This document discusses critical hazard management in laboratories. It begins by defining hazards and explaining that hazard management involves identifying, assessing, and controlling risks. It identifies 8 critical risk factors like flammable liquids and gases. Controls involve fuel, oxygen, and energy controls. Prevention plans must describe work and required controls. The hazard management procedure involves identifying hazards, risk assessment using a 5 step process, controlling hazards using a hierarchy, and evaluating and reviewing the system. Record keeping is also important.
Critical hazard management system hasm presentationAmruta Balekundri
This document discusses fire and explosion hazard management. It describes the fire triangle, which states that fire needs fuel, oxygen and an ignition source. It also discusses 8 critical risk factors that can lower ignition energy or expand flammable ranges. The document outlines controls like purging or containment of fuels, isolation of oxygen sources, and reducing energy levels. It recommends prevention plans for operations using oxygen or introducing ignition sources. The fire and explosion hazard management process involves identifying hazards, assessing risks, controlling risks, evaluating controls, and keeping records. Corporations, supervisors and workers all have roles in training, hazard identification and challenging unsafe work.
Aseptic process tech & advanced sterile product mfg rashmi nasareRASHMINasare
The document discusses aseptic processing and sterile manufacturing. It defines aseptic processing as bringing together sterilized product, container, and closure under controlled conditions to prevent contamination. Key elements of aseptic processing include personnel, facility, equipment, and process. The document also outlines various quality control tests performed during manufacturing like appearance, pH, sterility, and drug content tests. It discusses facility design considerations for aseptic areas including utility locations, engineering areas, and maintenance facilities.
Management of over-Exposure to chemicals and TLV concept SwarajLohar
Chemical hazards present major occupational health and safety risks in the pharmaceutical industry and can harm workers through skin contact, inhalation, ingestion, or injection. Common chemical hazards include neurotoxins, carcinogens, corrosives, and flammables. Proper management of chemical exposure involves guidelines for safety labeling, personal protective equipment, emergency response procedures, and monitoring exposure limits.
Quality by Design and Process Analytical TechnologyMANIKANDAN V
This document discusses Quality by Design (QbD) and Process Analytical Technology (PAT) as applied to the pharmaceutical industry. It defines key QbD concepts like Quality Target Product Profile, Critical Quality Attributes, Critical Material Attributes, Critical Process Parameters, and design space. It explains how QbD involves systematic development through risk assessment and control strategies to consistently deliver quality products. PAT is described as using real-time measurements and process monitoring to ensure quality and facilitate continuous improvement. The roles of QbD and PAT in drug development and manufacturing are also summarized.
Critical hazard management system hasm presentationAmruta Balekundri
This document discusses fire and explosion hazard management. It describes the fire triangle, which states that fire needs fuel, oxygen and an ignition source. It also discusses 8 critical risk factors that can lower ignition energy or expand flammable ranges. The document outlines controls like purging or containment of fuels, isolation of oxygen sources, and reducing energy levels. It recommends prevention plans for operations using oxygen or introducing ignition sources. The fire and explosion hazard management process involves identifying hazards, assessing risks, controlling risks, evaluating controls, and keeping records. Corporations, supervisors and workers all have roles in training, hazard identification and challenging unsafe work.
Aseptic process tech & advanced sterile product mfg rashmi nasareRASHMINasare
The document discusses aseptic processing and sterile manufacturing. It defines aseptic processing as bringing together sterilized product, container, and closure under controlled conditions to prevent contamination. Key elements of aseptic processing include personnel, facility, equipment, and process. The document also outlines various quality control tests performed during manufacturing like appearance, pH, sterility, and drug content tests. It discusses facility design considerations for aseptic areas including utility locations, engineering areas, and maintenance facilities.
Management of over-Exposure to chemicals and TLV concept SwarajLohar
Chemical hazards present major occupational health and safety risks in the pharmaceutical industry and can harm workers through skin contact, inhalation, ingestion, or injection. Common chemical hazards include neurotoxins, carcinogens, corrosives, and flammables. Proper management of chemical exposure involves guidelines for safety labeling, personal protective equipment, emergency response procedures, and monitoring exposure limits.
Quality by Design and Process Analytical TechnologyMANIKANDAN V
This document discusses Quality by Design (QbD) and Process Analytical Technology (PAT) as applied to the pharmaceutical industry. It defines key QbD concepts like Quality Target Product Profile, Critical Quality Attributes, Critical Material Attributes, Critical Process Parameters, and design space. It explains how QbD involves systematic development through risk assessment and control strategies to consistently deliver quality products. PAT is described as using real-time measurements and process monitoring to ensure quality and facilitate continuous improvement. The roles of QbD and PAT in drug development and manufacturing are also summarized.
