This document provides information on the capabilities of Electronic Controls and Discharge Systems Pvt Ltd (ECDS). It details their electronic manufacturing capabilities including PCB assembly, enclosure manufacturing, and ballast testing. It also outlines their mechanical manufacturing capabilities such as plastic injection moulding, powder coating, and other metal fabrication services. Finally, it lists some of ECDS' global customers and certifications to demonstrate their experience and quality standards.

1. Electronic Manufacturing Services | Mechanical Manufacturing Services | Powder
Coating| Plastic Injection Moulding| Wires & Cables | Lighting Products

2. Delivering
Solutions
Leading the revolution in truly high technology products and delivering solutions for
your electronics and mechanical manufacturing requirements

3. Discover
High quality ISO 9001: 2008 compliant, high technology electronics & mechanical
manufacturing services along with plastic injunction moulding & powder coating
solutions.

4. Global
Customers
A decade of proven track record of serving customers across the globe with our capability
of manufacturing products certified by BSI, UL & BASEEFA

5. Electronic Controls and Discharge Systems Pvt Ltd (ECDS)
1. Established in 2001, in association with Venture Lighting, USA.
2. 100000 Sq ft built up area with over 350 employees.
3. Located in CSEZ – Cochin, India.
4. ISO 9001:2008 certified.
5. Dedicated R&D team.
6. UL Lab.
7. Large customer base in North America, Europe, Australia, Newzealand & Korea
8. Varied engineering capabilities in Electronics and Mechanical Manufacturing.

6. Engineering Capabilities
Electronic Manufacturing Capabilities
Our electronic manufacturing group can fabricate to any level of design for prototyping and
this also includes specific needs like low volume production or mass production .
This includes single/double-sided boards.
Surface mount technology, subsystem assembly.
Full system assembly and enclosure manufacture for discrete products.
Major Electronic capabilities –
Design of circuits.
Manufacturing and assembly of electronic products.
Testing of ballasts in UL approved lab.
Max PCB - 508 x 457 mm.
All types electronic testing equipment.

7. Engineering Capabilities
Mechanical Manufacturing Capabilities
ECDS engineers know how to assist customers with the concept and sketches, convert them
into design and prototype for Manufacture compliant drawing sets prior to carrying out the
actual manufacture. This includes components, sub-assemblies and assemblies, from sketched
through to highly detailed manufacturing drawings.
Major Mechanical capabilities -
Mechanical Systems Modeling.
Component design and manufacturing from range of 0.2mm to 3mm.
Presses ranging from 10Ton to 110 Ton.
CNC Turret punching machine having capacity of 0.6 to 3mm sheets.
3-D Solid Models.
CAD/Pro Engineer.

8. Engineering Capabilities
Plastic Injection Moulding.
Max Distance between tie bars320 x 320 mm
Max Over all Platen size480 x 480 mm
Max daylight720 mm
Mould height (Min/max)180/410 mm
Mould opening stroke 310 mm
Max component weight153gm
Screw diameter35mm
Bi metallic screw barrel

9. Engineering Capabilities
Powder Coating
Bright designs, surprising appearance, vibrant colors make your product very
impressive. When it comes down to appearances and long lasting protection with
color think of ECDS powder coating services.
Automatic Powder Coating
The Automatic Powder Spraying system has the
versatile powder application with reciprocating guns
for accurate and controlled coating thickness to ensure
proper coverage at all corners and crevices. This process
is done in an enclosed, dust-free, atmosphere to give a
vibrant finish. What more! The process is very
environmental friendly.
Manual Powder Coating
For low volume production runs we also have three Booths for manual power
coating process to apply elegant finishes on products in various colors.

10. Engineering Capabilities
R & D LAB
Our Research and development team works closely with the customer to understand the concept
and, design and develop the prototype which is tested as per standards. We take a sign off for
Tested Prototype customer for mass production.
Major activity done by R&D
Concept understanding from customer.
Designing the prototype.
Product Development of prototype.
Handing over to the customer approval.
Establish the production process on approval.
Ballast Testing UL accredited Labs.
ECDS has been assessed and found to be eligible to participate in the Client test data program
(CTDT) by underwriters laboratories (UL) according to the standards UL 1029 and UL 935 and
have world-class ballast testing UL lab in place.

