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Naouaoui Khaoula.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 8, ( Part -2) August 2016, pp.01-06
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Development of Recycled Aggregates In The Implementation of-
the Concrete:Literature Review and Analysis of Research and
Testing
Naouaoui Khaoula , Cherradi Toufik, Bouyahyaoui Azzeddine
Mohammadia School of engineers, University Mohamed V Agdal , Rabat,MOROCCO
ABSTRACT
Civil engineering is rapidly evolving with the natural, political and environmental development. Due to
a shortage of natural resources, to sustainable development and environmental certificationsrequire-
ments, recycling of aggregates is increasingly valued.Research is done everywhere in the world (in 2016, more
than a hundred doctoral subjects were proposed in this sense) in order to normalize the use of recycled aggre-
gates, specify the domain and restrictionsof using concrete constructions design protocols based on recycled
aggregates.Since the 80s, researches are based on the type of the recycled (concrete aggregates,
remains aggregates , glass, rubbers…) and the percentage of it compared to natural aggregates to
study the influence on the basic characteristics of concrete..
The main characteristics studied are the porosity of the concrete, the tensile strength and the com-
pressive strength. In comparison with natural aggregates, concrete based on recycled aggregates has
lower resistance values of approximately 20% but has better thermal characteristics than about 5% .These
characteristics are basic for the dimensioning especially of the carrier elements so they are demanding
bettertechnical and experimental studies to determine the optimum proportion of recycled aggregates for use in
the preparation of concrete.
In Morocco, recycled aggregates, does not have any specific standards, and is used mainly in roads
and pavements construction. Even if it’s not normalized this use is not recent, in 1999 during the reha-
bilitation of the expressway road from Casablanca which was severely damaged on both channels,
the authorities have opted for the reuse of aggregates instead of reloading the existing pavement with
a new one.
The chosen alternative combinesthe replacement of existing material by a bituminous mixture and a
cold instead reprocessing depending of differences of damage and requirement on the structural capacity for
slow and fast lanes.This paper, part of my doctoral research, discusses different aspects of the problem begin-
ning with a brief description of the advantages of recycling in all of the levels: social, economic… and a review
of the international and national standards in terms of construction and demolition waste generated, recycled
aggregates producedand their utilization in concrete. It also gives a benchmarking of the engineering properties
of recycled aggregates and concludes by proposing some market opportunities and development paths and po-
tential uses of recycled aggregates.
Keywords:Concrete blocks, Testing concrete material properties, Recycledaggregates,Construction
and demolition waste, tensile and compressive strength.
I. INTRODUCTION
Most aggregates used in the construction
field are natural aggregates from quarries. The con-
ventional aggregates resources aremore and more
depleted over the years and exploitation criteria are
becoming more stringent, such as for the extraction
of alluvial gravel.
The use of natural aggregates should be re-
served for more noble uses where no alternatives
exist.
Beside, road and urban infrastructure are
aging quickly and will require repair or demolition
works frequently. However, these works cause sig-
nificant amounts of residues. These materials thus
generated are increasingly costly to store and storage
sites are also increasingly rare, not to mention that
environmental standards greatly limit the opening of
other disposal sites. So we must find suitable ways to
reuse these types of material especially with the high
consumption of natural aggregates.
The quantities produced and consumed of
aggregates are not sufficiently recognized in Moroc-
co unlike other countries especially in Europe.
France, for example, consumed 379 million tonnes
of aggregates in 2009 (3 million imported) including
300 Mt for civil engineering (79%) and 79 Mt for
building (21%). Belgium, meanwhile, produced
annually +/- 72 million tonnes of aggregates of all
RESEARCH ARTICLE OPEN ACCESS
Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78
www.ijera.com 2|P a g e
types. Recycled aggregates alone account for +/-
20% of the annual national production, which places
Belgium at the head of European countries providing
almost total recycling of inert waste from the con-
struction sector.
II. ADVANTAGES OF RECYCLING
AGGREGATES
In social terms
- An economy of natural resources;
- A reduction in the transportation of materials,
thus reducing energy consumption and green-
house gas emissions;
- A rapid implementation minimizes the inconve-
nience to residents;
- Reducing the amount of materials going to land-
fill.
In environmental terms
Complete recycling of concrete helps to minimize
the CO2 impact because:
- For large agglomerations, the use of recycled
aggregates will diminish some of the CO2 attri-
buted to transport aggregates;
- Crushed concrete may capture CO2 in his car-
bonation process;
- Recovery of potentially usable fine after treat-
ment in the production of a new cement or other
hydraulic binder, has an impact on reducing
CO2 production in cement plants.
On the economic level
In Europe, the deposition of clean concrete
debris (not mixed with other components) in the
recycler facilities is usually free while a landfill costs
15 to 30 € / t; asphalt deposited to a recycler will
also be accepted free of charge while its landfill will
cost between 130 and 170 € / t. Likewise, the use of
recycled aggregates offers mostly a significant re-
duction in the cost of raw materials.
The average price change is then +/- 20 to
25% for aggregaterecycled (depending on quantities
and transport linked to the geographical origin of
goods).
Concrete example: CHAMELEON project - Call
for Project 2007(new construction).
Specifications initially stated "the provision
and implementation of a metaling with a thickness of
40 cm minimum for roads and slab on grade, gap-
graded type III consists of porphyry rocks crushed
caliber 32 / 56 "(tax-related environmental permits).
The contractor in charge of the work pro-
posed as an alternative the use of recycled aggre-
gates type debris mixed with the same characteristics
as the original product specifications.
This choice validated by architects allowed
the operation of +/- 4.200 m3 of recycled aggregates
- is +/- 6.500T savings of noble natural aggregates.
