This document discusses codification systems for organizing materials in industries. It defines codification as representing equipment, materials, tools, and other items with abbreviated codes using letters, numbers, colors, or symbols. The objectives of codification are accurate identification, standardization, prevention of duplication, efficient purchasing, and computerization. Common codification methods described include alphabetical, numerical, mnemonic, combined alphabetical-numerical, decimal, British, Kodak, and color coding systems. Benefits of codification include accurate identification, simplified purchasing and inventory processes, and enabling computerization.
Codification of materials can also be termed as the identification of materials. This deals with uniquely identifying each item in the inventory. It is a simple concept. For a good quality control system a unique identification is a pre-requisite.
Codification of materials can also be termed as the identification of materials. This deals with uniquely identifying each item in the inventory. It is a simple concept. For a good quality control system a unique identification is a pre-requisite.
Stores management is part of the overall function of materials management. In order, therefore, to understand the function of the former it is desirable to have a clear understanding of what materials management stands for.
According to Alford and Beatty “storekeeping is that aspect of material control concerned with the physical storage of goods.” In other words, storekeeping relates to art of preserving raw materials, work-in-progress and finished goods in the stores.
Material management is a scientific technique, concerned with Planning, Organizing & Control of flow of materials, from their initial purchase to destination.
Inventory generally refers to the materials in stock. It is also called the idle resource of an enterprise. Inventories represent those items, which are either stocked for sale or they are in the process of manufacturing or they are in the form of materials, which are yet to be utilized.
TYPES OF PURCHASING SYSTEM
WHAT IS A PURCHASING SYSTEM?
FUNCTIONS OF PURCHASE DEPARTMENT
SUBCONTRACTING
TENDER
BLANKET ORDER
CAPITAL EQUIPMENT PURCHASE
PETTY CASH SYSTEM
IMPORTS
E-PURCHASING
ORDER ON TELEPHONE
RATE CONTRACT METHOD
STOCKLESS PURCHASING
Bowen Group is an industry leader in warehouse design solutions including racking systems and storage fitouts in Melbourne and Brisbane. Call us for a tailored solution to suit your individual needs!
Materials management is identified as the code for materials management internationally, not manufacturing, marketing or maintenance.
ADVANTAGES OF CODIFICATION
The warehouse manager can better serve the end user.
Delay time is reduced.
The consumer can unambiguously identify his requirements, through proper nomenclature.
Systematic grouping of similar items is facilitated.
Codification automatically leads to the process of standardization.
Ordering becomes more economical.
Location problems of items in bins, are reduced
There are many different barcodes to choose from, and that make it impossible to implement a barcoding solution. In our latest series we are discussing everything that you need to know about barcoding solutions.
Stores management is part of the overall function of materials management. In order, therefore, to understand the function of the former it is desirable to have a clear understanding of what materials management stands for.
According to Alford and Beatty “storekeeping is that aspect of material control concerned with the physical storage of goods.” In other words, storekeeping relates to art of preserving raw materials, work-in-progress and finished goods in the stores.
Material management is a scientific technique, concerned with Planning, Organizing & Control of flow of materials, from their initial purchase to destination.
Inventory generally refers to the materials in stock. It is also called the idle resource of an enterprise. Inventories represent those items, which are either stocked for sale or they are in the process of manufacturing or they are in the form of materials, which are yet to be utilized.
TYPES OF PURCHASING SYSTEM
WHAT IS A PURCHASING SYSTEM?
FUNCTIONS OF PURCHASE DEPARTMENT
SUBCONTRACTING
TENDER
BLANKET ORDER
CAPITAL EQUIPMENT PURCHASE
PETTY CASH SYSTEM
IMPORTS
E-PURCHASING
ORDER ON TELEPHONE
RATE CONTRACT METHOD
STOCKLESS PURCHASING
Bowen Group is an industry leader in warehouse design solutions including racking systems and storage fitouts in Melbourne and Brisbane. Call us for a tailored solution to suit your individual needs!
Materials management is identified as the code for materials management internationally, not manufacturing, marketing or maintenance.
ADVANTAGES OF CODIFICATION
The warehouse manager can better serve the end user.
Delay time is reduced.