11. Engineering Capabilities
CAD Centre
We knows how to transform your visions to reality through advanced 3D modeling, system
analysis, and innovative design. Our CAD team work very closely with research team to
develop the design in solid works or in CAD.
Major Design software.
Auto CAD Drawing.
Solid Works.

12. Certifications
DEKRA CERTIFICATION ISO NVT QUALITY CERTIFICATION KEMA CERTIFICATION ISO
9001-2008 ECDS ISO 9001-2008 LSS 9001-2008 LRI

13. Global Customers
Some of our prestigious customers
Venture Lighting India, USA, UK, Australia, Newzealand.
Harvard Engineering PLC.
Venture Power Systems India.
Fiberstars Inc. USA/Energy Focus Inc. USA.
Akida Holdings, USA.
Interpower Co. Ltd. Korea.
CEMA Electric Lighting product India Private Limited.
Family safe systems, UK.

14. Associate Companies
Lighting Systems & Solutions Lighting Resources
(India) Private Limited (India) Private Limited
Lighting Systems & Solutions (India) Lighting Resources (India) Private Limited is a
Private Limited is a manufacturer of contract manufacturing location for mechanical
metal halide lamp and delivers world- services with capacity to support plastic
class Quartz Metal halide lamps to injection molding and powder coating apart
global market, ensuring a high level of from supporting all mechanical activities.
quality.

15. What Can We Do For You ?
Electronic Mechanical
We Build Your
Manufacturing Manufacturing
Products
Services Services
•Electronics Design •Plastic Injection Moulding
•New Product Development •Pressure Die Casting Stand alone
•Test Development •CNC Punching or
•Electronic Device Manufacturing •Press Brakes
•Contract Manufacturing •Wire Forming Fully Integrated,
•Lighting Electronics •Deep Drawing Under One Roof
•Electronic Ballasts and Ignitors •Powder Coating
•Complete System Assembly •Wire Manufacturing
•Lighting Fixtures and Assembly
Delivering Solutions

16. EMS Infrastructure
Type Make
Chip mounter Fuji
SMT line chip mounter ( Chip mounter,
Panasonic kme adhesive dispenser, Hot flow
oven ) Create, Create ,Blundel-ersa
Wave soldering machine Speed line technologies
Wave soldering machine Sun east
Auto insert machine Universal
Zero ion ionic contamination cleanliness tester Aqueous
In-circuit tester Okano
Wash line Aqueous
Incircute tester machine Agilent
Digital oscilloscope Yokogawa
Single- phase ac power source Pacific power source
Electronic compliance analyzer Extech
True RMS multimeter Fluke

17. EMS Infrastructure
Type Manufacture
AC current leakage tester Simpson
Dry block probe calibrator Omega
Thermocouple and fine wire welder Omega
Thermal testing equipment
High voltage probe
Shel lab digital laboratory incubator
PCB visual inspection aid
68wdc ballast burn in test equipment
Ignitor brown out test equipment
Low wattage electronic ballast test bench
Torroid coil winding machine
Coil winding machine
Automatic 6 spindle coil winding machine

18. MMS Infrastructure
Type Manufacture
Trumpf trurumatic 2000r CNC punching machine Trumpf
Baykal press brake Press and shears
Adira press brake Axe and status
Adira press brake Axe and status
Deep drawing machine 150t Press and shears
Power press ranging from 10t to 110t Sgec Rhino
L&T
Vp-84 Vikumplast
Plastic injection moulding machine St 50 windsor
Thermoplastic wire manufacturer machine
Wire forming machine