From an economic point of view, the choice of
mixed recycled aggregates has reduced the cost of
+/- 2.5 € / m3 considering the quantity ordered and
transportation (ie +/- 1 € / m2 for a thickness of +/-
40 cm). At the project level, it is an economy of +/- €
10,500 which was carried!
III. STANDARDS AND NORMATIVE
FRAMEWORKS
Morocco:
Moroccan standards institute (IMANOR) is
responsible for the management of standardization,
certification and related activities in accordance with
international standards.
In the domain of building and public works
construction 26 standardization committeesare dedi-
cated and have approved 2057 standards until the
end of May 2016. Among the main standards direct-
ly related to recycled aggregates:
- NM 10.1.008 (2007): Concrete: Specification,
performance, production and conformity.
- This standard specifies that the aggregates re-
covered from wash water or fresh concrete can
be used as aggregate for concrete.
The proportion of unsorted added recovered
aggregates must not be greater than 5% of the total
amount of aggregate. When amounts greater than 5%
are added, they must be of the same type as the pri-
mary aggregate used in concrete and must be sorted,
separated gravel and sand, and must meet the re-
quirements of theNM10.1.271.
The standards specifying the technical characteristics
of concrete depending on its composition are:
- NM10.1.313: Tests for mechanical and physical
properties of aggregates: Method for Determina-
tion of bulk density and inter-granular porosity.
- NM10.1.004: Tests for geometrical properties of
aggregates - Determination of particle size - size
analysis by sieving.
- NM10.1.271: Aggregates for hydraulic con-
cretes: definitions, specifications, compliance.
- NM10.1.314:Lightweight Aggregates -
Lightweight aggregates for concrete and mortar
- NM10.1.273: Tests for mechanical and physical
properties of aggregates Determination of par-
ticle density and water absorption coefficient.
- NM10.1.060: Testing fresh concrete - Sampling.
- NM10.1.061: Testing fresh concrete - Test
sagging.
- NM10.1.062: Testing fresh concrete - Test
Vebe.
- NM10.1.063: Testing fresh concrete - Degree of
compactability.
- NM10.1.064: Testing fresh concrete - spreading
test in shock table.
- NM10.1.065: Testing fresh concrete - Density.
Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78
www.ijera.com 3|P a g e
- NM10.1.066: fresh concrete testing - Air content
- Method of compressibility.
- NM10.1.067: Testing hardened concrete -
Shape, dimensions and other requirements for
specimens and molds.
- NM10.1.068: Testing hardened concrete - Mak-
ing and curing specimens for strength tests.
- NM10.1.051: Testing hardened concrete - Com-
pressive strength of test specimens.
- NM10.1.052: Testing hardened concrete - Ten-
sile strength by splitting specimens.
- NM10.1.072: Testing hardened concrete - con-
crete volume weight.
France (1)
In France, the normative contextclass con-
crete gravel recycled into six categories (GR0-Sol,
Sol GR1-, GR2, GR3 and GR4) and following clues
(B, E, M) according to their origin: B ( Gravel re-
cycled from concrete), E (recycled asphalt gravel)
and M (mixed recycled gravel).
These geotechnical characteristics are used
to classify in the category F7 of the NF P 11-300
(1992) and even integrate the E or D categories of
the standard XP P 18-540 aggregates 1997.
So following these serious GR0-Sol
standardsis used as backfill and GR1-sol as form
layer and trench. For GR2, GR3 and GR4, they are
used in sitting pavement as GNT.
Reference
Standard
NF P 11-300 XP P 18-540 et NF P 98-129 ( GNT A)
F 72 F 71
recycled
gravel Cate-
gory
GR0 GR1 GR2 GR3 GR4
granularity uncalibrated D<80
mm
D<31,5
mm
D<20 mm D<20 mm
Hardness unspecified LA 45
MDE
<45
LA < 45
MDE <45
LA+MDE
<80 soit E
LA < 40
MDE <35
LA+MDE
<65 soit E+
LA < 35
MDE <30
LA+MDE
<55 soit D
Cleanliness unspecified VBS
<0.2
( ES> 50
ou MB <
2.5 ) soit b
( ES> 50 ou
MB < 2.5 )
soit b
( ES> 50
ou MB <
2.5 ) soit b
sulfates according to
specification
SS b < 0.7%
The other standards that specify the characteristics of
recycled aggregates are:
- EN 1097- 2 / P 18-650-2: Tests for mechanical
and physical properties of aggregates - Part 2:
Methods for determination of resistance to
fragmentation
- NF EN 1097-1 / P 18-650-1: EN 1097-1 - Tests
for mechanical and physical properties of aggre-
gates - Part 1: determination of the resistance to
wear (micro-DEVAL).
- NF EN 933-9: Tests for geometrical properties
of aggregates - Part 9: Qualification fine - Test
methylene blue.
- XP P 18-581: Aggregates - Elements definition,
compliance and coding: soluble sulfate content.
- NF P 11-300: Classification of usable materials
in the construction of embankments and form
layers of road infrastructure - Execution of
earthworks.
- EN 933-11: Tests for geometrical properties of
aggregates. - Part 11: Classification test for re-
cycled gravel constituents (classification index:
P18-622-11). This standard is based on visual
sorting. It enables a classification of products
according to weight or volumetric contents.
Recycled aggregates for concrete are subject to the
same requirements as natural aggregates. The stan-
dards are:
- NF EN 13139:Aggregates for mortar
- NF EN 12620:Aggregates for hydraulic con-
cretes
- EN 13055-1:Light aggregates for concrete, mor-
tar and grout.
Studies are conducted to characterize the
concretes made of artificial aggregates but to date no
standard specifies the use of recycled aggregates for
concrete production.