This document provides information on aseptic processing technology and quality control testing for various sterile pharmaceutical dosage forms including ointments, suspensions, emulsions, and sterile solutions. It discusses cleanroom classifications, manufacturing processes, and in-process quality control tests for content uniformity, clarity, leakage, extractable volume, sterility, consistency, penetration, irritation potential, sedimentation, redispersibility, particle size, viscosity, and zeta potential.
Auditing of capsule, sterile production and packaging MittalRohit2
The document discusses vendor audits, supplier audits, and audits of sterile product manufacturing facilities. It provides information on:
- The purpose of vendor and supplier audits to assess compliance and reduce costs.
- Key areas evaluated in vendor audits like management responsibility and data integrity.
- Benefits of audits like cost savings, process improvements, and risk reduction.
- Elements of a supplier audit checklist like infrastructure, traceability, and regulatory compliance.
- Additional controls needed for sterile product manufacturing like clean rooms, air filtration, and environmental monitoring.
- Areas examined in audits of sterile facilities including equipment validation, personnel training, and media fill programs.
The document discusses air-based hazards and fire protection. It describes various sources of air pollution like combustion of fuels, industrial processes, and natural sources. Specific pollutants from these sources like carbon monoxide, heavy metals, nitrogen oxides, and particulate matter are discussed. The effects of air hazards like smog, soot, greenhouse gases, and pollen are also summarized. The document then covers air circulation maintenance in sterile and non-sterile areas, preliminary hazard analysis procedures, and classifications of fire.
This document discusses regulations regarding the manufacture of pharmaceutical products and active ingredients, including requirements for qualifying vendors that supply materials. Strict good manufacturing practices (GMP) are required to ensure quality, safety and efficacy. Vendor qualification is important to provide assurance of drug product performance and avoid risks like contamination. The document refers to other guidance on topics like quality agreements, auditing, and assessing vendor performance on supply assurance, quality, costs, and responsiveness. Packaging component supplier audits are also discussed.
This document discusses chemical hazards in the workplace. It begins by defining chemical hazards and sources of chemical hazards, which can include ingestion, inhalation, absorption, and injection of chemicals. It then discusses specific hazards of organic synthesis, such as sulfonating agents and final products like mepacrine, nicotinic acid, penicillin, and local anesthetics. The full document provides more details on the types of hazards chemicals can pose and control measures for reducing risks.
This document discusses the requirements for wall and floor treatments and change rooms in advanced sterile product manufacturing facilities. Walls and floors must be smooth, impervious, non-shedding surfaces to prevent microbial growth. Change rooms are needed for personnel to properly don sterile garments and gloves before entering controlled manufacturing areas, and must include features like interlocked doors and hand washing stations to maintain sterility. Proper construction of walls, floors, and change rooms is critical for preventing contamination in sterile product manufacturing.
The document summarizes validation of an HVAC system for a pharmaceutical facility. It discusses the importance of HVAC systems in cleanrooms and outlines some key validation parameters to test, including:
1. Airflow pattern, velocity, and changes per hour to ensure proper airflow.
2. Filter leak testing and particulate counting to check filter performance and air quality.
3. Pressure differential, temperature, humidity, and sound level testing to validate environmental controls.
Validation of the HVAC system is necessary to demonstrate that it can consistently supply air meeting quality standards to maintain aseptic manufacturing conditions.
Role of quality systems and audits in pharmaceutical manufacturing environmentMalay Pandya
By regulation, appropriate practice, and common sense, quality assurance (QA) is a critical function in the pharmaceutical manufacturing environment. The need for an independent unit to audit and comment on the appropriate application of standard operating procedures, master batch records, procedures approved in product applications, and the proper functioning of the quality control (QC) unit is paramount.
This helps assure that products are manufactured reliably, with adherence to approved specifications, and that current good manufacturing practices (cGMP) are maintained in conformance to regulation, both in the facility in general and the microenvironment of each product ’s manufacturing sequence.
Air circulation maintenance industry for sterile and non sterile areaGNIPST
The document discusses the importance of air circulation maintenance systems in the pharmaceutical manufacturing industry. Properly designed and maintained air handling systems are critical to ensuring sterile and non-sterile manufacturing areas meet quality standards by controlling airborne particulates, temperature, humidity and air pressure. Various filters are used to clean air entering production rooms from either fresh external air sources or re-circulated internal air. Documentation of installation, operation, maintenance and monitoring of air handling systems is required as part of validation and compliance with cGMP regulations.
