PID control is an important ingredient of a distributed control system. The controllers are also embedded in many special purpose control systems. PID control is often combined with logic, sequential functions, selectors, and simple function blocks to build the complicated automation systems used for energy production, transportation, and manufacturing. Many sophisticated control strategies, such as model predictive control, are also organized hierarchically. PID control is used at the lowest level; the multivariable controller gives the set points to the controllers at the lower level. The PID controller can thus be said to be the “bread and butter‟ of power system engineering. It is an important component in every control engineer‟s tool box. PID controllers have survived many changes in technology, from mechanics and pneumatics to microprocessors via electronic tubes, transistors, integrated circuits. The microprocessor has had a dramatic influence on the PID controller
Introduction, Feature of Control System, Requirement of Good Control System, Types of Control System, Open-loop control system, Closed-loop control system, Comparison of Closed-Loop and Open-Loop Control System, Signal flow graph, Conversion of Block Diagrams into Signal Flow Graphs, and Questions.
This presentation gives the information about introduction to control systems
Subject: Control Engineering as per VTU Syllabus of Aeronautical Engineering.
Notes Compiled By: Hareesha N Gowda, Assistant Professor, DSCE, Bengaluru-78.
Disclaimer:
The contents used in this presentation are taken from the text books mentioned in the references. I do not hold any copyrights for the contents. It has been prepared to use in the class lectures, not for commercial purpose.
Chapter 1 basic components of control systemHarish Odedra
This presentation is on basic of control engineering subject which is offered to 5th sem Mechanical Engineering Department in Gujarat Technological University.
Introduction, Feature of Control System, Requirement of Good Control System, Types of Control System, Open-loop control system, Closed-loop control system, Comparison of Closed-Loop and Open-Loop Control System, Signal flow graph, Conversion of Block Diagrams into Signal Flow Graphs, and Questions.
This presentation gives the information about introduction to control systems
Subject: Control Engineering as per VTU Syllabus of Aeronautical Engineering.
Notes Compiled By: Hareesha N Gowda, Assistant Professor, DSCE, Bengaluru-78.
Disclaimer:
The contents used in this presentation are taken from the text books mentioned in the references. I do not hold any copyrights for the contents. It has been prepared to use in the class lectures, not for commercial purpose.
Chapter 1 basic components of control systemHarish Odedra
This presentation is on basic of control engineering subject which is offered to 5th sem Mechanical Engineering Department in Gujarat Technological University.
This paper outlines fundamental topics related to classical control theory. It moves from modeling simple mechanical systems to designing controllers to manage said system.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Automation in the industrial workplace provides the advantages of improving productivity and quality while reducing errors and waste, increasing safety .
Welding demand in offshore and marine applications is increased with the increasing in oil and gas activities as well as increasing in the marine transportation and industrial applications. Applications of underwater welding well be increased in Kuwait in the coming years due to the strategic directive of the country toward starting the offshore oil and gas exploration and production, and the increase in marine transportation projects. Therefore, there is a need to understand the concept of underwater welding and different techniques used in the market. In this paper, a brief description of the different commercial underwater techniques will be presented taking into account showing detailed description of a few advanced welding techniques.
Displaying of Digital Clock through digital circuits and through Assembly Lan...IJERA Editor
With a view to display a Digital Clock through digital circuits using modulo-n (mod-n) counters, a circuit diagram was designed and implemented it through multi simulation software. In the similar manner the time digits were displayed on seven segment displays at 8255 programmable peripheral interface (PPI) ports through 8051 microcontroller, the time digits (hours, minutes and seconds) were connected to the first 8255 PPI and the date digits (Years, months and days) were connected to second 8255 PPI. The detailed circuit diagram was given to understand the construction details of the circuit. The loop in a loop technique of assembly language program was used to display date and time. After displaying a year, month and day on the date displays through main program, it calls 1day subroutine to display time in 24 hours clock. The 1day subroutine calls 1second delay subroutine to change the digits in seconds display. After completion of 24 hours time, the digit will be changed in the days display to indicate the next date. After completion of 31 days in the first month, the main program calls month subroutine to change the digit in the months display. Precautions were taken to change the digits in months display for January 31 days, February 28 days, March 31 days, April 30 days, May 31 days, June 30 days, July 31 days, August 31 days, September 30 days, October 31 days, November 30 days and December 31 days. After completion of a month, there will be a change in years digit and this process will be repeated continuously.
This paper outlines fundamental topics related to classical control theory. It moves from modeling simple mechanical systems to designing controllers to manage said system.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Automation in the industrial workplace provides the advantages of improving productivity and quality while reducing errors and waste, increasing safety .
Welding demand in offshore and marine applications is increased with the increasing in oil and gas activities as well as increasing in the marine transportation and industrial applications. Applications of underwater welding well be increased in Kuwait in the coming years due to the strategic directive of the country toward starting the offshore oil and gas exploration and production, and the increase in marine transportation projects. Therefore, there is a need to understand the concept of underwater welding and different techniques used in the market. In this paper, a brief description of the different commercial underwater techniques will be presented taking into account showing detailed description of a few advanced welding techniques.