Brussels (2)
In Brussels, the references relating to the
use of construction and demolition waste for recy-
cling and exploitation are:
- Decree of 16 March 1995 the Government of the
Brussels-Capital Region concerning the manda-
tory recycling of certain construction and demo-
lition waste.
- This order requires the contractor to recycle
debris (the stony and sandy fraction of construc-
Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78
www.ijera.com 4|P a g e
tion and demolition waste). Recycling is manda-
tory or by the entrepreneur himself is a specia-
lized company for recycling.
- The contractor is exempt from the obligation to
recycle if it can establish that within 60 km of
the location of works, no recycling facility of
the type of debris which he rid exists.
- Ministerial Circular of 9May 1995 on the reuse
of debris in road and infrastructure works.
- This ministerial circular completes the specifica-
tions and allows the use of recycled materials
for various applications, subject to compliance
with technical conditions specified in the circu-
lar.
- CE Marking: In order to be placed on the mar-
ket, any granulate must carry the CE mark,
which means that it meets the minimum re-
quirements of the European standards "aggre-
gates" (EN 12620, EN 13043, EN 13139, EN
13242).
- In order to obtain the CE marking of their prod-
ucts, manufacturers must carry out the tests spe-
cified in the specification and implement a func-
tional system of internal control of production.
- Marking BENOR: The BENOR marking comes
from voluntary, it is awarded to a product or a
traditional building material meets the require-
ments of standards
Belgian or requirements / specifications:
The BENOR marking is granted only if the
product or building material meets the preliminary
tests which it is subject and ongoing internal quality
control factory production.
Certification bodies are responsible BE-
NOR brand management and are responsible for the
publication of the Technical Specification (PTV).
These technical specifications relating to
products and building materials are in compliance
with NBN: Belgian standards published by the Bel-
gian Institute of Standardization IBN)
- PTV 411 - Consolidated Aggregates. This
- technical specification conforms to BS EN
12620 standards BS EN 13043, BS EN 13139,
BS EN 13242.
- PTV 406: Aggregates recycled - aggregates of
concrete debris, mixed debris, masonry debris
and asphalt debris - crushed and grave stones.
This technical requirement established ca-
tegorization of recycled aggregates (aggregates of
concrete debris, masonry debris, mixed debris and
asphalt debris) based on existing standards which set
the specifications. It highlights the codification of
aggregates from fragmentation, separation, screening
and possibly washing debris from construction and
demolition works and can be used provided they
meet a series of conditions contained in the legisla-
tion.
IV. BENCHMARKING STUDY ON
EXPERIMENTAL MADE FOR DE-
TERMINING THE QUALITY OF A
CONCRETE AGGREGATE RE-
CYCLED
1. Characteristics of the aggregates
a. Density
Tests done by Gomez Soberon JMV (3)on
recycled aggregates materials Class MR-2 (with a
nominal size of 20-5mm) show an average value of
gross density of 2.3 knowing that in Quebec, natural
aggregates, which are generally of calcareous origin
has a value of 2.67.
b. Absorption capacity
Testing, by Gomez-Soberon J.M.V (3),
shows that the absorption is between 5.54% and
6.02% compared to natural aggregates that have a
value not exceeding 1%.
2. Physical and mechanical properties of concrete
a. Absorption and porosity
According to Gomez-Soberon J.M.V (3)
testing of mercury injection in concrete GRB shows
a significant volume of large pores. Analyses of the
mixed concrete and concrete aggregate 100% re-
cycled confirm that the porosity depends on the
percentage ofrecycled aggregates and more exactly
of the cement paste on the aggregates.
These tests also confirm that the total poros-
ity depends on the age. It passes from 19% in 7 days
15% in 90 days.
b. Workability and durability
In the research paper "Recycled aggregates
moistened: behavior of fresh and hardened concrete"
by: Meftah Houria and Nourredine Arabi (4), at-
tempts have been made to detect the influence of the
substitution rate of dry recycled graves, pre-wetted
and water saturated oneson handling.
In dry recycled graves and based on re-
placement rates and the setting time of the slump
test, decreased maneuverability was seen . Subsi-
dence of the Abrams cone at T = 0 are much lower
compared to sagging fixed in the formulation, indi-
cating a probable absorption by recycled aggregates
of a part of the mixing water.
The loss of maneuverability increases dur-
ing the period between 15 and 30 min, with is justi-
fied by a maximum mixing water absorption reached
during this period.After 30 minutes, the loss of ma-
neuverability seems to decrease with the hypothesis
that water has returns to the mortar after it has mi-
Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78
www.ijera.com 5|P a g e
grated into recycled aggregates in the first 30 mi-
nutes.
For recycled aggregates previously pre-
wetted and completely saturated with water, the
workability of the concrete is much better than in the
case of use of completely dry recycled aggregates. It
becomes too soft plastic with high rate of recycled
particles.
Thus, the use of a pre-wetting or water satu-
ratedrecycled aggregates provides appropriate han-
dling for implementation without hampering fresh
concrete with recycled aggregates and without high
riskingstiffening of cement paste after 60 minutes of
waiting after mixing.
c. Sagging and abrasion resistance
Testing for impact resistance and abrasion resistance
has been made by Gomez-Soberon J.M.V (3), taking
into account two time: 10-20 mmand 5-10 mm.
The percentage of abrasion was 31.8% in the first
time and 26.6% in the second.
These values resemble natural aggregates values of
limestone parts but largely exceed 10% which is the
value taken generally by reference.
These higher values are justified by the presence of
residual mortar that comes off during the test.
d. Tensile strength and compressive strength
According to Gomez-Soberon JMV (3),
when replacing natural aggregates by recycled ag-
gregates, resistance oftraction, compression strength
and the Young's modulus at 28 days are lower than
those of concretes common to 28 days with the re-
spective values of 10.8% , 11% and 11.5%.