Air Based Hazards, M.pharm, sem 2,Bhumi Suratiya,.pptxBhumiSuratiya
Air Based Hazard, M.Pharm, Sem 2,Bhumi Suratiya, Pharmaceutical Quality Assurance. Source of air based hazard, types of air based hazard, air circulation maintenance for sterile and non sterile area . Application of air circulation, HEPA filter, clean area classification.
In this slide contains definition, validation plan, types of Qualification of Dry Powder Mixture.
Presented by: Ravi Sanker babu .D.V (Department of pharmaceutical analysis and quality assurance).RIPER, anantapur
Critical Hazard Management System (CHMS)AnkitVasoya5
TOPIC ~ Critical Hazard Management System
What Is Hazards ?
Why Management ?
The most common hazards
How to prevent workplace from Hazards
Identification of Hazards
Risk Assessment
Controlling risk and Hazards
Risk / Hazard monitoring
References.
USFDA guidelines on process validation a life cycle approachRx Ayush Sharma
The document summarizes the US FDA's 2011 guidance on process validation, which outlines a lifecycle approach. It discusses the three stages of process validation according to the guidance: (1) Process Design which defines the commercial process based on development, (2) Process Qualification which evaluates the process's capability for commercial manufacturing, and (3) Continued Process Verification which gains ongoing assurance that the process remains in control during routine production. The lifecycle approach integrates validation strategies from previous guidelines and emphasizes continual process improvement, understanding sources of variation, and controlling variation to ensure consistent quality.
Advance non – sterile solid product manufacturing technologyAbhishekJadhav189260
The pharmaceutical manufacturing process is typically made up of a
combination of specific unit processes chosen according to physical
and chemical characteristics of active pharmaceutical ingredients.
This document discusses various healthcare hazards and methods for hazard control management. It identifies four main classes of healthcare hazards: corrosive, toxic, harmful, and irritant. The main ways to control hazards are elimination/substitution, engineering controls, administrative controls, and personal protective equipment. Types of hazard analysis that can be used include change analysis, creative hazard analysis, risk analysis, phase hazard analysis, process hazard analysis, and job hazard analysis. The International Board for Certification of Safety Manager offers several certifications related to healthcare hazard control.
The document discusses hazard analysis, control, and correction. It outlines several key aspects:
1) Hazard control plans should be developed based on hazard vulnerability assessments and master control directives to provide direction for accident prevention efforts.
2) Various analysis methods like job hazard analysis, process hazard analysis, and change analysis help identify hazards to implement appropriate controls.
3) Hazard controls follow the hierarchy of eliminating, substituting, engineering and administrative controls to reduce exposure and correct hazards.
4) An effective hazard correction monitoring system tracks and prioritizes hazards from inspections and investigations to provide feedback until hazards are fully addressed.
This document provides information on aseptic processing technology and quality control testing for various sterile pharmaceutical dosage forms including ointments, suspensions, emulsions, and sterile solutions. It discusses cleanroom classifications, manufacturing processes, and in-process quality control tests for content uniformity, clarity, leakage, extractable volume, sterility, consistency, penetration, irritation potential, sedimentation, redispersibility, particle size, viscosity, and zeta potential.
Auditing of capsule, sterile production and packaging MittalRohit2
The document discusses vendor audits, supplier audits, and audits of sterile product manufacturing facilities. It provides information on:
- The purpose of vendor and supplier audits to assess compliance and reduce costs.
- Key areas evaluated in vendor audits like management responsibility and data integrity.
- Benefits of audits like cost savings, process improvements, and risk reduction.
- Elements of a supplier audit checklist like infrastructure, traceability, and regulatory compliance.
- Additional controls needed for sterile product manufacturing like clean rooms, air filtration, and environmental monitoring.
- Areas examined in audits of sterile facilities including equipment validation, personnel training, and media fill programs.
The document discusses air-based hazards and fire protection. It describes various sources of air pollution like combustion of fuels, industrial processes, and natural sources. Specific pollutants from these sources like carbon monoxide, heavy metals, nitrogen oxides, and particulate matter are discussed. The effects of air hazards like smog, soot, greenhouse gases, and pollen are also summarized. The document then covers air circulation maintenance in sterile and non-sterile areas, preliminary hazard analysis procedures, and classifications of fire.
