CVS is a company that provides design, manufacturing, installation, and consulting services for continuous casting machines (CCMs) and other steel production equipment. It has offices in Turkey and several other countries. CVS can customize CCMs to produce specific sections of billets or blooms and incorporates modern equipment like electromagnetic stirrers for quality control. The CCMs integrate various components and automation systems to continuously cast steel from ladle to cooling bed. CVS has extensive experience having completed many CCM projects worldwide.

1. CONTINUOUS CASTING
MACHINE
(CCM)
CVS - COMPANY PRESENTATION
YOUR ONE STOP SOLUTION PROVIDER
F O R M E LT S H O P A N D R O L L I N G M I L L
Design
Manufacturing Offices
Erection CVS TURKEY
Training CVS Europe (Italy)
Consultancy CVS Egypt
Innovation CVS Ukraine
Process CVS Iran
Development
FROM CONCEPT TO COMMISSIONING
info@cvs.com.tr www.cvs.com.tr

2. CVS - COMPANY PRESENTATION
CVS provides plants & equipment for
minimills, also in “turn-key” solution.
CVS covers the complete design and
manufacturing activities for green-field
projects as well as revamping/upgrading of
existing plants and equipment.
CVS manufactures spare parts & components
for meltshops & rolling mills.
CVS provides technical assistance and
consulting service to steel production.
CVS - COMPANY PRESENTATION
CVS headquarter is placed in the industrial
region of Gebze, just east of Istanbul, close to
many major ports
Our modern facilities consists of more than
50,000 sqm of closed area and a land of
additional approx. 50,000 sqm
CVS workforce is formed by over than 750
specialized workers and engineers with a
modern machinery park to undertake even the
most challenging projects.
Over than 270 engineers and administrative
employees are involved in the design and
management of the projects.

3. CCM
CCM - GENERAL PLAN VIEW

4. CCM - SIDE VIEW
CCM - DESIGN CONCEPT
According to customer request, CCM can be equipped with the necessary modern
equipment to produce high quality casted products, such as tundish of delta type to
reduce inclusions in the mould, long copper tube to improve primary cooling on the billet
surface, automatic mould level control system, high casting radius to reduce stress
during unbending, secondary spray cooling divided in three zone for a better cooling
effect and control, walking beam cooling bed for the straightening of the long billets.

5. CCM - PROJECT SAMPLE
CCM - DESIGN CONCEPT
CCM can be designed to produce square billets in the sections between 100 to 200 mm²
and blooms between 180 to 260 mm².
Special designs for beam blank and round sections between 160 to 440 mm can be done.
Radius of 5-12 m and mould length of 750-1000 mm can be designed according to project
requirement.
For some special casting, vertical continuous casting application can be considered.
The CCM can be fitted with up to eight casting strands in order to satisfy the production
schedule given by the EAF.

6. CCM - EQUIPMENTS
MAIN EQUIPMENTS
Ladle Turrets
Ladle Turret Weighing System
Ladle Cover Manipulator
Tundish & Tundish Car
Tundish Weighing System
Tundish Pre-Heater & Dryer
Moulds & Mould Oscillation
Foot Rolls
Mould Level Control
E.M.S.
Secondary Cooling
Withdrawal &Straightener
Pinch Rolls & Tourch Cutting
Dummy Bars & Parking Units
Roller Tables & Cooling Bed
LADLE TURRET
Different
Designs
&
Solutions

7. LADLE TURRET
• Liftable Arms • Independent Arms
• Fixed Arms • Twin Ladle Car
LADLE TURRET WEIGHING SYSTEM
W e i g hi n g S ys t e m

8. LADLE COVER MANIPULATOR
Cover
Manipulator
Turret
LADLE SHROUD MANIPULATOR
Tu n d i s h
Ladle
Shroud
Manipulator
Ladles
Ladle
Turret

9. LADLE SHROUD MANIPULATOR
Ladle
Ladle
Shroud
Manipulator
Shroud
TUNDISH
Tu n d i s h
Tu n d i s h C o ve r
• Delta Shape
• High Residence Time
• Better Inclusion Flotation
• High Tundish Life
• Adaptable to close casting

10. TUNDISH CAR
Tu n d i s h
Car
Cables
Rail
System
TUNDISH CAR
• C a n t i l e v e r Ty p e
• R a i l Ty p e
• S e m i - c a n t i l e v e r Ty p e
• L i f t a b l e Ty p e
• Serving to support the tundish and adjust it to
casting position.
• Quick nozzle changer system
• Adaptable to stopper rod mechanism
• Weighig Load-cells
• Emergency Translation via electric motor

11. TUNDISH CLOSE CASTING SYSTEM
With
Liftable
Tu n d i s h
Car
Mould Sub-Entry
Shroud
TUNDISH CAR WEIGHING SYSTEM
Tu n d i s h C a r
Weighing System