Meftah Houria and Nourredine Arabi (4) detailed
theretesting resultson concrete for various rates of
substitution and different states (dry, pre-wetted ..)
For resistance to compression, testing essentially
shows that the ultimate compressive strength is
reached for all the mixtures at 28 days previously
admitted to the formulation.
Note also that for gravel substitution with the re-
cycled rates is 20% and 40%, we notice improve-
ments on the the compressive strength are noticed
compared to natural gravel 100%.
Beyond 40% recycled rate, resistances decrease.
This is probably due to the intrinsic characteristics of
recycled aggregates.
Comparison based on the condition of the gravel
shows that dry recycled gravel seems to give the best
resistance to compression compared to pre-wetted or
saturated with water ones.
In the analysesof the tensile strength, a similarity is
noted to the compression strength is recorded. The
best resistance s raised for 20% of the recycled
graves. The tensile strengths obtained perfectly re-
flect good resistances obtained by compression,
indicating a homogeneous distribution of the com-
ponents in the volume of concrete.
e. Young’s modulus
According to Gomez-Soberon J.M.V (3),
when replacing natural aggregates by recycled ones,
the Young’s modulus E at 28 days is lower than for
the ordinary concrete at 28 days with a percentage of
10.1%.
Thesetests also confirm that E for the GRB
concretes with x a value of 26.6 GPa does not de-
pendent on the age of the test tube unlike the
Young's modulus for ordinary concrete.
3. Thermal characteristics of concrete
According Gomez-Soberon J.M.V (3) and
in correlation with the porosity, the thermal characte-
ristics of GRB concrete are better than those of a
natural concrete (They are inversely proportional to
the porosity:17% against 14%).
V. CONCLUSION
There is a real potential for using re-
cycled aggregates in the building construction
industry, civil engineering and road works.Just like
natural aggregates, recycled aggregates meet stan-
dards and strict regulations guaranteeing the quality
and performance-based product knowledge.
There are no list highlighting opportunities
for aggregate use by custom, nevertheless sector by
identifying the possible uses of niches and conditions
laid down - among them we notefor example for
structural concrete Building you can use a rate of up
to 20% for domestic concrete and non-aggressive
environment (following restriction standard BE-
NOR). but for concretes not BENOR certificate,
there is no asking usage restriction except 'the art of
the rule’. For non-structural concrete there is no
usage restriction except the 'good use'. The use of
soil preparation (formwork bottom) / slabs ... etc can
be optimized.
In another point of view, most internation-
al environmental certifications applied to buildings
reveal the criteria for Green building including ana-
lyzing the types of materials, their origin and their
intrinsic characteristics (BREEAM , LEED…).
Among these points of analysis, the use of
recycled aggregates is a positive approach to improv-
ing the final score of certification.Among developing
trails to open the market, we identifya changing
regulatory and normative frameworkallowing a wid-
er use of recycled aggregates and a changing practice
on the part of public administrations particularly at
the specifications of taxation with the need to focus
on the systematic use of recycled aggregates or
where the technical requirements allow.
The imposition of a minimum percentage
depending on the application could be a good ap-
Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78
www.ijera.com 6|P a g e
proach (already applied in particular the Nether-
lands).In view of this work, it is important to com-
plete this study by the analysis of the behavior of
these concretes vis-à-vis the shrinkage and creep, the
sustainabilityas carbonation and chloride diffusion
coefficient,environmental study as carbon footprint
and also aprice analysis;
REFERENCES
[1]. GRONDIN Aurélie (2011): Valuation of
recycled aggregate concrete: Study of the
physical and mechanical characteristics of
recycled concrete aggregate concrete;
[2]. David Rochat, Erkman and Daniel Cham-
baz and participation Ecoservices SA: Re-
cycling of building materials in Geneva
[3]. Gómez-Soberón J.M.V. : Porosity of re-
cycled concrete with substitution of re-
cycled concrete aggregate: An experimental
study, Cement and concrete research, 32
(8), pp. 1301-1311, 2002
[4]. Meftah Houria Arabi and Nourredine, Civil
Engineering Laboratory, Badji Mokhtar
University Annab, Algeria : Recycled ag-
gregates moistened / behavior of concrete
fresh and hardened.
[5]. H.Gomart, E. Ghorbel, G. Wardeh. ; Study
the workability and mechanical properties
of mortar made from sand recycled
[6]. The use of aggregates from recycling done
by architects and professionals from the
construction sector
(www.bruxellesenvironnement.be)
[7]. Concrete made from recycles: Influence of
the type of recycles and role of the formula-
tion: Thesis Serifou Mamery for obtaining
doctorate from the University of Houphouet
Boigny and Bordeaux University: Special-
ty: CIVIL Option: Geo-materials.
[8]. MOROCCAN STANDARD NM 10.1.008
July 2007: Concrete: Specification, perfor-
mance, production and conformity
[9]. Catalogs of standards; Ministry of Equip-
ment and Transport
[10]. Standardization and Certification in Con-
struction Sector Service: Review & Outlook
- Report of the day organized on 02.06.2016
by IMANOR.
[11]. RECYCLING PAVEMENT. Guide to:
• Place Restatement in the Middle Of Cement
• RECYCLING UP COLD EMULSION or
foamed bitumen
• Recycling A Hot in Central coated bitumin-
ous: Written By The PIARC Technical
Committee C7 / 8 - World Association Of
The Road.
[12]. Akash Raoa, Kumar N. Jhab, Sudhir Mi-
sraa: Use of aggregates from recycled con-
struction and demolition waste in concrete.