This document discusses regulations regarding the manufacture of pharmaceutical products and active ingredients, including requirements for qualifying vendors that supply materials. Strict good manufacturing practices (GMP) are required to ensure quality, safety and efficacy. Vendor qualification is important to provide assurance of drug product performance and avoid risks like contamination. The document refers to other guidance on topics like quality agreements, auditing, and assessing vendor performance on supply assurance, quality, costs, and responsiveness. Packaging component supplier audits are also discussed.
This document discusses chemical hazards in the workplace. It begins by defining chemical hazards and sources of chemical hazards, which can include ingestion, inhalation, absorption, and injection of chemicals. It then discusses specific hazards of organic synthesis, such as sulfonating agents and final products like mepacrine, nicotinic acid, penicillin, and local anesthetics. The full document provides more details on the types of hazards chemicals can pose and control measures for reducing risks.
This document discusses the requirements for wall and floor treatments and change rooms in advanced sterile product manufacturing facilities. Walls and floors must be smooth, impervious, non-shedding surfaces to prevent microbial growth. Change rooms are needed for personnel to properly don sterile garments and gloves before entering controlled manufacturing areas, and must include features like interlocked doors and hand washing stations to maintain sterility. Proper construction of walls, floors, and change rooms is critical for preventing contamination in sterile product manufacturing.
The document summarizes validation of an HVAC system for a pharmaceutical facility. It discusses the importance of HVAC systems in cleanrooms and outlines some key validation parameters to test, including:
1. Airflow pattern, velocity, and changes per hour to ensure proper airflow.
2. Filter leak testing and particulate counting to check filter performance and air quality.
3. Pressure differential, temperature, humidity, and sound level testing to validate environmental controls.
Validation of the HVAC system is necessary to demonstrate that it can consistently supply air meeting quality standards to maintain aseptic manufacturing conditions.
Role of quality systems and audits in pharmaceutical manufacturing environmentMalay Pandya
By regulation, appropriate practice, and common sense, quality assurance (QA) is a critical function in the pharmaceutical manufacturing environment. The need for an independent unit to audit and comment on the appropriate application of standard operating procedures, master batch records, procedures approved in product applications, and the proper functioning of the quality control (QC) unit is paramount.
This helps assure that products are manufactured reliably, with adherence to approved specifications, and that current good manufacturing practices (cGMP) are maintained in conformance to regulation, both in the facility in general and the microenvironment of each product ’s manufacturing sequence.
Air circulation maintenance industry for sterile and non sterile areaGNIPST
The document discusses the importance of air circulation maintenance systems in the pharmaceutical manufacturing industry. Properly designed and maintained air handling systems are critical to ensuring sterile and non-sterile manufacturing areas meet quality standards by controlling airborne particulates, temperature, humidity and air pressure. Various filters are used to clean air entering production rooms from either fresh external air sources or re-circulated internal air. Documentation of installation, operation, maintenance and monitoring of air handling systems is required as part of validation and compliance with cGMP regulations.
Air Based Hazards, M.pharm, sem 2,Bhumi Suratiya,.pptxBhumiSuratiya
Air Based Hazard, M.Pharm, Sem 2,Bhumi Suratiya, Pharmaceutical Quality Assurance. Source of air based hazard, types of air based hazard, air circulation maintenance for sterile and non sterile area . Application of air circulation, HEPA filter, clean area classification.
In this slide contains definition, validation plan, types of Qualification of Dry Powder Mixture.
Presented by: Ravi Sanker babu .D.V (Department of pharmaceutical analysis and quality assurance).RIPER, anantapur
Critical Hazard Management System (CHMS)AnkitVasoya5
TOPIC ~ Critical Hazard Management System
What Is Hazards ?
Why Management ?
The most common hazards
How to prevent workplace from Hazards
Identification of Hazards
Risk Assessment
Controlling risk and Hazards
Risk / Hazard monitoring
References.
USFDA guidelines on process validation a life cycle approachRx Ayush Sharma
The document summarizes the US FDA's 2011 guidance on process validation, which outlines a lifecycle approach. It discusses the three stages of process validation according to the guidance: (1) Process Design which defines the commercial process based on development, (2) Process Qualification which evaluates the process's capability for commercial manufacturing, and (3) Continued Process Verification which gains ongoing assurance that the process remains in control during routine production. The lifecycle approach integrates validation strategies from previous guidelines and emphasizes continual process improvement, understanding sources of variation, and controlling variation to ensure consistent quality.
Advance non – sterile solid product manufacturing technologyAbhishekJadhav189260
The pharmaceutical manufacturing process is typically made up of a
combination of specific unit processes chosen according to physical
and chemical characteristics of active pharmaceutical ingredients.