Displaying of Digital Clock through digital circuits and through Assembly Lan...IJERA Editor
With a view to display a Digital Clock through digital circuits using modulo-n (mod-n) counters, a circuit diagram was designed and implemented it through multi simulation software. In the similar manner the time digits were displayed on seven segment displays at 8255 programmable peripheral interface (PPI) ports through 8051 microcontroller, the time digits (hours, minutes and seconds) were connected to the first 8255 PPI and the date digits (Years, months and days) were connected to second 8255 PPI. The detailed circuit diagram was given to understand the construction details of the circuit. The loop in a loop technique of assembly language program was used to display date and time. After displaying a year, month and day on the date displays through main program, it calls 1day subroutine to display time in 24 hours clock. The 1day subroutine calls 1second delay subroutine to change the digits in seconds display. After completion of 24 hours time, the digit will be changed in the days display to indicate the next date. After completion of 31 days in the first month, the main program calls month subroutine to change the digit in the months display. Precautions were taken to change the digits in months display for January 31 days, February 28 days, March 31 days, April 30 days, May 31 days, June 30 days, July 31 days, August 31 days, September 30 days, October 31 days, November 30 days and December 31 days. After completion of a month, there will be a change in years digit and this process will be repeated continuously.
Electrochemical Supercapacitive Performance of Sprayed Co3O4 ElectrodesIJERA Editor
Nanocrystalline cobalt oxide (Co3O4) thin film electrodes were fabricated by spray pyrolysis method on conducting fluorine doped tin oxide (FTO) substrates using ammonia complexed with cobalt chloride (CoCl2. 6H2O) solution. The structural and morphological properties of Co3O4electrodes were studied using X-ray diffraction (XRD) and scanning electron microscopy (SEM).The surface morphology study showed the film formation of porous surface with clusters. The electrochemical supercapacitive properties ofCo3O4 electrodes were evaluated using cyclic voltammetry and galvanostatic charge-discharge method. The Co3O4electrodes showed maximum specific capacitance of 168 F/g in 1 M aqueous KOH electrolyte at the scan rate of 20 mV/s. The maximum specific energy and specific power of the cell are 2.2Wh/kg and 0.23 kW/kg, respectively.
A New Method of Reference Signal Generation Applied To UPQC-PHEV For Grid Int...IJERA Editor
In this paper a new reference signal generation control technique is proposed for integration of Unified Power Quality Conditioner (UPQC) with Plug-in Hybrid Electric Vehicle (PHEV) for overcoming voltage sag and other voltage fault conditions on wind farms which is connected to grid. The interaction of wind generators and grid causes increased short circuit current which leads to instability during fault conditions. The new control technique which generate reference signals for series active power filter (Series APF) and shunt active power filter (Shunt APF) of UPQC by using PHEV as an Energy Storage System (ESS) which will take care of all types of voltage faults occurred in the system and provide energy storage to DC link between Series APF and Shunt APF parts of UPQC. The control scheme proposed also maintains transaction of active and reactive power of Wind Energy Conversion System based on Squirrel Cage Induction Generators (WECS-SCIG) and grid. The fuzzy logic provides fast and dynamic response to clear faults occurred in the system
Cost Aware Expansion Planning with Renewable DGs using Particle Swarm Optimiz...IJERA Editor
This Paper is an attempt to develop the expansion-planning algorithm using meta heuristics algorithms. Expansion Planning is always needed as the power demand is increasing every now and then. Thus for a better expansion planning the meta heuristic methods are needed. The cost efficient Expansion planning is desired in the proposed work. Recently distributed generation is widely researched to implement in future energy needs as it is pollution free and capability of installing it in rural places. In this paper, optimal distributed generation expansion planning with Particle Swarm Optimization (PSO) and Cuckoo Search Algorithm (CSA) for identifying the location, size and type of distributed generator for future demand is predicted with lowest cost as the constraints. Here the objective function is to minimize the total cost including installation and operating cost of the renewable DGs. MATLAB based `simulation using M-file program is used for the implementation and Indian distribution system is used for testing the results.
Modeling and Analysis of Progressive Tool with Pilot LocationIJERA Editor
Press tool components play an important role in every aspects of modern word. There are different types of press tools are available, in this progressive tools are more influence the automobile industry for mass production. The operation of a progressive die involves the series of sheet metal operations at two or more stations during each press stroke for developing the complete work piece. The strip must move from the first station through each succeeding station and perform one or more distinct die operations at each working station. One or more idle stations may be incorporated in the die. In this paper we use software CATIA V5 for modeling a progressive tool to manufacture a washer for M12 bolt. In earlier design there is no primary stopper for first station and there are no accurate location like pilots for further station. In this design we provide primary stopper for first station, pilots for further stations and also we replace the die block with die buttons. For this any damage occurs on die button simply we can replace that particular die button instead of replacement of entire die block this will reduce the material cost, machining time and die maintenance.