12. TUNDISH PRE-HEATER & DRYER
STRAND OPERATOR PANEL SUPPORT
Tu n d i s h
Control Panels

13. MOULDS
Moulds
MOULDS & FOOT ROLLERS
Mould
Foot
Rollers
Electric Motor
for Oscillation

14. RADIOACTIVE MOULD LEVEL CONTROL
Shutter
High speed sampling
of the level in the mold
MAGNETIC MOULD LEVEL CONTROL
Liquid Sensor
Eddy Body Connector
Steel
Currents
Flexible
Protection Hose
Cap
ILD
Sensor
Alternating
Magnetic
Copper Field
Mould

15. MAGNETIC MOULD LEVEL CONTROL
Mould ILD Detector
OPTIC MOULD LEVEL CONTROL
Black & White
Monitor
Haco
Mould
Optical Sensor

16. MOULD OSCILLATION
Air
Spring
Electric
Mould Support Eccentric Motor
Gear Box
MOULD OSCILLATION
Air
Spring
Mould Support
Hydraulic Unit

17. MOULD OSCILLATION
• Heavy-duty design
• Sized to support the mould housings assembly
•Adjustable stroke, frequency and negative strip time
• Designed to permit mould oscillation along the casting radius
• Easy access to the mechanism
itself
• Protected from the cooling chamber
environment
• Allowing for fast and precise
positioning
MOULD OSCILLATION MONITORING SYSTEM
Mould
Sensor
Graphics On Screen

18. E.M.S.
Electro Magnetic
Stirrer
Magnetic
Coils
E.M.S.

19. E.M.S.
FEM building of a system Visualization of a detail of the
consisting of stirrer magnetic induction flux lines,
+ mould + steel. for a single electric phase
E.M.S.
Internal type MEMS
Cartridge-Type
MEMS
Water Out
Sub-Chamber
Internal M-EMS
Without
Stainless Mould
Steel Case Support
MEMS Assembly
Water In

20. E.M.S.
External type MEMS
Cartridge-type
Mould
Mould
External
MEMS M-EMS
Water Water
Connection
Box Mould
Support
Assembly
With Stainless
Steel Case
Sub-chamber
SECONDARY COOLING
Cooling
Chamber
Cooling
Systems

21. SECONDARY COOLING
• Heat resistant concrete walls
• Modular structure
• Steel doors and walkways allow
maintenance access to the
sprayers and to the bow guide
• Visual inspection openings
• Steam extraction fan
• Automatic Control of Spray
Water Quantity
• Completelly water spray nozzle
or air mist design
• Guiding rollers
Secondary Cooling Area
SECONDARY COOLING
Water Spray
System
Foot Rolls

22. ROLLS
Rolls
Rolls
ROLLS
Rolls

23. WITHDRAWAL & STRAIGHTENER
WITHDRAWAL & STRAIGHTENER

24. DUMMY BARS & PARKING UNITS
DUMMY BARS & PARKING UNITS
Rigid
Dummy Bar
Parking
Unit

25. PINCH ROLLS
Pinch
Rolls
Auxiliary
Pinch Rolls
PINCH ROLLS
Pinch Rolls
Auxiliary
Pinch Rolls

26. INTERMEDIATE ROLLS TABLE
Rigid
Auxiliary
Dummy Intermediate Pinch
Bar R o l l s Ta b l e Rolls
INTERMEDIATE ROLLS TABLE
Intermediate
Rolls
Ta b l e

27. TOURCH CUTTING SYSTEM
Auxiliary To u r c h
Pinch Cutting
Rolls
Tr a n s p or t
R o l l e r Ta b l e
Crop End Box
MOVABLE & TRANSPOR ROLLER TABLE
To u r c h D i s c h a r g e R o l l e r Ta b l e
Cutting
Tr a n s p o r t
R o l l e r Ta b l e
M o v a b l e R o l l e r Ta b l e

28. DISCHARGE ROLLER TABLE
D i s c h a r g e R o l l e r Ta b l e
Billet
Tr a n s fe r C a r
Billet
Lifting
S ys t e m
Marking
Machine
Designed to move the billets from the elevated position above the discharge roller
table to the cooling bed area
DISCHARGE ROLLER TABLE
Billet
B i l l e t Tr a n s f er C a r Lifting
S ys t e m
The transfer system is composed by a bridge beam that spans over the
removal area and translates across it.

29. WEIGHING SYSTEM
Weighing W e i g hi n g S ys t e m
S ys t e m L o a d e d Unloaded
COOLING BED
The bed is composed by two frames having a set of mounted blades: one frame is
fixed while the other is alternately moved in a vertical and horizontal direction by two
sets of hydraulic cylinders.
Wa l k i n g B e a m S ys t e m
H yd r a u l i c
S ys t e m

30. COOLING BED
During its movement, the movable
frame advances the billets along the
fixed frame thus allowing an uniform
cooling of each bar.
Discharge
Roller
Ta b l e
Walking Beam Cooling Bed
COOLING BED
Walking Beam Unit
Discharge
R o l l e r Ta b l e

31. CCM AUTOMATION
Casting
Platform
Control
Strand
Control
CCM AUTOMATION
Walking
Beam
Control
Discharge
Ar e a
Control

32. SOME OF OUR REFERENCES
Thank You For Your Patience
www.cvs.com.tr