This document discusses various healthcare hazards and methods for hazard control management. It identifies four main classes of healthcare hazards: corrosive, toxic, harmful, and irritant. The main ways to control hazards are elimination/substitution, engineering controls, administrative controls, and personal protective equipment. Types of hazard analysis that can be used include change analysis, creative hazard analysis, risk analysis, phase hazard analysis, process hazard analysis, and job hazard analysis. The International Board for Certification of Safety Manager offers several certifications related to healthcare hazard control.
The document discusses hazard analysis, control, and correction. It outlines several key aspects:
1) Hazard control plans should be developed based on hazard vulnerability assessments and master control directives to provide direction for accident prevention efforts.
2) Various analysis methods like job hazard analysis, process hazard analysis, and change analysis help identify hazards to implement appropriate controls.
3) Hazard controls follow the hierarchy of eliminating, substituting, engineering and administrative controls to reduce exposure and correct hazards.
4) An effective hazard correction monitoring system tracks and prioritizes hazards from inspections and investigations to provide feedback until hazards are fully addressed.
The document discusses incidents prevention. It defines an incident as an unplanned and unwanted event that interrupts normal work and can potentially cause injury or property damage. Incidents are distinguished from accidents based on the severity of outcomes. The document also categorizes incidents from Type 5 to Type 1 based on their complexity, with Type 1 being the most complex. It discusses identifying hazards, assessing risks, and taking appropriate actions and recommendations to control risks.
Risk assessment is the process of identifying hazards, analyzing risks, and determining appropriate controls. It helps protect worker health and safety. A competent team should conduct risk assessments by identifying hazards, evaluating likelihood and severity of potential injuries, reviewing health and safety information, and identifying risk control actions. Hazards are identified by examining all work aspects, records, and foreseeable conditions. Risks are prioritized based on exposure, frequency, harm severity, and probability. Researching hazards using sources like MSDS sheets, standards, and past incidents helps determine if a hazard is serious.
Risk assessment is the process of identifying hazards, analyzing and evaluating associated risks, and determining appropriate risk control measures. It helps prevent injuries and illnesses and prioritize hazards. A risk assessment should identify all potential hazards using a team with workplace knowledge. Hazards are analyzed based on likelihood and severity of potential harm. Risks are then prioritized using a risk matrix. Research into hazards includes reviewing documentation, standards, and past incidents. The assessment process and controls should be reviewed if work changes. The goal of risk assessment is protecting worker health and safety.
This presentation covered hazard identification and risk management. The key objectives were to develop procedures for ongoing hazard identification and risk assessment, include hazard identification when planning workplace changes, develop and follow procedures for selecting and implementing risk controls according to the hierarchy of control and WHS requirements, identify inadequacies in existing risk controls and provide resources for improvement, and identify when expert WHS advice is required.
mod 4.pdf ppt about the safety at industriesMidhundas31
The document discusses various safety analysis techniques including safety inspections, audits, job hazard analysis, hazard surveys, bow tie analysis, fault tree analysis, failure mode and effects analysis, and more. It provides descriptions of each technique, what they involve, their purpose, and benefits. Safety inspections and audits are discussed in more detail with steps and checklists provided. The document serves as an overview of common risk assessment and safety analysis methods.
hazard assessment. and how to mitigatepptx..pptxEmmanuelAlajemba
The document discusses workplace hazards, risk assessments, and how to identify hazards. It defines hazards and risks, and lists common types of hazards like biological, chemical, ergonomic and physical hazards. It explains that a hazard assessment identifies, assesses and controls workplace hazards to protect worker health and safety. The purpose is to develop a plan to identify hazards, assess risks, and implement controls. It outlines the formal hazard assessment process of listing positions, tasks, identifying hazards, assessing risks, determining controls, implementation, review and making it a living document. It provides questions to consider when identifying hazards related to equipment, materials, environment and people. It also discusses determining risk levels based on severity and likelihood, and prioritizing risks
The document discusses identifying and controlling hazards in the workplace. It outlines four key processes: inspections, observations, job hazard analyses, and incident/accident analyses. These processes are used to identify potential hazards, unsafe conditions and behaviors. Once identified, hazards can be prioritized and controls implemented, including engineering controls, management controls, training, and personal protective equipment. The goal is to reduce accidents and their associated costs to businesses.