19. SMT LINE
CHIP MOUNTER
Manufacturer : CREATE
Model : CM86C-M2U
Specifications :
Through Put :21000cph(Component/hr)
PCB Size : Max. 350mm x 250mm
: Min. 80mm x 50mm
Thickness : 1.6mm
Applicable Parts : 0603(0201) to 20 x 20mm
: Max. Height 4.0mm
PANASONIC KME ADHESIVE DISPENCER
Manufacturer : CREATE
Model : BD12S-MRU
Specifications :
System Tact Time : 0.12sec/point
PCB Size : 350mm x 250mm
Thickness :1.6mm
HOT FLOW OVEN
Manufacturer : BLUNDEL-ERSA
Model :HOTFLOW 7
Specifications :
Heating zone :7
Top :3
Bottom :3
Cooling :1
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20. CHIP MOUNTER
Manufacturer : FUJI
Model : XP142E FUJI
Specifications :
Through Put : 0.165 Sec/Component
: 21800 Component/hr
PCB Size : Max. 457mm x 356mm
: Min. 80mm x 50mm
Thickness :1.6mm
Applicable Parts : 0603(0201) to 20 x 20mm
: Max. Height 6.0mm
Placing Accuracy : Chips ±0.05mm, ±0.1mm (6 sigma)
QFP ±0.03mm (3 sigma), ±0.06mm
(6 sigma)
AUTO INSERT MACHINE
Manufacturer : UNIVERSAL
Model : 6241B
Specifications :
PCB Size : 350mm x 250mm
Thickness : 1.6mm
Applicable Parts : Max. Length 22mm
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21. WAVE SOLEDRING MACHINE
Manufacturer : SUN EAST
Model : SA-3J(S)
Specifications:
Outline Dimensions(LxwXh) : 3000x1350x1660
PCB Size : 50~ 300mm
Production rate : Max.2400Pcs/8h
Conveyor speed : 0.5~1.8M/Min.
Solder pot heater : 220V 1.4KWx9=12.6kw
Solder capacity : 400Kg
Solder Temperature : Max. 300˚C
WAVE SOLDERING MACHINE (LEAD FREE)
Manufacturer : SPEED LINE TECHNOLOGIES
Model : EPK GOLD
Specifications :
Solder Pot Temp. : 260˚C
Conveyor : Finger
Conveyor Speed :1 Meter/Min.
Range of Solder Wave-
Lamda type : 1750-1950 RPM
1’st Nozzle : Air
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22. AUTOMATIC 6 SPINDLE COIL WINDING MACHINE TORROID COIL WINDING MACHINE
COIL WINDING MACHINE
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23. ZERO ION IONIC CONTAMINATION CLEANLINESS TESTER
Manufacturer : Aqueous
Model : Z1-100A
Specifications :
Compiance : MIL-C-28809, MIL-P-55110,
: MIL-STD-2000 and IPC-TM650-2.3.36.
Equivalence Factor :3.68
Program Memory : 50 Testing Protocol
Printer : Yes
Serial Port : RS-232 (4800/9600 Baud)
IN-CIRCUIT TESTER
Manufacturer : OKANO
Model : AT-01
Specifications :
Measurement Ranges-
Resistance : 0.429(Ω)~26.0(MΩ)
Capacitance : 0.16(nF)~1.0(F)
Inductance : 1.0(H)~400(H)
Diode : 3.999(V)~39.99(V)
DC Voltage : 3.999(V)~39.99(V)
Pass / Fail Tolerance : +999(%)~ -100(%) or absolute value
Guard : Max. 10(point/step)
: Max. current 250(mA)
Testable PCB size(WxDxH) : 420x290x100
(Other size are available by special order)
Max. Air : 360(kg) [5(kg/cm²) Air injection]
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24. INCIRCUTE TESTER MACHINE
WASHLINE Manufacturer : AGILENT
Manufacturer : Aqueous
Model : SMT 400CL
POTTING MACHINE
Manufacturer : SEALAND EQUIPMENT AND ENGINEERING INC
Model : SEE-FLO 690
Specifications :
Hardener Resin Ratio : 1:0.45
Pressure Supply Tanks : 2 Gallon to 60 Gallon
Transfer Pumps : 5g Pails, 55g Drums or Totes
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25. DIGITAL OSCILLOSCOPE
