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Submitted by
Chandra Mouli P
118CR0134
Tribology of Materials (CR-4102)
Assignment - 1
Course Mentor,
Prof. Debasish Sarkar
Department of Ceramic Engineering
Topic – Fundamentals of Lubrication
What is Lubrication ?
The presence of a substance in between the layers of a material to minimize friction between two
surfaces is referred to as Lubrication.
The term “Lubrication” is applied to two different situations, they are :
• Solid Lubrication
• Liquid Lubrication
• Gas/Air Lubrication
 Any substance employed as a powder or a thin, solid coating on a surface to prevent from harm
during a relative movement by reducing friction and wear is referred to as a Solid lubricant.
 A thick fluid layer between two moving surfaces inhibits solid–solid contact and can reduce friction
significantly is known as Liquid Lubrication.
 The friction between two moving surfaces can be reduced by putting a thick layer of air between
them is known as Gas/Air Lubrication.
Introduction
Types of Lubrication
There are 4 types of Lubrication, they are :
o Solid Lubrication
o Semi-Solid Lubrication
o Liquid Lubrication
o Gas/Air Lubrication
 Solid Lubricants include Silicon/Graphite powders and Molybdenum-disulfide
 Semi-Solid Lubricants include Grease and Wax
 Liquid Lubricants include Oils and Gel
 Gas/Air Lubricants include Air, Nitrogen and Helium
Types of Lubrication with examples
Semi-Solid Lubricant Solid Film Lubricant
Liquid Film Lubricant
Classification of Lubrication Regime
Types of Lubrication regimes :
o Hydrostatic Lubrication
o Hydrodynamic Lubrication
o Elastohydrodynamic Lubrication
o Boundary Lubrication
o Mixed Lubrication
Regime of Lubrication
The sort of Lubrication film formed under specified operating circumstances and depends on the
degree of contact between surfaces is referred as the Regime of Lubrication.
Fluid Lubrication without an external pumping agency
Schematic of Fluid Lubrication Regime
Hydrostatic Lubrication
• Hydrostatic Lubrication is defined as the full separation of
a kinematic pair's conjugated surfaces by a layer of fluid
that is pressured by an external piece of equipment.
• Hydrostatic Bearings have a great load-carrying capability
at low speeds, thus they're employed in applications like
huge telescopes and radar tracking systems that require
both high weights and low speeds
• When there is little or no relative motion between the surf
aces, Hydrostatic Lubrication is utilized
Hydrostatic Bearing
Hydrostatic thrust bearing with circular step pad
Hydrodynamic Lubrication
• Hydrodynamic Lubrication is described as a thick fluid layer
between two moving surfaces that prevents contact and
minimizes friction.
• Fluid-film or thick-film Lubrication is another name for
Hydrodynamic Lubrication
• Hydrodynamic Lubrication requires pressure build-up in the film
due to relative motion of the surfaces
• Hydrodynamic Lubrication doesn’t require any external pumping
agent
Hydrodynamic Bearing
Partial sleeve bearing having bath-type Lubrication
Elastohydrodynamic Lubrication
• Elastohydrodynamic Lubrication is a subset of hydrodynamic
Lubrication in which the contacting materials' elastic deformation
plays a key part in the lubrication process.
• Elastohydrodynamic Lubrication is most easily induced in severely
loaded contacts, such as point contacts of ball bearings and line
contacts of roller bearings and gear teeth, where stresses
operate across relatively tiny contact surfaces.
• Adhesive wear occurs during start–stop operations in
Elastohydrodynamic Lubrication, and corrosive wear of the
bearing surfaces can also occur as a result of lubricant
interaction.
Elastohydrodynamic Bearing
A Radial Ball Bearing
Boundary Lubrication
• Boundary Lubrication occurs when solid surfaces are sufficiently
close together that surface interaction between monomolecular
or multimolecular Lubricant films (liquids or gases) and solid
asperities dominates contact
• On bearing surfaces, Boundary Lubricants generate an easily
sheared coating, reducing adhesive and Chemical wear
• Boundary Lubrication can also occur in a starving contact
• Solid Lubricants are not subject to Boundary Lubrication
• On bearing surfaces, Boundary Lubricants generate an easily
sheared coating, reducing adhesive and chemical wear
Boundary Lubrication
Mixed Lubrication
• A grey region known as Mixed Lubrication exists between the
Hydrodynamic/Elastohydrodynamic and Boundary Lubrication
regimes, in which two Lubrication processes may be active
• Although there are more frequent solid contacts in Mixed
Lubrication, at least a portion of the bearing surface is
supported by a partial Hydrodynamic coating
• Mixed Lubrication is also known as Quasi-Hydrodynamic
Lubrication, Partial Fluid Lubrication, or Thin-Film Lubrication.