[13]. C.S. Poon, S.C. Kou, L. Lam: Use of re-
cycled aggregates in molded concrete bricks
and blocks.
[14]. Luc BOEHME, Miquel JOSEPH: Assess-
ment of the as expansion of concrete made
with recycled concrete aggregates.
[15]. Industrial waste materials and by-
products as thermal energy storage
(TES) materials: A review :Conference:
SOLARPACES 2015: International Confe-
rence on Concentrating Solar Power and
Chemical Energy Systems

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Development of Recycled Aggregates In The Implementation ofthe Concrete:Literature Review and Analysis of Research and Testing

  • 1. Naouaoui Khaoula.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 8, ( Part -2) August 2016, pp.01-06 www.ijera.com 1|P a g e Development of Recycled Aggregates In The Implementation of- the Concrete:Literature Review and Analysis of Research and Testing Naouaoui Khaoula , Cherradi Toufik, Bouyahyaoui Azzeddine Mohammadia School of engineers, University Mohamed V Agdal , Rabat,MOROCCO ABSTRACT Civil engineering is rapidly evolving with the natural, political and environmental development. Due to a shortage of natural resources, to sustainable development and environmental certificationsrequire- ments, recycling of aggregates is increasingly valued.Research is done everywhere in the world (in 2016, more than a hundred doctoral subjects were proposed in this sense) in order to normalize the use of recycled aggre- gates, specify the domain and restrictionsof using concrete constructions design protocols based on recycled aggregates.Since the 80s, researches are based on the type of the recycled (concrete aggregates, remains aggregates , glass, rubbers…) and the percentage of it compared to natural aggregates to study the influence on the basic characteristics of concrete.. The main characteristics studied are the porosity of the concrete, the tensile strength and the com- pressive strength. In comparison with natural aggregates, concrete based on recycled aggregates has lower resistance values of approximately 20% but has better thermal characteristics than about 5% .These characteristics are basic for the dimensioning especially of the carrier elements so they are demanding bettertechnical and experimental studies to determine the optimum proportion of recycled aggregates for use in the preparation of concrete. In Morocco, recycled aggregates, does not have any specific standards, and is used mainly in roads and pavements construction. Even if it’s not normalized this use is not recent, in 1999 during the reha- bilitation of the expressway road from Casablanca which was severely damaged on both channels, the authorities have opted for the reuse of aggregates instead of reloading the existing pavement with a new one. The chosen alternative combinesthe replacement of existing material by a bituminous mixture and a cold instead reprocessing depending of differences of damage and requirement on the structural capacity for slow and fast lanes.This paper, part of my doctoral research, discusses different aspects of the problem begin- ning with a brief description of the advantages of recycling in all of the levels: social, economic… and a review of the international and national standards in terms of construction and demolition waste generated, recycled aggregates producedand their utilization in concrete. It also gives a benchmarking of the engineering properties of recycled aggregates and concludes by proposing some market opportunities and development paths and po- tential uses of recycled aggregates. Keywords:Concrete blocks, Testing concrete material properties, Recycledaggregates,Construction and demolition waste, tensile and compressive strength. I. INTRODUCTION Most aggregates used in the construction field are natural aggregates from quarries. The con- ventional aggregates resources aremore and more depleted over the years and exploitation criteria are becoming more stringent, such as for the extraction of alluvial gravel. The use of natural aggregates should be re- served for more noble uses where no alternatives exist. Beside, road and urban infrastructure are aging quickly and will require repair or demolition works frequently. However, these works cause sig- nificant amounts of residues. These materials thus generated are increasingly costly to store and storage sites are also increasingly rare, not to mention that environmental standards greatly limit the opening of other disposal sites. So we must find suitable ways to reuse these types of material especially with the high consumption of natural aggregates. The quantities produced and consumed of aggregates are not sufficiently recognized in Moroc- co unlike other countries especially in Europe. France, for example, consumed 379 million tonnes of aggregates in 2009 (3 million imported) including 300 Mt for civil engineering (79%) and 79 Mt for building (21%). Belgium, meanwhile, produced annually +/- 72 million tonnes of aggregates of all RESEARCH ARTICLE OPEN ACCESS
  • 2. Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78 www.ijera.com 2|P a g e types. Recycled aggregates alone account for +/- 20% of the annual national production, which places Belgium at the head of European countries providing almost total recycling of inert waste from the con- struction sector. II. ADVANTAGES OF RECYCLING AGGREGATES In social terms - An economy of natural resources; - A reduction in the transportation of materials, thus reducing energy consumption and green- house gas emissions; - A rapid implementation minimizes the inconve- nience to residents; - Reducing the amount of materials going to land- fill. In environmental terms Complete recycling of concrete helps to minimize the CO2 impact because: - For large agglomerations, the use of recycled aggregates will diminish some of the CO2 attri- buted to transport aggregates; - Crushed concrete may capture CO2 in his car- bonation process; - Recovery of potentially usable fine after treat- ment in the production of a new cement or other hydraulic binder, has an impact on reducing CO2 production in cement plants. On the economic level In Europe, the deposition of clean concrete debris (not mixed with other components) in the recycler facilities is usually free while a landfill costs 15 to 30 € / t; asphalt deposited to a recycler will also be accepted free of charge while its landfill will cost between 130 and 170 € / t. Likewise, the use of