The consumer can unambiguously identify his requirements, through proper nomenclature.
Systematic grouping of similar items is facilitated.
Codification automatically leads to the process of standardization.
Ordering becomes more economical.
Location problems of items in bins, are reduced
There are many different barcodes to choose from, and that make it impossible to implement a barcoding solution. In our latest series we are discussing everything that you need to know about barcoding solutions.
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2. Definition
Codification in an industry is the systematic concise representation
of equipment, raw materials, tools, spares, supplies etc.in an
abbreviated form employing alphabets, numerals, colours, symbols
etc.
3. Objectives of Codification
Accurate and logical identification
Prevention of duplication
Standardisation and reduction of varieties
Efficient purchasing
Easy computerization
4. Characteristics of Codes
Code should be Simple.
Code should be unique.
Coding should be compact, concise and consistent.
Code should be sufficiently flexible to meet future demands
5. Groups of Materials Classification
Raw Materials
Components
Consumables
Spare Parts
Supplies
Tools
Packing Materials
Work-in-progress items
Finished Goods
6. Completely knocked down items
„Hard ware items
Fasteners Subcontracted items
Wires and cables
Paints and chemicals
8. Common methods of store codification
Alphabetical codification
Numerical codification
Mnemonic codification
Combined alphabetical & numerical codification
Decimal codification
British/Brisch codification
Kodak codification
Colour codification
9. uses only numbers as codes of various materials kept
in the stores.
It is simple method and easy to understand.
Simple Number:
To represent different groups of items.Either one
number 0 to 9 is allotted to each item of a group.
If total items in a group are more than 10, then two
numbers 00 to 99 are allotted and so on.
NUMERICAL METHOD
10. Block Number :
To represent material belonging to each of the items as
subgroups.
The material of same characteristics or having similarities are
sub grouped as one item.
The block can be of three or more numbers
Dash(-) or stroke(/):
It is used in between numbers to represent the material
belonging to sub-group.
11.
12. The ‘Alphabets’ are used as symbols or codes to identify
the items of stores.
Group of items according to their nature and use are
allotted an alphabetical starting code and other alphabets
are used to identify exact items.
For tiny organisations
while the no.of items to be coded are very limited.
ALPHABETICAL SYSTEM
14. It is a special type of alphabetical classification.
We use letters to help memory.
Makes confusion since one symbol may convey impression of
two/more objects.
15.
16. The alphabets and numbers together are used in this system of
coding.
The group of items is coded by alphabets and subgroups and
items of these groups are coded by numbers to identify the
exact item.
The numbers used also give specifications like size, length,
breadth, thickness, height, volume and weight etc.
17.
18.
19. Under this system of codification, within the range often numerals
0-9, some significance is attached to every digit in the code.
20.
21. Color-coding easily identifies small parts.
The various cables and wires of different colors are used in
electrical fittings to identify their polarities.
Color codes are also used in foundries to identify different
patterns and metals.
23. The fourth character of the PAN must be one of the
following, depending on the type of assesse:
C — Company
P — Person
H — HUF(Hindu Undivided Family)
F — Firm
A — Association of Persons (AOP)
T — AOP (Trust)
B — Body of Individuals (BOI)
L — Local Authority
J — Artificial Juridical Person
G — Govt
23
24. British/Brisch Codification:
The Brisch system named after a prominent consulting engineer in
the UK consists of seven digits and is applied in three phases.
The items are grouped into suitable preliminary categories, such as
assemblies, sub assemblies, components, off the shelf items.
25. Kodak Codification:
The Kodak system has been developed by East Man Kodak Company of
New York which consists of 10 digits of numerical code.
Major grouping is based on the source of supply.
Coding is contributed by only procurement.
Hardware suppliers
Hardware catalogues
Hardware item
123
456
789
26. Benefits
Important factor in indenting, purchasing and issuing
activities.
Wrong identification results in wrong purchases.
Words description can be used but they are too long,totally
inadequate and Prone to errors.
Accurate and logical identification.
Avoidance of Long and unweilding description.
Prevention of duplication.
Product Simplification.
27. Minimizing of clerical work.
Accurate ane reliable accounting and recording.
Easier computerisation.
Better alternative selection.
Simplifies Costing.