A stochastic modeling of biological systems is crucial to effectively and efficiently developing treatments for medical conditions that plague humanity. The study of challenge tests designed to evaluate serotoninergic pathways have widely used intravenous citalopram. Oral citalopram has also been used, but unsatisfactory results were obtained with a dose of 20 mg. We evaluated cortisol, growth hormone and prolactin levels and determine whether a higher oral dose would reproduce similar to those described for intravenous administration. Under the assumption that the threshold level of cortisol is a random variable follows exponentiated modified weibull distribution. The survival function of cortisol and its p.d.f are derived.
Modeling and Analysis of a Manufacturing Plant Using Discrete Event SimulationIJERA Editor
Today‟s manufacturing systems are characterized by large number of complexities such as random arrival patterns of jobs, random processing times, random failure rates, random repair times, random rejection of parts, etc. The analytical models cannot capture all the randomness mentioned above into the models. There is a need to incorporate them into models to have a practical and real life model. Simulation comes handy in this aspect. Discrete Event Simulation (DES) is used to model a manufacturing system to predict its performance. The inputs to this model include arrival rate, batch size, setup time, processing time, machine breakdown rate, machine breakdown frequency, machines and their capacities, buffers, rejection percentage and inspection time. The outputs that are estimated are work in process, flow time, utilization and throughput.
Mechatronics is a multidisciplinary field that refers to the skill sets needed in the contemporary, advanced automated manufacturing industry. At the intersection of mechanics, electronics, and computing, mechatronics specialists create simpler, smarter systems.
Hybrid controller design using gain scheduling approach for compressor systemsIJECEIAES
The automatic control system plays a crucial role in industries for controlling the process operations. The automatic control system provides a safe and proper controlling mechanism to avoid environmental and quality problems. The control system controls pressure flow, mass flow, speed control, and other process metrics and solves robustness and stability issues. In this manuscript, The Hybrid controller approach like proportional integral (PI) and proportional derivative (PD) based fuzzy logic controller (FLC) using with and without gain scheduling approach is modeled for the compressor to improve the robustness and error response control mechanism. The PI/PD-based FLC system includes step input function, the PI/PD controller, FLC with a closed-loop mechanism, and gain scheduler. The error signals and control response outputs are analyzed in detail for PI/PD-based FLC’s and compared with conventional PD/PID controllers. The PD-based FLC with the Gain scheduling approach consumes less overshoot time of 74% than the PD-based FLC without gain scheduling approach. The PD-based FLC with the gain scheduling approach produces less error response in terms of 7.9% in integral time absolute error (ITAE), 7.4% in integral absolute error (IAE), and 16% in integral square error (ISE) than PD based FLC without gain scheduling approach.
Implementation of closed loop control technique for improving the performance...IJERA Editor
this review paper presents closed loop control techniques for controlling the inverter working under different load or KVA ratings. The control strategy of the inverter must guarantee its output waveforms to be sinusoidal with fundamental harmonic. For this purpose, close loop current control strategies such as H∞ repetitive controller, dual closed-loop feedback control, Adaptive Voltage Control, SRFPI controller, Optimal Neural Controller, etc. have been used to meet the power quality requirements imposed by IEEE Interconnection Standards. Based on present scenario regarding energy crises, immediate action is the use of different renewable energy sources (RESs) . Out of RESs, solar is gaining more attention. It is very important to design and developed a system which should be efficient enough to utilize the extracted energy for different types of load and feeding of energy into utility grid. Since experimentation and comparison of such inverter models on hardware being relatively expensive, the latest computing tool like MATLAB are considered to be a better alternative to simulate the outcomes of such expensive systems. The proposed closed loop control technique for the inverter working under linear and nonlinear system will be implemented in MATLAB/SIMULINK working platform and results will be analyzed to check its benefits.
PERFORMANCE COMPARISON OF TWO CONTROLLERS ON A NONLINEAR SYSTEMijccmsjournal
Various systems and instrumentation use auto tuning techniques in their operations. For example, audio
processors, designed to control pitch in vocal and instrumental operations. The main aim of auto tuning is
to conceal off-key errors, and allowing artists to perform genuinely despite slight deviation off-key. In this
paper two Auto tuning control strategies are proposed. These are Proportional, Integral and Derivative
(PID) control and Model Predictive Control (MPC). The PID and MPC controller’s algorithms
amalgamate the auto tuning method. These control strategies ascertains stability, effective and efficient
performance on a nonlinear system. The paper test and compare the efficacy of each control strategy. This
paper generously provides systematic tuning techniques for the PID controller than the MPC controller.
Therefore in essence the PID has to give effective and efficient performance compared to the MPC. The
PID depends mainly on three terms, the P ( ) gain, I ( ) gain and lastly D ( ) gain for control each
playing unique role while the MPC has more information used to predict and control a system.