recycled aggregates offers mostly a significant re- duction in the cost of raw materials. The average price change is then +/- 20 to 25% for aggregaterecycled (depending on quantities and transport linked to the geographical origin of goods). Concrete example: CHAMELEON project - Call for Project 2007(new construction). Specifications initially stated "the provision and implementation of a metaling with a thickness of 40 cm minimum for roads and slab on grade, gap- graded type III consists of porphyry rocks crushed caliber 32 / 56 "(tax-related environmental permits). The contractor in charge of the work pro- posed as an alternative the use of recycled aggre- gates type debris mixed with the same characteristics as the original product specifications. This choice validated by architects allowed the operation of +/- 4.200 m3 of recycled aggregates - is +/- 6.500T savings of noble natural aggregates. From an economic point of view, the choice of mixed recycled aggregates has reduced the cost of +/- 2.5 € / m3 considering the quantity ordered and transportation (ie +/- 1 € / m2 for a thickness of +/- 40 cm). At the project level, it is an economy of +/- € 10,500 which was carried! III. STANDARDS AND NORMATIVE FRAMEWORKS Morocco: Moroccan standards institute (IMANOR) is responsible for the management of standardization, certification and related activities in accordance with international standards. In the domain of building and public works construction 26 standardization committeesare dedi- cated and have approved 2057 standards until the end of May 2016. Among the main standards direct- ly related to recycled aggregates: - NM 10.1.008 (2007): Concrete: Specification, performance, production and conformity. - This standard specifies that the aggregates re- covered from wash water or fresh concrete can be used as aggregate for concrete. The proportion of unsorted added recovered aggregates must not be greater than 5% of the total amount of aggregate. When amounts greater than 5% are added, they must be of the same type as the pri- mary aggregate used in concrete and must be sorted, separated gravel and sand, and must meet the re- quirements of theNM10.1.271. The standards specifying the technical characteristics of concrete depending on its composition are: - NM10.1.313: Tests for mechanical and physical properties of aggregates: Method for Determina- tion of bulk density and inter-granular porosity. - NM10.1.004: Tests for geometrical properties of aggregates - Determination of particle size - size analysis by sieving. - NM10.1.271: Aggregates for hydraulic con- cretes: definitions, specifications, compliance. - NM10.1.314:Lightweight Aggregates - Lightweight aggregates for concrete and mortar - NM10.1.273: Tests for mechanical and physical properties of aggregates Determination of par- ticle density and water absorption coefficient. - NM10.1.060: Testing fresh concrete - Sampling. - NM10.1.061: Testing fresh concrete - Test sagging. - NM10.1.062: Testing fresh concrete - Test Vebe. - NM10.1.063: Testing fresh concrete - Degree of compactability. - NM10.1.064: Testing fresh concrete - spreading test in shock table. - NM10.1.065: Testing fresh concrete - Density.
  • 3. Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78 www.ijera.com 3|P a g e - NM10.1.066: fresh concrete testing - Air content - Method of compressibility. - NM10.1.067: Testing hardened concrete - Shape, dimensions and other requirements for specimens and molds. - NM10.1.068: Testing hardened concrete - Mak- ing and curing specimens for strength tests. - NM10.1.051: Testing hardened concrete - Com- pressive strength of test specimens. - NM10.1.052: Testing hardened concrete - Ten- sile strength by splitting specimens. - NM10.1.072: Testing hardened concrete - con- crete volume weight. France (1) In France, the normative contextclass con- crete gravel recycled into six categories (GR0-Sol, Sol GR1-, GR2, GR3 and GR4) and following clues (B, E, M) according to their origin: B ( Gravel re- cycled from concrete), E (recycled asphalt gravel) and M (mixed recycled gravel). These geotechnical characteristics are used to classify in the category F7 of the NF P 11-300 (1992) and even integrate the E or D categories of the standard XP P 18-540 aggregates 1997. So following these serious GR0-Sol standardsis used as backfill and GR1-sol as form layer and trench. For GR2, GR3 and GR4, they are used in sitting pavement as GNT. Reference Standard NF P 11-300 XP P 18-540 et NF P 98-129 ( GNT A) F 72 F 71 recycled gravel Cate- gory GR0 GR1 GR2 GR3 GR4 granularity uncalibrated D<80 mm D<31,5 mm D<20 mm D<20 mm Hardness unspecified LA 45 MDE <45 LA < 45 MDE <45 LA+MDE <80 soit E LA < 40 MDE <35 LA+MDE <65 soit E+ LA < 35 MDE <30 LA+MDE <55 soit D Cleanliness unspecified VBS <0.2 ( ES> 50 ou MB < 2.5 ) soit b ( ES> 50 ou MB < 2.5 ) soit b ( ES> 50 ou MB < 2.5 ) soit b sulfates according to specification SS b < 0.7% The other standards that specify the characteristics of recycled aggregates are: - EN 1097- 2 / P 18-650-2: Tests for mechanical and physical properties of aggregates - Part 2: Methods for determination of resistance to fragmentation - NF EN 1097-1 / P 18-650-1: EN 1097-1 - Tests for mechanical and physical properties of aggre- gates - Part 1: determination of the resistance to wear (micro-DEVAL). - NF EN 933-9: Tests for geometrical properties of aggregates - Part 9: Qualification fine - Test methylene blue. - XP P 18-581: Aggregates - Elements definition, compliance and coding: soluble sulfate content. - NF P 11-300: Classification of usable materials in the construction of embankments and form layers of road infrastructure - Execution of earthworks. - EN 933-11: Tests for geometrical properties of aggregates. - Part 11: Classification test for re- cycled gravel constituents (classification index: P18-622-11). This standard is based on visual sorting. It enables a classification of products according to weight or volumetric contents. Recycled aggregates for concrete are subject to the same requirements as natural aggregates. The stan- dards are: - NF EN 13139:Aggregates for mortar - NF EN 12620:Aggregates for hydraulic con- cretes - EN 13055-1:Light aggregates for concrete, mor- tar and grout. Studies are conducted to characterize the concretes made of artificial aggregates but to date no standard specifies the use of recycled aggregates for concrete production. Brussels (2) In Brussels, the references relating to the use of construction and demolition waste for recy- cling and exploitation are: - Decree of 16 March 1995 the Government of the Brussels-Capital Region concerning the manda- tory recycling of certain construction and demo- lition waste. - This order requires the contractor to recycle debris (the stony and sandy fraction of construc-