This document outlines the process for conducting a workplace risk assessment in 5 steps: 1) identify hazards, 2) determine who may be affected, 3) evaluate risks and take action to reduce them, 4) record findings, and 5) review regularly. It provides examples of common physical, chemical, and mental hazards. Risks are prioritized based on factors like exposure level and harm likelihood. The goal is to systematically evaluate and control risks to comply with laws and ethics, while improving worker safety, health, and business success.
This document outlines the process for conducting a workplace risk assessment in 5 steps: 1) identify hazards, 2) determine who may be affected, 3) evaluate risks and take action to reduce them, 4) record findings, and 5) review regularly. It provides examples of common physical, chemical, and mental hazards. Risks are prioritized based on factors like exposure level and harm likelihood. The goal is to systematically evaluate and control risks to comply with laws and ethics, while improving worker safety, health, and business success.
This document provides guidance on conducting risk assessments in the workplace. It outlines the risk assessment process which involves identifying hazards, evaluating the severity and likelihood of harm, and determining appropriate risk controls. Acceptability of risk levels is defined on a scale from very low to very high risk. The general principles of prevention emphasize avoiding risks, combating risks at their source, and prioritizing collective protective measures over personal protective equipment. Regular review and communication of risk assessments is important to ensure control measures remain effective.
The document provides an overview of risk management principles and processes for human error. It discusses qualitative and quantitative risk assessment approaches. The key stages of risk management are identified as hazard identification, risk assessment, and risk control. Methods for hazard identification, risk estimation, and developing risk control plans are outlined. Finally, the TRIPOD framework for accident investigation and analysis is introduced, which uses a causal model to identify hazards, events, targets, barriers, failures, preconditions, and latent failures.
The document outlines the key steps to conducting a risk assessment:
1. Identify hazards and people at risk. Common hazards include work at heights, machinery, chemicals and violence. Vulnerable groups are young, pregnant, disabled and lone workers.
2. Evaluate risks and decide on precautions using a risk matrix of likelihood and severity. Control measures follow a hierarchy from elimination to PPE.
3. Record findings, implement controls and review assessments periodically or when circumstances change.
This document discusses hazard analysis and risk assessment. It defines hazard and risk, and outlines the main steps in hazard analysis and risk assessment. These include identifying hazards, determining who may be harmed and how, assessing dose-response and exposure, risk management and control. Hazard analysis techniques include checklists, safety audits, preliminary hazard analysis, failure modes and effects analysis, what-if analysis, and hazard and operability studies. Risk assessment involves quantifying risk based on probability and severity. The document emphasizes that hazard analysis and risk assessment should be ongoing processes throughout the lifecycle of a system.
This document discusses risk assessment and provides information on key concepts. It defines risk, hazard, safety, and outlines the risk assessment process of identifying hazards, evaluating risks, developing control plans, implementing plans, and monitoring. Specific hazards are categorized for accidents, health issues, and the workplace is analyzed to identify potential risks to develop safe work procedures. Inspections are used to examine equipment and operations for hazards.
HAZOP Process Hazard Analysis (PHA) PPT.pdfNadEem681471
The document provides an overview of a virtual training session on process hazard analysis (PHA). The training covers topics such as hazard identification, risk terminology, the history and techniques of PHA, safety management systems, and human factors in facility risk analysis. The session discusses scenarios and examples to understand hazards, risks, and accidents. It describes methods to identify hazards, including comparative methods like checklists and fundamental methods like Hazard and Operability Studies. The importance of safety management systems and their key elements is highlighted. Factors like employee knowledge and stress that can influence human behavior and safety are also examined.
This document provides information about supporting others in working safely, including contributing to WHS processes and hazard identification. It discusses:
- Worker and PCBU responsibilities under WHS legislation to provide a safe workplace. This includes maintaining equipment, facilities, and providing training.
- The roles of health and safety representatives and committees in facilitating consultation between workers and management on WHS matters. Representatives investigate hazards and complaints while committees develop WHS policies.
- The importance of workers proactively maintaining a clean and tidy work area and notifying supervisors of any equipment issues. Workers must also participate in WHS training.
This document outlines the steps for critical hazard management. It begins with defining hazards and explaining why hazard management is important. The main steps discussed are hazard identification, risk assessment, hazard control through elimination, isolation and minimization, and evaluating, monitoring and reviewing hazards. Various types of workplace hazards like physical, chemical, biological and ergonomic hazards are described. The roles of hazard identification, risk assessment, control methods like using personal protective equipment, and ongoing evaluation are summarized as the key aspects of an effective hazard management system.