PERFORMANCE COMPARISON OF TWO CONTROLLERS ON A NONLINEAR SYSTEMijccmsjournal
Various systems and instrumentation use auto tuning techniques in their operations. For example, audio processors, designed to control pitch in vocal and instrumental operations. The main aim of auto tuning is to conceal off-key errors, and allowing artists to perform genuinely despite slight deviation off-key. In this paper two Auto tuning control strategies are proposed. These are Proportional, Integral and Derivative (PID) control and Model Predictive Control (MPC). The PID and MPC controller’s algorithms amalgamate the auto tuning method. These control strategies ascertains stability, effective and efficient performance on a nonlinear system. The paper test and compare the efficacy of each control strategy. This paper generously provides systematic tuning techniques for the PID controller than the MPC controller. Therefore in essence the PID has to give effective and efficient performance compared to the MPC. The PID depends mainly on three terms, the P () gain, I ( ) gain and lastly D () gain for control each playing unique role while the MPC has more information used to predict and control a system.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
In this paper, we propose a new technique for implementing optimum controller for a conical tank. The objective of the controller is to maintain the level inside the process tank in a desired value. Hence an attempt is made in this paper as Internal Model Based PID controller design for conical tank level control. For each stable operating point, a first order process model was identified using process reaction curve method. The real time implementation is done in Simulink using MATLAB. The experimental results shows that proposed control scheme have good set point tracking and disturbance rejection capability.
Types of Controllers
Process control_ mechatronics engineering.
Control system is a combination of various elements connected as a unit to direct or regulate itself or any other system in order to provide a specific output is known as a Control system.
Components of a Control System
1.Controlled process: The part of the system which requires controlling is known as a controlled process.
2. Controller: The internal or external element of the system that controls the process is known as the controller.
3. Input: For every system to provide a specific result, some excitation signal must be provided. This signal is usually given through an external source. So, the externally provided signal for the desired operation is known as input.
TYPES OF DISTURBANCE:
1.an internal disturbance is generated within the system. 2.an external disturbance is generated outside the system and is an input.
Types of Control System:
1.Open loop control systems in this control system the
output is neither measured nor fed back for comparison
with the input.
2.Closed loop control systems in this control system the
actuating error signal, which is the difference between
the input signal and the feedback signal, is fed to the
controller so as to reduce the error and bring the output
of the system to a desired value.
PID
The PID control scheme is named after its three correcting terms, whose constitutes the manipulated variable (MV). The proportional, integral, and derivative terms are summed to calculate the output of the PID controller.
contents:
Ziegler-Nichols Closed-loop method.
Instrument Symbols.
continuous-mode controllers.
Proportional controller.
Derivative controller and another.
created by :Anaseem Alhanni.
University :Al- Balqa' Applied University (BAU).
Similar to Comparative Analysis of Pso-Pid and Hu-Pid (20)
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
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Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
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Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
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1. Chanda Thakur. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 7, Issue 2, ( Part -3) February 2017, pp.18-23
www.ijera.com DOI: 10.9790/9622- 0702031823 18 | P a g e
Comparative Analysis of Pso-Pid and Hu-Pid
Chanda Thakur, Navdeep Batish
Power system-M.tech(Scholar) I.K.G Punjab Technical University Associate Prof.-S.S.C.E.T.
ABSTRACT
PID control is an important ingredient of a distributed control system. The controllers are also embedded in
many special purpose control systems. PID control is often combined with logic, sequential functions, selectors,
and simple function blocks to build the complicated automation systems used for energy production,
transportation, and manufacturing. Many sophisticated control strategies, such as model predictive control, are
also organized hierarchically. PID control is used at the lowest level; the multivariable controller gives the set
points to the controllers at the lower level. The PID controller can thus be said to be the “bread and butter‟ of
power system engineering. It is an important component in every control engineer‟s tool box. PID controllers
have survived many changes in technology, from mechanics and pneumatics to microprocessors via electronic
tubes, transistors, integrated circuits. The microprocessor has had a dramatic influence on the PID controller
Keywords: Include at least 5 keywords or phrases
I. INTRODUCTION
The PID controller is the most common
form of feedback. It was an essential element of
early governors and it became the standard tool
when process control emerged in the 1940s. In
process control today, more than 95% of the control
loops are of PID type, most loops are actually PI
control. PID controllers are today found in all areas
where control is used. The controllers come in
many different forms. There are standalone systems
in boxes for one or a few loops, which are
manufactured by thousands yearly. PID control is
an important ingredient of a distributed control
system. The controllers are also embedded in many
special purpose control systems [15]. PID control is
often combined with logic, sequential functions,
selectors, and simple function blocks to build the
complicated automation systems used for energy
production, transportation, and manufacturing.