Manufacturer :Yokogawa
Model : DL7440
Specifications :
Rated supply voltage : 100 to 120VAC/220 to 240VAC
Rated supply voltage frequency : 50/60Hz
Permitted supply voltage
frequency range : 48 to 63 Hz kHz
Maximum power consumption : 320 VA
Insulation resistance : 10MΩ or more at 500VDC
Weight : Approx. 10 Kg
THERMAL TESTING EQUIPMENT
Model number :ESS-30
Serial number : 27663
Temperature range : -70°C to +77°C
Input voltage : 400V 3PH 50Hz
Input frequency : 50 or 60Hz
Maximum load : 119A
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26. SINGLE- PHASE AC POWER SOURCE
Manufacturer : Pacific Power Source
Model : 140ASX
Specifications :
No. of Out puts :1
Number of Phase :1
Frequency Range :15Hz to 1.2 kHz
Output 1 Max Power : 4000 watts
Max output Current : 32A
THD : 0.330105db
ELECTRONIC COMPLIANCE ANALYZER
Manufacturer : Extech
Model : 7440
Specifications :
Output Rating : 5KV AC @40mA,6KV DC @10mA
Ramp High(DC) : 12mA
Charge-LO : 0.0 – 350.0 uA DC
HI-Limit : 0.0 – 40.00mA AC
0.0 – 3500uA/3000 – 9990uA DC
LO - Limit : 0.0 – 9.999mA AC
0.0 – 999.9 uA DC
Arc Detection :1-9
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27. TRUE RMS MULTIMETER
Manufacturer : FLUKE
Model : 175
Specifications :
Maximum voltage between
any terminal and earth ground : 1000V DC or AC RMS
Surge Protection : 8kV
mA Fuse : 440 mA,1000 V Fuse
Ampere Fuse : 11A , 1000 V Fuse
Battery Life : Alkaline: 300 hrs typical
AC CURRENT LEAKAGE TESTER
Manufacturer : SIMPSON
Model - 229-2
Specifications :
Ranges-
AC Current : 0-0.3-1-3-10 mA
AC Voltage : 0-150 and 0-300 Volts
Short Test : Red Arc:30 mA FS
Green Arc:10mA or less
Resolution : 5µA on 0-0.3 mA range
Accuracy : ±3% at 60Hz
Input Impedance : for current tests, 1.5K Ω
in parallel with 0.15 mF
Input Resistance : 0.5 for 150V range, 1.0 M Ω for 300V range
Overload Protection : up to 500V peak momentary on all ranges
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28. POWER ANALYZER
Manufacturer : Yokogawa
Model : PZ400
Specifications :
Measurement Voltage Range : 30-2000Vpk
Measurement Current Range
Direct input : max 5Arms for 253751
: max 20Arms for 253752
External input : max 500mVrms
Frequency Range : DC to 2MHz
DIFFERENTIAL PROBE
Manufacturer : TEKLOCITY
Model : PZ400
Specifications :
Bandwidth : Dc to 70MHz(-3dB)
Accuracy : +/-2%
Power requirements : 4XAA cells or 6VDC/200mA
mains adaptor
Output Voltage : +/-7V
CMRR typical : -80dB@ 60Hz,-50dB @1MHz
Attenuation : 1:100/1000
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29. HIGH VOLTAGE PROBE
Model : P6015A
Specifications :
Nominal Length : 10 ft
Atten. : 1000X
BW : 75 MHz
Rise Time : 4.0 ns
Loading : 100 Meg 3 pF
Max Input V : 20 kV
Compensation Range : 7 to 49 pF
SHEL LAB DIGITAL LABORATORY INCUBATOR
Model : GI7
Specifications :
Capacity : 6.7 cu.ft.
Interior Dimensions WxDxH in. (cm) : 24 x 24 x 20 (61 x 61 x 51)
Exterior Dimensions WxDxH in. (cm) : 30 x 30 x 32 (76 x 77 x 81)
Temperature Range : 8°C above ambient to 70°C
Temperature Uniformity : +/-0.35°C at 37°C
Electrical Specifications : Volts: 120V Hertz: 50/60Hz