A risk assessment carefully examines workplace hazards and the risk of harm they pose. The main steps are to identify hazards, decide who is at risk, evaluate risks, record findings, and review regularly. For a fire risk assessment, the three elements of the fire triangle - ignition sources, fuel, and oxygen - must be considered to understand what could start a fire. Recording risk assessment findings demonstrates a proper evaluation was conducted and reasonable precautions are in place.
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3. Introduction
• Hazard” means an activity, arrangement, circumstance, event,
occurrence, phenomenon, process, situation or substance (whether
arising or caused within or outside a place of work ) that is an actual
or potential cause or source of harm.
• Hazard management is essentially a problem-solving process aimed
at defining (identifying hazards), gathering information about them
(assessing the risks) and solving them (controlling the risks).
4. 8 Critical Risk Factors:
• Liquid hydrocarbons, flammable liquids, lower the energy required for ignition.
• H2S lowers the LEL and creates pyrophoric iron sulphides.
• Oil based work over fluids can absorb oxygen.
• Mixing chemicals can have unforeseen impacts.
• High pressure and temperatures can cause auto- ignition.
• Rapid pressure or temperatures changes can trigger explosive events.
• Flowing explosive mixtures into closed systems brings the ingredients together
and allows pressure to rise quickly.
• Pre-existing trapped air can complicate safe operations.
5. Controls
• Fuel controls: purging, proper containment, and alternative fluid
selection.
• Oxygen controls: isolation equipment, warning systems, proper
storage of chemicals knowledge of LEL.
• Energy controls: reduction of voltage, pressure, temperature,
agitation use of water mists.
• It is more difficult to control energy sources than it is to control
fuel/oxygen sources.
6. PREVENTION PLANS
Focus on operations that require special attention:
• Oxygen sources are purposely added to a system, particularly where high pressure or
flammable fluids/hydrocarbon liquids are present.
• Oxygen could inadvertently enter a closed system.
• Ignition sources are introduced into hazardous areas.
Plans must:
• Describe the work to be conducted.
• List fuel, oxygen and energy sources that may be in the system.
• List required controls based on the components identified.
• Confirm that workers are trained on relevant hazards, site-specific prevention plans and
emergency procedures.
8. 1. IDENTIFICATION OF HAZARDs:
• Within the lab there would be many possible hazards.
So these would need to be quickly identified before they can cause harm to
anyone.
Firstly you would need to know what can be classed as hazardous before
identifying hazards.
Look around for any chemicals that may cause harm and any equipment that may
be faulty or be in a place where it could get in someone`s way.
You would also have to think about any long term hazards there may be.
9. What are the general hazards in a laboratory?
• Fire
• Breakage of glassware
• Sharps
• Spillages
• Pressure equipment & gas cylinders
• Extremes of heat & cold
• Chemical hazards
• Biological hazards
• Radiation.
10. 2. RISK ASSESMENT
• A risk assessment is simply a careful examination of what, in your work, could
cause harm to people, so that you can weigh up whether you have taken
sufficient precautions or should do more to prevent harm.
• It is a away of determining risks and dangers in work places.
• Risk assessments include analyzing the possible hazard that could occur within a
workplace and finding a solution in a safe manner. This avoiding injury to an
individuals and damage to property.
• If the hazard cannot be avoid in a safe way, then the risk assessment will say that
the activity should not be carried out.
11. Why do we have risk assessments?
• They are needed to assess any danger that people could be put in when they are
in the lab.
• Risk assessments are needed so that the risks of danger happening within the lab
is reduced and eliminated.
• They are in order to protect people within the lab, not only the person carrying
out the practical's but others around.
• They help to set out guidelines to what you should and shouldn't do within a lab
for safety.
12. What should a risk assessment cover
• A risk assessment must include the possible dangers that could occur
in the laboratory.
• The risk assessment should include guidelines for protecting people.
13. How does a risk assessment work?
• Each laboratory would have their own forms of risk assessments so there isn't set
guidelines on how the risk assessment should be carried out.
• Before a risk assessment is produce the difference between a risk and a hazard
must be known.
• Hazard:- anything that can cause harm, electricity, hazardous substances and
noise are potential hazards.
• Risk:- ‘The likelihood that damage, loss or injury will be caused by a hazard and
how severe the outcome may be’.
14. • When carrying out a risk assessment there are 5 recommended guidelines.
1. Identifying the Hazard
2. Decide who might be harmed and how
3. Evaluate the risks and decide on the precautions
4. Record your findings and put them into place
5. Review you risk assessment and make amendments if needed.
15. 3. HAZARD CONTROL
• It is not enough to just find and rate the hazards. After founding the hazard it is
important to eliminate or control the hazard before injury or illness of people due to
hazard.