Many sophisticated control strategies, such as
model predictive control, are also organized
hierarchically. PID control is used at the lowest
level; the multivariable controller gives the set
points to the controllers at the lower level. The PID
controller can thus be said to be the “bread and
butter‟ of control engineering. It is an important
component in every control engineer‟s tool box.
PID controllers have survived many changes in
technology, from mechanics and pneumatics to
microprocessors via electronic tubes, transistors,
integrated circuits. The microprocessor has had a
dramatic influence on the PID controller [16]. In
general it can be said that P controller cannot
stabilize higher order processes. For the 1st order
processes, meaning the processes with one energy
storage, a large increase in gain can be tolerated.
Proportional controller can stabilize only 1st order
unstable process. Changing controller gain K can
change closed loop dynamics. A large controller
gain will result in control system with: Smaller
steady state error, i.e. better reference following,
faster dynamics, i.e. broader signal frequency band
of the closed loop system and larger sensitivity with
respect to measuring noise and smaller amplitude
and phase margin. When P controller is used,
large gain is needed to improve steady state
error. Stable systems do not have problems when
large gain is used. Such systems are systems with
one energy storage (1st order capacitive systems).
If constant steady state error can be accepted with
such processes, than P controller can be used. Small
steady state errors can be accepted if sensor will
give measured value with error or if
importance of measured value is not too great
anyway.
D mode is used when prediction of the
error can improve control or when it necessary
to stabilize the system. From the frequency
characteristic of D element it can be seen that it
has phase lead of 90°. Often derivative is not
taken from the error signal but from the
system output variable. This is done to avoid
effects of the sudden change of the reference input
that will cause sudden change in the value of error
signal. Sudden change in error signal will cause
sudden change in control output. To avoid that it is
suitable to design D mode to be proportional to the
change of the output variable. PD controller is
often used in control of moving objects such
are flying and underwater vehicles, ships, rockets
etc. One of the reason is in stabilizing effect of
PD controller on sudden changes in heading
variable y(t). Often a "rate gyro" for velocity
measurement is used as sensor of heading change
RESEARCH ARTICLE OPEN ACCESS
2. Chanda Thakur. Int. Journal of Engineering Research and Application www.ijera.com
ISSN : 2248-9622, Vol. 7, Issue 2, ( Part -3) February 2017, pp.18-23
www.ijera.com DOI: 10.9790/9622- 0702031823 19 | P a g e
of moving object. PI controller will eliminate
forced oscillations and steady state error resulting
in operation of on-off controller and P controller
respectively. However, introducing integral mode
has a negative effect on speed of the response
and overall stability of the system. Thus, PI
controller will not increase the speed of response.
It can be expected since PI controller does not have
means to predict what will happen with the error in
near future. This problem can be solved by
introducing derivative mode which has ability to
predict what will happen with the error in near
future and thus to decrease a reaction time of the
controller. PI controllers are very often used in
industry, especially when speed of the response
is not an issue. A control without D mode is used
when: Fast response of the system is not required ,
large disturbances and noise are present during
operation of the process ,there is only one energy
storage in process (capacitive or inductive) ,there
are large transport delays in the system.
Process control has become increasingly
important in the process industries as a
consequence of global competition, rapidly
changing economic conditions, and more stringent
environmental and safety regulations. Process
control is also a critical concern in the development
of more flexible and more flexible and more
complex processes for manufacturing high value
added products. Any study of process control must
begin by investigating the concept of a process. It is
generally thought of as a place where materials and
most often, energy come together to produce a
desired product. From a control viewpoint the
meaning is more specific. A process is identified as
leaving one or more variables associated with it that
are important enough for their values to be known
and for them to be controlled. One of the complex
and difficult in process control ids control tuning.
Control tuning is the major key issue to operate the
plant. Process tuning is a key role in ensuring that
the plant performance satisfies the operating
objectives. Controller tuning inevitably involves a
tradeoff between performance and robustness. The
performance goals of excellent set-point tracking
and disturbance rejection should be balanced
against the robustness goal of stable operation over
a wide range of conditions.
The Process control system is the entity
that is charged with the responsibility for
monitoring outputs, making decisions about how
best to manipulate inputs so as to obtain desired
output behavior, and effectively implement such
decisions on the process [3]. Control systems are
classified into two general categories open loop and
closed loop control systems. Open loop control
systems are control systems in which the output has
no effect upon the control action. In an open-loop
control system, the output is neither measured nor
fed back for comparison with the input. For
example, in a washing machine, soaking, washing,
and rinsing are operated on a time basis. The
machine does not measure the output signal namely
the cleanliness of clothes. In any open-loop control
system the output is not compared with the
reference input. Hence, for each reference input,
there corresponds a fixed operation condition. Thus,
the accuracy of the system depends on the
calibration. In the presence of disturbance, an open-
loop control system will not confirm the desired
task. Open-loop control can be used in practice
only if the relationship between the input and
output is known and if there are neither internal nor
external disturbances. Clearly such systems are not
feedback control systems. Any control system,
which operates on a time basis, is open loop.