Mixed Lubrication
Advantages of Lubrication
o Keeps friction and wear at bay
o Protects the equipment
o Enhances the temperature control
o Improve the Life Span, Efficiency and reliability of equipment/machinery
o Reduces the downtime and cost associated with maintenance and repair
Disadvantages of Lubrication
o Increased in component wear
o Bearing damage
o Premature failure
o Higher energy usage
o Increased operating and maintenance costs
THANK YOU

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Chandra Mouli P (118CR0134) Tribology of Materials

  • 1. Submitted by Chandra Mouli P 118CR0134 Tribology of Materials (CR-4102) Assignment - 1 Course Mentor, Prof. Debasish Sarkar Department of Ceramic Engineering Topic – Fundamentals of Lubrication
  • 2. What is Lubrication ? The presence of a substance in between the layers of a material to minimize friction between two surfaces is referred to as Lubrication. The term “Lubrication” is applied to two different situations, they are : • Solid Lubrication • Liquid Lubrication • Gas/Air Lubrication  Any substance employed as a powder or a thin, solid coating on a surface to prevent from harm during a relative movement by reducing friction and wear is referred to as a Solid lubricant.  A thick fluid layer between two moving surfaces inhibits solid–solid contact and can reduce friction significantly is known as Liquid Lubrication.  The friction between two moving surfaces can be reduced by putting a thick layer of air between them is known as Gas/Air Lubrication. Introduction
  • 3. Types of Lubrication There are 4 types of Lubrication, they are : o Solid Lubrication o Semi-Solid Lubrication o Liquid Lubrication o Gas/Air Lubrication  Solid Lubricants include Silicon/Graphite powders and Molybdenum-disulfide  Semi-Solid Lubricants include Grease and Wax  Liquid Lubricants include Oils and Gel  Gas/Air Lubricants include Air, Nitrogen and Helium
  • 4. Types of Lubrication with examples Semi-Solid Lubricant Solid Film Lubricant Liquid Film Lubricant
  • 6. Types of Lubrication regimes : o Hydrostatic Lubrication o Hydrodynamic Lubrication o Elastohydrodynamic Lubrication o Boundary Lubrication o Mixed Lubrication Regime of Lubrication The sort of Lubrication film formed under specified operating circumstances and depends on the degree of contact between surfaces is referred as the Regime of Lubrication.
  • 7. Fluid Lubrication without an external pumping agency Schematic of Fluid Lubrication Regime
  • 8. Hydrostatic Lubrication • Hydrostatic Lubrication is defined as the full separation of a kinematic pair's conjugated surfaces by a layer of fluid that is pressured by an external piece of equipment. • Hydrostatic Bearings have a great load-carrying capability at low speeds, thus they're employed in applications like huge telescopes and radar tracking systems that require both high weights and low speeds • When there is little or no relative motion between the surf aces, Hydrostatic Lubrication is utilized Hydrostatic Bearing Hydrostatic thrust bearing with circular step pad
  • 9. Hydrodynamic Lubrication • Hydrodynamic Lubrication is described as a thick fluid layer between two moving surfaces that prevents contact and minimizes friction. • Fluid-film or thick-film Lubrication is another name for Hydrodynamic Lubrication • Hydrodynamic Lubrication requires pressure build-up in the film due to relative motion of the surfaces • Hydrodynamic Lubrication doesn’t require any external pumping agent Hydrodynamic Bearing Partial sleeve bearing having bath-type Lubrication
  • 10. Elastohydrodynamic Lubrication • Elastohydrodynamic Lubrication is a subset of hydrodynamic Lubrication in which the contacting materials' elastic deformation plays a key part in the lubrication process. • Elastohydrodynamic Lubrication is most easily induced in severely loaded contacts, such as point contacts of ball bearings and line contacts of roller bearings and gear teeth, where stresses operate across relatively tiny contact surfaces. • Adhesive wear occurs during start–stop operations in Elastohydrodynamic Lubrication, and corrosive wear of the bearing surfaces can also occur as a result of lubricant interaction. Elastohydrodynamic Bearing A Radial Ball Bearing
  • 11. Boundary Lubrication • Boundary Lubrication occurs when solid surfaces are sufficiently close together that surface interaction between monomolecular or multimolecular Lubricant films (liquids or gases) and solid asperities dominates contact • On bearing surfaces, Boundary Lubricants generate an easily sheared coating, reducing adhesive and Chemical wear • Boundary Lubrication can also occur in a starving contact • Solid Lubricants are not subject to Boundary Lubrication • On bearing surfaces, Boundary Lubricants generate an easily sheared coating, reducing adhesive and chemical wear Boundary Lubrication
  • 12. Mixed Lubrication • A grey region known as Mixed Lubrication exists between the Hydrodynamic/Elastohydrodynamic and Boundary Lubrication regimes, in which two Lubrication processes may be active • Although there are more frequent solid contacts in Mixed Lubrication, at least a portion of the bearing surface is supported by a partial Hydrodynamic coating • Mixed Lubrication is also known as Quasi-Hydrodynamic Lubrication, Partial Fluid Lubrication, or Thin-Film Lubrication. Mixed Lubrication
  • 13. Advantages of Lubrication o Keeps friction and wear at bay o Protects the equipment o Enhances the temperature control o Improve the Life Span, Efficiency and reliability of equipment/machinery o Reduces the downtime and cost associated with maintenance and repair
  • 14. Disadvantages of Lubrication o Increased in component wear o Bearing damage o Premature failure o Higher energy usage o Increased operating and maintenance costs