  • 4. Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78 www.ijera.com 4|P a g e tion and demolition waste). Recycling is manda- tory or by the entrepreneur himself is a specia- lized company for recycling. - The contractor is exempt from the obligation to recycle if it can establish that within 60 km of the location of works, no recycling facility of the type of debris which he rid exists. - Ministerial Circular of 9May 1995 on the reuse of debris in road and infrastructure works. - This ministerial circular completes the specifica- tions and allows the use of recycled materials for various applications, subject to compliance with technical conditions specified in the circu- lar. - CE Marking: In order to be placed on the mar- ket, any granulate must carry the CE mark, which means that it meets the minimum re- quirements of the European standards "aggre- gates" (EN 12620, EN 13043, EN 13139, EN 13242). - In order to obtain the CE marking of their prod- ucts, manufacturers must carry out the tests spe- cified in the specification and implement a func- tional system of internal control of production. - Marking BENOR: The BENOR marking comes from voluntary, it is awarded to a product or a traditional building material meets the require- ments of standards Belgian or requirements / specifications: The BENOR marking is granted only if the product or building material meets the preliminary tests which it is subject and ongoing internal quality control factory production. Certification bodies are responsible BE- NOR brand management and are responsible for the publication of the Technical Specification (PTV). These technical specifications relating to products and building materials are in compliance with NBN: Belgian standards published by the Bel- gian Institute of Standardization IBN) - PTV 411 - Consolidated Aggregates. This - technical specification conforms to BS EN 12620 standards BS EN 13043, BS EN 13139, BS EN 13242. - PTV 406: Aggregates recycled - aggregates of concrete debris, mixed debris, masonry debris and asphalt debris - crushed and grave stones. This technical requirement established ca- tegorization of recycled aggregates (aggregates of concrete debris, masonry debris, mixed debris and asphalt debris) based on existing standards which set the specifications. It highlights the codification of aggregates from fragmentation, separation, screening and possibly washing debris from construction and demolition works and can be used provided they meet a series of conditions contained in the legisla- tion. IV. BENCHMARKING STUDY ON EXPERIMENTAL MADE FOR DE- TERMINING THE QUALITY OF A CONCRETE AGGREGATE RE- CYCLED 1. Characteristics of the aggregates a. Density Tests done by Gomez Soberon JMV (3)on recycled aggregates materials Class MR-2 (with a nominal size of 20-5mm) show an average value of gross density of 2.3 knowing that in Quebec, natural aggregates, which are generally of calcareous origin has a value of 2.67. b. Absorption capacity Testing, by Gomez-Soberon J.M.V (3), shows that the absorption is between 5.54% and 6.02% compared to natural aggregates that have a value not exceeding 1%. 2. Physical and mechanical properties of concrete a. Absorption and porosity According to Gomez-Soberon J.M.V (3) testing of mercury injection in concrete GRB shows a significant volume of large pores. Analyses of the mixed concrete and concrete aggregate 100% re- cycled confirm that the porosity depends on the percentage ofrecycled aggregates and more exactly of the cement paste on the aggregates. These tests also confirm that the total poros- ity depends on the age. It passes from 19% in 7 days 15% in 90 days. b. Workability and durability In the research paper "Recycled aggregates moistened: behavior of fresh and hardened concrete" by: Meftah Houria and Nourredine Arabi (4), at- tempts have been made to detect the influence of the substitution rate of dry recycled graves, pre-wetted and water saturated oneson handling. In dry recycled graves and based on re- placement rates and the setting time of the slump test, decreased maneuverability was seen . Subsi- dence of the Abrams cone at T = 0 are much lower compared to sagging fixed in the formulation, indi- cating a probable absorption by recycled aggregates of a part of the mixing water. The loss of maneuverability increases dur- ing the period between 15 and 30 min, with is justi- fied by a maximum mixing water absorption reached during this period.After 30 minutes, the loss of ma- neuverability seems to decrease with the hypothesis that water has returns to the mortar after it has mi-
  • 5. Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78 www.ijera.com 5|P a g e grated into recycled aggregates in the first 30 mi- nutes. For recycled aggregates previously pre- wetted and completely saturated with water, the workability of the concrete is much better than in the case of use of completely dry recycled aggregates. It becomes too soft plastic with high rate of recycled particles. Thus, the use of a pre-wetting or water satu- ratedrecycled aggregates provides appropriate han- dling for implementation without hampering fresh concrete with recycled aggregates and without high riskingstiffening of cement paste after 60 minutes of waiting after mixing. c. Sagging and abrasion resistance Testing for impact resistance and abrasion resistance has been made by Gomez-Soberon J.M.V (3), taking into account two time: 10-20 mmand 5-10 mm. The percentage of abrasion was 31.8% in the first time and 26.6% in the second. These values resemble natural aggregates values of limestone parts but largely exceed 10% which is the value taken generally by reference. These higher values are justified by the presence of residual mortar that comes off during the test. d. Tensile strength and compressive strength According to Gomez-Soberon JMV (3), when replacing natural aggregates by recycled ag- gregates, resistance oftraction, compression strength and the Young's modulus at 28 days are lower than those of concretes common to 28 days with the re- spective values of 10.8% , 11% and 