Advantages of open loop control systems are
simple construction, very much convenient when
output is difficult to measure, and such systems are
easy from maintenance point of view. Generally,
these are free from the problems of stability. Such
systems are simple to design, economical and give
inaccurate results if there are variations in the
external environment i.e. they cannot sense
environmental changes. They are inaccurate and
unreliable because accuracy of such system is
totally dependent on the accurate pre-calibration of
the controller. Similarly they cannot sense internal
disturbances in the system, after the controller stage.
To maintain the quality and accuracy, recalibration
of the controller is necessary from time-to-time. To
overcome all the above disadvantages, generally
closed loop systems are used in practice.
Closed loop control system is one in
which the output signal has a direct effect upon the
control action. That is, a closed-loop control system
incorporates feedback element. The actuating error
signal, which is the difference between the input
signal and the feedback signal (which may be the
output signal or function of the output signal and its
derivatives), is fed to the controller so as to reduce
the error. In other words, the term „closed loop‟
implies the use of feedback action in order to
reduce the system error. The error signal produced
in the automatic controller is amplified and the
output of the controller is sent to the control value
in order to change the valve opening for steam
supply so as to correct the actual water temperature.
If there is no error, no change in the valve operation
is necessary. The control of a complex system by a
human operation is not effective because of the
many interrelations among various variables.
Automatic control systems eliminate any human
error in operation. If high precision control is
necessary, control must be automatic. System in
which the controlling action or input is somehow
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dependent on the output or changes in output are
called closed loop system. Feedback is a property
of the system by which it permits the output to be
compared with the reference input so that
appropriate controlling action can be decided. In
such a system, output or part of the output fed back
to the input for comparison with the reference input
applied to it. It is not possible in all the systems that
available signal can be applied as input to the
system. Depending upon the nature of controller it
is required to reduce it or amplify to change its
nature. This changed input as per requirement is
called reference input, which is to be generated by
using reference transducer. The main excitation to
make the system called its command input, which
is then applied to the reference transducer to
generate reference input. The output, which is to be
decided by feedback element, is fed back to the
reference input. The signal, which is output of
feedback element, is called „feedback signal‟ b(t). It
is then compared with the reference input giving
error signal e(t)=r(t)+b(t). When feedback signal is
positive it is called positive feedback system and if
the signal is negative it is called negative feedback
system. This modified error signal then actuates the
actual system and produces the controlled output
c(t).
An advantage of closed loop control
system is that the use of feedback makes the system
response relatively insensitive to external
disturbances and internal variations in the system
parameters. It is thus possible to use relatively
inaccurate and inexpensive components to obtain
the accurate control of a given plant, whereas this is
impossible in the open-loop case. From the point of
ability, the open-loop control system is easier to
build since stability is not a major problem. On the
other hand, stability is always a major problem in
the closed-loop control system since it may tend to
over correct errors, which may cause oscillations of
constant or changing amplitude. It should be
emphasized that for systems in which the inputs are
known ahead of time and in which there are no
disturbances, it is advisable to use open-loop
control. Closed-loop control systems have
advantages only when unpredictable disturbances
and/or unpredictable variations in system
components are present. A proper combination of
open-loop and closed-loop control is usually less
expensive and satisfies the overall system
performance. The design and implementation of
smart structural systems necessitates the integration
of mechanical systems with sensors, actuators, and
control systems for higher performance and self-
diagnosis capabilities. A key element of this
combination is the integration of the control system
into the structure [4]. The process control system is
the entity that is charged with the responsibility for
monitoring outputs, making decisions about how
best to manipulate inputs so as to obtain desired
output behavior, and effectively implement such
decisions on the process [5]. The process has a
property called self-regulation. A self- regulating
system does not provide regulation of a variable to
any particular reference value. In process control,
the basic objective is to regulate the value of some
quantity. To regulate means to maintain that
quantity at some desired value regardless of
external influences. The desired value is called the
reference value or set point. In many industrial
process control systems, the control process is
complex in mechanism, and varying with time. So,
general PID control is very difficult to obtain
satisfactory effects because it is not self-adaptive
for many varying factors such as parameter varying.
The process dynamics are concerned with
analyzing the dynamic (i.e, time dependent)
behavior of a process in response to various types
of inputs. In other words, it is the behavior of a
process as time progresses [6, 7]. A process is a
progressively continuing operation that concedes of
a series of controlled actions or movements
systematically directed towards a particular result
or end. When the automatic control is applied to
system, which is designed to regulate the value of
some variable to a set point, it is called process
control. Examples are chemical, economic, and
biological processes. An automatic regulation
system in which the output is a variable such as
temperature, pressure, flow, liquid level, or pH is
called a process control system. Process control is
widely applied in industry. Programmed control
such as the temperature control of heating furnaces
in which the furnace temperature is controlled
according to preset program is often used in such
systems. For example, a preset program may be
such that the furnace temperature is raised to a
given temperature in some given time interval and
then lower to another given temperature in some
other given time interval. In such program control,
the set point is varied according to the present time
schedule. The controller then functions to maintain
the furnace temperature close to the varying set
point. It should be noted that most process control
systems include servomechanism as an integral part
[8].Process engineers are often responsible for the
operation of chemical processes. As these processes
become larger scale and/or more complex, the role
of process automation becomes more and more
important. The objective of this textbook is to teach
process engineers how to design and tune feedback
controllers for the automated operation of chemical
processes.