• The hierarchy of control is used to remove or reduce hazards and risks and should be
used during a risk assessment. The idea is that you start by choosing methods from the
top of the list and work your way down if required
Eliminate
Reduce
Isolate
Control
Personal protective equipment
discipline
16.
17. 1. Elimination:-
• Elimination physically removing the hazard is the most effective hazard control.
• For example if employees must work high above the ground, the hazard can be
eliminated by moving the piece they are working on to ground level to eliminate
the need to work at heights.
2. Sublimation :-
• Sublimation is the second most effective hazard control, involves replacing
something that produces a hazard (similar to elimination) with something that
does not produce a hazard.
18. 3. Engineering controls:-
• The third most effective means of controlling hazard is engineered controls.
• These do not eliminate hazard, but rather isolate people from hazards.
• For example, a crew might build a work platform rather than purchase, replace,
and maintain fall.
4. Administrative controls:-
• Administrative controls are changes to the way people work.
• Examples of administrative controls include procedure changes, employee
training and installation of signs and warning labels (such as those in the
workplace hazardous materials information system). Administrative controls do
not remove hazards, but limit or prevent peoples exposure to the hazards, such
as completing road.
19. 5.Personal protective equipment
• Personal protective equipment (PPE) includes gloves, name/uniform, respirators,
hardhats, safety glasses, high visibility clothing and safety footwear. PPE is the
least effective means of controlling hazards because of the high potential for
damage to render.
20. 4. EVALUATE MONITOR & REVIEW
• It is important to know if your risk assessment was complete and accurate. It is
also essential to be sure that changes in the workplace have not introduced new
hazards that were once ranked as lower priority to a higher priority.
• Monitoring progress and evaluating results are key functions to improve the
performance of those responsible for implementing hazard management.
• M&E show whether a service/program is accomplishing its goals. It identifies
program weaknesses and strengths, areas of the program that need revision, and
areas of the program that meet or exceed expectations.
• To do this, analysis of any or all of a programs domains is required.
21. Monitoring versus evaluation
monitoring Evaluation
A planned, systemic process of
observation that closely
follows a course of activities,
and compares of what is
happening with what is
expected to happen.
A process that assesses an
achievement against preset
criteria. Has a variety of
purposes, and follow distinct
methodologies (processes,
outcome, performances etc.)
22. Evaluation can focus on
• Projects
Normally consist of a set of activities undertaken to achieve specific objectives within a
given budget and time period.
• Programs
Are organized sets of projects or services concerned with a particular sector or
geographic region.
• Services
Are based on a permanent structure, and have the goal of becoming, national in
coverage, ex- Health services whereas programs are usually limited in time or area.
• Conditions
Are particular characteristics or states of being of persons or things ( e.g. disease,
literacy, income level).
23. Guidelines for evaluation (FIVE phases)
1. Planning the evaluation
2. Selecting appropriate evaluation methods
3. Collecting and analysis information
4. Reporting findings
5. Implementing evaluation recommendations.
24. Role of emergency services
• The emergency control organization is responsible for:
Implementing emergency procedures as prescribed in the emergency plan &
procedures.
Ensuring that all personnel within there area of responsibility are trained for their
role in an emergency.
Reporting any matters likely to affect the viability of the emergency plan &
procedures.
Checking on the effectiveness of emergency systems and equipment.
25. Keep Records
• Keeping records of your assessment and any control actions taken is very
important. You may be required to store assessments for a specific numbers of
years.
• Check for local requirements in your jurisdiction. the level of documentation or
record keeping will depend on:
• Level of risk involved.
• Legislated requirements.
• Requirements of any management systems that may be in place.
26. Your records should show that you:
• Conducted a good hazard review.
• Determined the risks of those hazards.
• Implemented control measures suitable for the risk.
• Reviewed and monitored all hazards in the workplace.
27. Conclusion
• Hazard management is the process which improves worker safety by providing
measures to reduce fatalities and injuries to workers in the field of transportation
construction and maintenance tasks etc. by help of these procedures or steps we
can easily identified hazards and control the risk of harm.
28. References
• Hazard analysis techniques for system safety by Wiley. second edition.
• Osha guidelines.
• http://www.cenovus.com /contractor/docs/health-safety-practice/fire-and-
explosion-hazard-management-practice.pdf
• National science foundation. Water quality index 2004.
• http:/www.slideshare. Risk management process.