barrel, and the machine push the plunger with gasket into the barrel automatically. Then we
got a full set of syringe.
Needle assembling: The hub, cap, and cannula, glue have been put into the needle assembly
machines, the machine will mount all the put together to form a needle. A lot of workers will involve, as
the machine is semi-automatic. The full automatic one is too expensive and one machine can only
mount one size needle, so it is not recommended by us and not in our machine list.

17. INDIVIDUAL PACKING
The blister film and blister paper will be set on the machine on
proper position. The film go on the machine first by chain pull,
and when it pass the blister packing molds, it been form the
blister size we need by heating and compress. The auto
feeding machine will put the syringe set on to the film bubble
one by one, and the needle have to be put into it at the same
time. And the film with syringe set will pass to another step
where the blister paper be put on it after printing the lot number
and date by the ink printing machine on the blister machine, and
the paper will be sealed with the film by heating and press. And
then, the machine will cut the sealed blister to individual
package, that form our finished blister packing syringe.

18. OUTER PACKING
The individual packed syringe will be sent to the
outer packing area by conveyer belt, where the
workers put them into box and sealed by hand. And
then the boxes been put into outer carton, after
sealed, the cartons can be sent to the sterile area
waiting for sterilize.

19. STERILIZING
After we got enough finished cartons, one lot every time, and put them into the
sterile container by cart, seal the container, then vacuum the container. Heating
the container by warm water, and then fill the ETO gas in to the container, the
ETO gas will kill all the bacteria on the given temperature. After this, we have to
vacuum the container again to clear the ETO gas, the used ETO gas will be out
and pour into the water, after several circle mixed with the water, it will full
neutralize with the water, and so that can be drain out harmless. The full circle of
the sterile takes 8 hours for one lot.
Caution: The ETO gas is danger, it need to be deal with very carefully. It require the area
should open, ventilation, far away from fire source, and special deal with the electric power.

20. PRODUCING HINTS
How to produce a perfect syringe in economic way:
1. High class polypropylene material, medical class.
2. Use the best quality mold, which can produce
more effective, and avoid unnecessary time
waste. As the poor quality mold will damage
easily and will stop the production line time to
time.
3. Use the automatic assembly machine to make
sure the quality stable.
4. Training the workers into skilled level.
5. Make a detail plan for equipment's setup and the
production process.

21. EXAMPLE LIST
Our machines are popular in the local market, there are over 80% of the syringe
manufactures in China used the equipment, and there are more and more international
clients like to use our equipment for producing high quality products. There are some
example for reference:
Jiangxi Hongda Group: one of the biggest syringe producer in China, which used 168
injection machines, 12 needle auto assembly machines, 36 syringe auto assembly
machine, 33 ETO sterile machines.
Zibo Shanchuan Group: One of the biggest syringe producer in China,
which used 500 all kinds of the syringe production related machines.
Genject A.S: The syringe manufacturer in Turkey, which using our full machines for the syringe
production
Ultradent Products, Inc.: One special dental syringe manufacturers in USA, which supply high
quality dental products for high class clients over the USA, such as Hollywood movie star. They
used our machines to assembly the dental syringe and working with their advanced robots in the
same workshop.

22. AFTER SALES SERVICE
We provide the service after building a factory by providing the production related
material, such as production spare part, packing material, raw material and so on. We also
provide technical support when it is necessary, solve the problems during production, give
suggestion for production more effective products and marketing.
The warranty period (free maintenance ) is one year, in the first year,
all the problems caused by the machine itself (not human being
mistake and force majeure), we will replace the part free of charge,
you should only cover the cost of the engineers out of China. And the
rest of the years, we keep maintenance with only the cost of
changed part and engineers. The details will be made by the
agreement.

23. Thank You!