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II. LITERATURE REVIEW
This section covers the research findings
related to tuning of industrial processes through
different tuning algorithm. There are number of
control strategies and methods for controlling
concentration and temperature of process model
which have been implemented by researchers from
all over the world. The formulation of variety
objective of overcoming the nonlinearity problem
by having a robust and effective controller as
compared to the conventional techniques.
A.Jayachitra [1] Genetic algorithm (GA)
based PID (proportional integral derivative)
controller has been proposed for tuning optimized
PID parameters in a continuous stirred tank reactor
(CSTR) process using a weighted combination of
objective functions, namely, integral square error
(ISE), integral absolute error (IAE), and integrated
time absolute error (ITAE). Optimization of PID
controller parameters is the key goal in chemical
and biochemical industries. PID controllers have
narrowed down the operating range of processes
with dynamic nonlinearity. In this work, globally
optimized PID parameters tend to operate the
CSTR process in its entire operating range to over
come the limitations of the linear PID controller.
The simulation study reveals that the GA based PID
controller tuned with fixed PID parameters
provides satisfactory performance in terms of set
point tracking and disturbance rejection..
Wen Tan [2]the author compared the
well-known PID tuning rules. Criteria based on
disturbance rejection and system robustness are
proposed to assess the performance of PID
controllers. A simple robustness measure is defined
and the integral gains of the PID controllers are
shown to be a good measure for disturbance
rejection. The integral error is generally accepted as
a good measure for system performance. Clearly, if
the response is critically damped, IE will be equal
to IAE. However, if it is weakly damped, then IE
will not be suitable as a performance measure.
K. J. Åström et al. [3] analyzed the
Ziegler-Nichols step response method for PID
control. The Ziegler-Nichols step response method
is based on the idea of tuning controllers based on
simple features of the step response. This paper has
revisited tuning of PID controllers based on step
response experiments in the spirit of Ziegler and
Nichols. Ziegler and Nichols developed their tuning
rules by simulating a large number of different
processes, and correlating the controller parameters
with features of the step response. Process
dynamics was characterized by the parameters
obtained from the step response. A nice feature of
this design method is that it permits a clear trade-
off between robustness and performance. The idea
is investigated from the point of view of robust
loop shaping. The results are insight into the
properties of PI and PID control and simple tuning
rules that give robust performance for processes
with essentially monotone step responses.
Geetha, M., Manikandan [4] the author
presents the optimal design of PID controller based
on a particle swarm optimization (PSO) approach
for continuous stirred tank reactor (CSTR). The
mathematical model of experimental system had
been approximate near the operating point for the
PSO algorithm to adjust PID parameters for the
minimum integral of time multiplied by absolute
error (ITAE) condition. This research explains a
design of PID controller by using the PSO method
to search for optimal parameters converting into the
optimal point and the good control response based
on the optimal values by the PSO technique.
S. Palanki et al. [5] developed software
module to run a simulation via the internet. The
software module is developed in MATLAB and
simulates a regulation problem in a continuous
stirred tank reactor (CSTR) in which a series
reaction is occurring. The user has the option to
input a wide variety of system parameters, initial
conditions, final time, and controller parameters.
The effect of changing these values on the overall
system dynamics can be studied easily. The
development of such modules eliminates space,
time, and cost constraints. It was found that this
software module was a useful teaching supplement
to the traditional classroom lecture. Students were
able to study the effect of changing various process
parameters as well as controller parameters on the
regular output. The interactive distance learning
concepts include the use of remote computer access
to enhance self-paced learning. The internet
provides a real-time link that eliminates space time
constraints, and gives access from anywhere at any
time. Moreover, due to the multiuser-multitasking
nature of computer environments, several students
can run the software module at the same time. The
development of a virtual laboratory has the
potential to deliver experiences which are not
accessible to students in the real world. Recent
technological advances in computer software are
bringing virtual laboratories within the reach of
educational and student budgets.
J. Kennedy et al. [6] introduced particle
swarm methodology for the optimization of non-
linear functions. Particle swarm optimization is an
extremely simple algorithm that seems to be
effective for optimizing a wide range of functions.
We view it as a biologically derived algorithm,
occupying the space in nature between evolutionary
searches, which occurs on the order of milliseconds.