: Watts: 650W Amps: 4.5A
Jacket Type : Air
Shelving : 2 Supplied (9 Maximum)
Access Port : Yes
Interior Outlet : One
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30. DRY BLOCK PROBE CALIBRATOR
Manufacturer : OMEGA
Model : CL 1000A-230VAC
Specifications :
Target plate
temperature range : Ambient +11˚C to 260˚C
Accuracy : ±1.5˚C
Display resolution : 0.1
Stability : 0.15˚C
Probe well uniformity : 0.15
Heat – up time : From 38 to 260˚C(15 minutes)
Cool- down time : From 260˚C to 38˚C(70 minutes)
Power requirement : 1.6Amps @ 230VAC ≈ (±10%) 50/60 Hz,
275 W
Internal control sensor : Platinum RTD ,100 ohm,.00385,classA
THERMOCOUPLE AND FINE WIRE WELDER
Manufacturer : OMEGA
Model : TL- WELD
Specifications :
Energy output : 0-60 Joules
Welding capacity : Wires up to 1.1mm diameter
Duty cycle : Minimum 5-10welds/min
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31. PCB VISUAL INSPECTION AID
HIGH FREQUENCY ELECTRONIC BALLAST
TEST BENCH
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32. 68WDC BALLAST BURN IGNITOR BROWN OUT TEST
IN TEST EQUIPMENT EQUIPMENT
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33. LOW WATTAGE ELECTRONIC
BALLAST TEST BENCH
DIELECTRIC STRENGTH ANALYSER
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34. WIRE FORMING MACHINE
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35. TRUMPF TRURUMATIC 2000R CNC : Trumpf control with Radan CNC
Control:
software
PUNCHING MACHINE
Material
: 6.4mm
thickness:
Hole size: : 76mm
Sheet thickness: : 6.4mm
Sheet size: : 1250mm x 1250mm without reposition
Sheet weight: : 75 KGS
X axis travel: : 1270mm
Y axis travel: : 1270mm
Hit rate: : 420 hits per minute @ 25mm centers
: 90 meters per minute x axis, 60 meters
Feed rate:
per minute y axis
Fitted with: : Brush type table
Features 360 degree rotation to all tools
Dimensions: : Length 17' (5.18m)
: Width 7'6" (2.28m)
: Height 7'4" (2.23m)
: Nett weight approx. 8 tons (8128 KGS)
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36. BAYKAL PRESS BRAKE
MODEL : APHS1250X35
CAPACITY : 35 TON
MAX BED LENGTH : 1250mm
CONTROL : DM51 CNC CONTROL
TYPE : DOWN STROKING
ADIRA PRESS BRAKE
MODEL : QHX-6325-BI
CAPACITY : 630 KN
MAX BED LENGTH : 2500mm
MAX STROKE length : 100mm
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37. ADIRA PRESS BRAKE
MODEL : QHX63-25
CAPACITY :63 TON
MAX.BED LENGTH :2500mm
CONTROL : DNC 80
TYPE : UP STROKING
SPOT WELDING MACHINE
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38. DEEP DRAWING MACHINE 150T
POWER PRESS RANGING
FROM 10T TO 110T
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39. PRESS 80T PRESS 20T,10T
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40. Plastic injection mold machine
Specifications
Max Distance between tie bars :320 x 320 mm
Max Over all Platen size :480 x 480 mm
Max daylight:720 mm
Mold height(Min/max) :180/410 mm
Mold opening stroke :310 mm
Max component weight :153gm
Screw diameter :35mm
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41. Thermoplastic wire manufacturer machine
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