11.5%. Meftah Houria and Nourredine Arabi (4) detailed theretesting resultson concrete for various rates of substitution and different states (dry, pre-wetted ..) For resistance to compression, testing essentially shows that the ultimate compressive strength is reached for all the mixtures at 28 days previously admitted to the formulation. Note also that for gravel substitution with the re- cycled rates is 20% and 40%, we notice improve- ments on the the compressive strength are noticed compared to natural gravel 100%. Beyond 40% recycled rate, resistances decrease. This is probably due to the intrinsic characteristics of recycled aggregates. Comparison based on the condition of the gravel shows that dry recycled gravel seems to give the best resistance to compression compared to pre-wetted or saturated with water ones. In the analysesof the tensile strength, a similarity is noted to the compression strength is recorded. The best resistance s raised for 20% of the recycled graves. The tensile strengths obtained perfectly re- flect good resistances obtained by compression, indicating a homogeneous distribution of the com- ponents in the volume of concrete. e. Young’s modulus According to Gomez-Soberon J.M.V (3), when replacing natural aggregates by recycled ones, the Young’s modulus E at 28 days is lower than for the ordinary concrete at 28 days with a percentage of 10.1%. Thesetests also confirm that E for the GRB concretes with x a value of 26.6 GPa does not de- pendent on the age of the test tube unlike the Young's modulus for ordinary concrete. 3. Thermal characteristics of concrete According Gomez-Soberon J.M.V (3) and in correlation with the porosity, the thermal characte- ristics of GRB concrete are better than those of a natural concrete (They are inversely proportional to the porosity:17% against 14%). V. CONCLUSION There is a real potential for using re- cycled aggregates in the building construction industry, civil engineering and road works.Just like natural aggregates, recycled aggregates meet stan- dards and strict regulations guaranteeing the quality and performance-based product knowledge. There are no list highlighting opportunities for aggregate use by custom, nevertheless sector by identifying the possible uses of niches and conditions laid down - among them we notefor example for structural concrete Building you can use a rate of up to 20% for domestic concrete and non-aggressive environment (following restriction standard BE- NOR). but for concretes not BENOR certificate, there is no asking usage restriction except 'the art of the rule’. For non-structural concrete there is no usage restriction except the 'good use'. The use of soil preparation (formwork bottom) / slabs ... etc can be optimized. In another point of view, most internation- al environmental certifications applied to buildings reveal the criteria for Green building including ana- lyzing the types of materials, their origin and their intrinsic characteristics (BREEAM , LEED…). Among these points of analysis, the use of recycled aggregates is a positive approach to improv- ing the final score of certification.Among developing trails to open the market, we identifya changing regulatory and normative frameworkallowing a wid- er use of recycled aggregates and a changing practice on the part of public administrations particularly at the specifications of taxation with the need to focus on the systematic use of recycled aggregates or where the technical requirements allow. The imposition of a minimum percentage depending on the application could be a good ap-
  • 6. Henrique Tiggemann.et al. Int. Journal of Engineering Research and Application www.ijera.com ISSN : 2248-9622, Vol. 6, Issue 7, ( Part -1) July 2016, pp.74-78 www.ijera.com 6|P a g e proach (already applied in particular the Nether- lands).In view of this work, it is important to com- plete this study by the analysis of the behavior of these concretes vis-à-vis the shrinkage and creep, the sustainabilityas carbonation and chloride diffusion coefficient,environmental study as carbon footprint and also aprice analysis; REFERENCES [1]. GRONDIN Aurélie (2011): Valuation of recycled aggregate concrete: Study of the physical and mechanical characteristics of recycled concrete aggregate concrete; [2]. David Rochat, Erkman and Daniel Cham- baz and participation Ecoservices SA: Re- cycling of building materials in Geneva [3]. Gómez-Soberón J.M.V. : Porosity of re- cycled concrete with substitution of re- cycled concrete aggregate: An experimental study, Cement and concrete research, 32 (8), pp. 1301-1311, 2002 [4]. Meftah Houria Arabi and Nourredine, Civil Engineering Laboratory, Badji Mokhtar University Annab, Algeria : Recycled ag- gregates moistened / behavior of concrete fresh and hardened. [5]. H.Gomart, E. Ghorbel, G. Wardeh. ; Study the workability and mechanical properties of mortar made from sand recycled [6]. The use of aggregates from recycling done by architects and professionals from the construction sector (www.bruxellesenvironnement.be) [7]. Concrete made from recycles: Influence of the type of recycles and role of the formula- tion: Thesis Serifou Mamery for obtaining doctorate from the University of Houphouet Boigny and Bordeaux University: Special- ty: CIVIL Option: Geo-materials. [8]. MOROCCAN STANDARD NM 10.1.008 July 2007: Concrete: Specification, perfor- mance, production and conformity [9]. Catalogs of standards; Ministry of Equip- ment and Transport [10]. Standardization and Certification in Con- struction Sector Service: Review & Outlook - Report of the day organized on 02.06.2016 by IMANOR. [11]. RECYCLING PAVEMENT. Guide to: • Place Restatement in the Middle Of Cement • RECYCLING UP COLD EMULSION or foamed bitumen • Recycling A Hot in Central coated bitumin- ous: Written By The PIARC Technical Committee C7 / 8 - World Association Of The Road. [12]. Akash Raoa, Kumar N. Jhab, Sudhir Mi- sraa: Use of aggregates from recycled con- struction and demolition waste in concrete. [13]. C.S. Poon, S.C. Kou, L. Lam: Use of re- cycled aggregates in molded concrete bricks and blocks. [14]. Luc BOEHME, Miquel JOSEPH: Assess- ment of the as expansion of concrete made with recycled concrete aggregates. [15]. Industrial waste materials and by- products as thermal energy storage (TES) materials: A review :Conference: SOLARPACES 2015: International Confe- rence on Concentrating Solar Power and Chemical Energy Systems