Particle swarm optimization as developed by
authors comprises a very simple concept, and
paradigms can be implemented in a few lines of
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computer code. It requires only primitive
mathematical operators, and is computationally
inexpensive in terms of both memory requirements
and speed. Early testing has found the
implementation to be effective with several kind of
problems. This paper discusses application of the
algorithm to the training of artificial neural network
weights. Particle swarm optimization has also been
demonstrated to perform well on genetic algorithm
test functions. The adjustment toward pbest and
gbest by the particle swarm optimizer is
conceptually similar to the crossover operation
utilized by genetic algorithms.
B. Nagaraj et al. [7] compared the
different soft computing techniques for PID
controller. The methodology and efficiency of the
proposed method are compared with that of
traditional methods. Determination or tuning of the
PID parameters continues to be important as these
parameters have a great influence on the stability
and performance of the control system. Research
work has been carried out to get an optimal PID
tuning by using GA, EP, PSO and ACO. The
results obtained reflect that use of soft computing
based controller improves the performance of
process in terms of time domain specifications, set
point tracking, and regulatory changes and also
provides and optimum stability.
Parvesh Saini et al. [8] The Continuous
stirred tank reactor is most deciding section
chemical processes based industries. It is necessary
to have to have the proper analysis of CSTR in
chemical industries for obtaining the desire product.
The two controllers are present in this paper (Fuzzy
logic Controller (FLC), Proportional-Integral-
Derivative(PID) are designed to control the CSTR
temperature and a comparative analysis of the
controllers have been presented. In the presence of
step disturbance the behavior of CSTR has been
tested them and then the control methodologies
have been developed to control the temperature. In
the chemical process insutries the CSTR shows the
extremely non-linear behavior and generally has
varied operating range.
Bikas Mondal et al. [9] in many industrial
applications conventional controller are used due to
their simplicity and robustness. All the systems are
non-linear in nature: Conventional controller is not
always providing good and correct result. So for
better response Fuzzy Logic Controller are used.
IN this paper to compare the control effect due to
PID control and Fuzzy control. When comparing
the fuzzy control and PID control will see that
fuzzy control is superior then the PID control. More
concentration is provided by fuzzy control to
different parameters, such as the response time, the
steady state error and overshoot. The paper work
indicates that in triangular membership function
and centroid defuzzification method the fuzzy logic
controller application gives the best response. The
PID controller are easy to implement and also easy
to understand in hardware and software, and very
simple and a process model is not required for
operation and initialization. Conventional PID is
not very efficient due to the presence of non-
linearity. In various industrial processes Fuzzy
Logic Controller (FLC) are used for taking proper
action likes human control actions.
G. Reynoso-Meza et al. [10] For the
several industrial processes Proportional - Integral -
Derivative (PID) controllers remains as reliable and
practical control solutions. The major merit of the
PID controller is they are easy to implement and
gives a better trade-off between simplicity and cost
of implement. In this paper for unstable process
propose a multi-objective optimization
design ,using PID controller. The procedure for this
kind of process, sometimes difficult to control;
comparison with existing tuning rule methods
provide promising results for this tuning procedure.
For the fulfilment of the several objectives and
requirements new techniques are being focused,
sometimes in conflict among them. For controller
tuning applications recently a new technique is
have been shown that is Multiobjective
Optimization (MOO). The Multiobjective
Optimization technique unable the decision maker
and designer having having a close embedment into
the tuning process since it is possible to take into
account each design objective individually; the
comparing design alternatives are also enable by
this technique(that is different controllers), in order
to select a tuning fulfilling the expected trade-off
among conflicting objectives. In the open loop
stable systems efforts are particularly concentrated;
nevertheless some critical processes as continuous
stirred tank reactors and bioreactors, common in
chemical processing units and biological processes,
are unstable open loop systems. For such process;
nevertheless, efforts to merge multi-objective
optimization techniques have been not yet applied
for such instances PID- like controller tuning have
been main focus in work.
J.C. Basilio et al. [11] proposed
methodologies for tuning PI and PID controllers.
Like the well-known Ziegler- Nichols method, they
are based on the plant step response. The
methodology also encompasses the design of PID
controllers for plants with under damped step
response and provides the means for a systematic
adjustment of the controller gain in order to meet
transient performance specifications. Unlike the
Ziegler-Nichols step response method, they provide
systematic means to adjust the proportional gain in
order to have no overshoot on the closed-loop step
response. In addition, since all the development of
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the methodology relies solely on concepts
introduced in a frequency-domain-based control
course, the paper has also a didactic contribution
III. CONCLUSIONS
The proposed PSO-PID and HU-PID
controller is tested by using Mat-lab Simulink
program and their performance is compared. A HU-
PID controller is best implemented. Also, the PID
controller parameters obtained from HU algorithm
gives better tuning result as compared to PSO-PID
rule. The major impact of HU is on integral square
error and peak overshooting. Both are minimized
by HU-PID controller. HU-PID is a very simple
concept, and paradigms can be implemented in a
few lines of computer code.
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