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PROCESS            CATIA V5


Design


Engineering

                   ENGINEERING & DESIGN           PROJECT MANAGEMENT
                  CATIA V5 - Primary Software                                                AUTOCLAVE                CNC PRE-PREG CUTTING              COMPOSITES CLEAN ROOM
Programming                                      Planning/Scheduling
                                                                                    Computer controlled               Table size – 6.5ft. x 12ft.       Class 100
                  FTP Secure Data Transfer       Primavera P6 software
                                                                                    Up to 220 psi and 650 degrees F   Cuts Pre-Preg Carbon Fiber        Climate controlled
                  Alias Design                   Real time planning – budget vs.
                                                                                    Liquid Nitrogen Storage Tank      Cuts Bagging Materials for Kits   Large walk in Freezer (pre-pregs)
                  Vericut Tool path Simulation   actual
                                                                                    11ft. dia. x 22ft. long inside    CAD data input                    Vacuum bagging system
Machining         Delmia Process Simulation      Resource planning

                                                     ALL SERVICES UNDER ONE ROOF – A ONE STOP SHOP
Tooling


Composites


Fabrication

                                                                                                                           METAL STAMPING                 SHEET METAL FABRICATION
Surfacing                                          LASER – 3 KW – 5-AXIS                  BLADDER PRESS               2000 ton – triple action          Shrinkers
                  (3) JOBS 5-AXIS CNC MILLS                                         5000 PSI
                  Simultaneous 5-Axis            Cut – up to ½” thick                                                 450 ton – double action           Stretchers
                                                 Flat and compound shapes           Max. part size –                  50 ton – mechanical press         Edge Formers
                  X=256”, Y=70”, Z=55”                                              31” wide x 72” long x 4” high
                                                 Steel, Aluminum                                                      Hydraulic 12’ brake               Iron Worker
Paint             16,000 RPM                                                        GFMI produces the tooling
                  16 HP                          Plastics - Acrylic                                                   Hydraulic 10’ shear               English Wheels


Assembly


Quality Control


Test
                                                                                          GLASS FORMING
                  (2) FIDIA 5-AXIS CNC MILLS      SLS RAPID PROTOTYPE                                                        PAINT SYSTEM                CMM INSPECTION ROOM
Shipping          Simultaneous 5-Axis            High Strength Nylon Parts from
                                                                                    Compound Formed Glass             (3) SAICO Downdraft Booths        Climate controlled
                  X=65”, Y=30”, Z=28”            CAD data                                                             (7) Downdraft Sanding Stations    Certified Granite Table
                                                                                    Tempered and Laminated
                  24,000 RPM                     Max. part size – 17” x 17” x 17”                                     Climate Controlled                CMM Digitizing System
                                                                                    Large Vacuum Former (acrylic)
                  46 HP                          Complex structural parts                                             PPG Paint Mixing System (Cert.)   Leica CMM
                                                                                    Auto/Aerospace/Locomotives
All Services Under One Roof - A One Stop Shop
                                                                                             Engineering & Design Services
                                                                                                FEA - NASTRAN




                                                                                             Prototype & Mock-up Production




                               Company Information


                               GFMI Aerospace and Defense
                                 11161 Slater Avenue                                         Tooling Production
                                Fountain Valley, CA 92708
                           Facility Size             130,000sq.ft.
                           Number of employees       140
                           Year Established          1979
                           DUNS number               045954625
                           CAGE Code                 4FLK3
                           Quality System            AS9100B
                                                     ISO 9001:2000


                                Contact Information                                          Manufacturing & Composites

  www.gfmiaero.com                                             www.metalcrafters.com

George Gaffoglio                  Adrian Corbett                 Catherine Merola
CEO                               Operations Manager             Business Manager
714-481-0786                      714-481-0781                   714-481-0790
714-351-2050 cell                 714-719-0419 cell              714-920-1782 cell
ggaffoglio@metalcrafters.com      acorbett@metalcrafters.com     cmerola@metalcrafters.com

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GFMI AEROSPACE DIVISION LINE CARD 4JUN10

  • 1. PROCESS CATIA V5 Design Engineering ENGINEERING & DESIGN PROJECT MANAGEMENT CATIA V5 - Primary Software AUTOCLAVE CNC PRE-PREG CUTTING COMPOSITES CLEAN ROOM Programming Planning/Scheduling Computer controlled Table size – 6.5ft. x 12ft. Class 100 FTP Secure Data Transfer Primavera P6 software Up to 220 psi and 650 degrees F Cuts Pre-Preg Carbon Fiber Climate controlled Alias Design Real time planning – budget vs. Liquid Nitrogen Storage Tank Cuts Bagging Materials for Kits Large walk in Freezer (pre-pregs) Vericut Tool path Simulation actual 11ft. dia. x 22ft. long inside CAD data input Vacuum bagging system Machining Delmia Process Simulation Resource planning ALL SERVICES UNDER ONE ROOF – A ONE STOP SHOP Tooling Composites Fabrication METAL STAMPING SHEET METAL FABRICATION Surfacing LASER – 3 KW – 5-AXIS BLADDER PRESS 2000 ton – triple action Shrinkers (3) JOBS 5-AXIS CNC MILLS 5000 PSI Simultaneous 5-Axis Cut – up to ½” thick 450 ton – double action Stretchers Flat and compound shapes Max. part size – 50 ton – mechanical press Edge Formers X=256”, Y=70”, Z=55” 31” wide x 72” long x 4” high Steel, Aluminum Hydraulic 12’ brake Iron Worker Paint 16,000 RPM GFMI produces the tooling 16 HP Plastics - Acrylic Hydraulic 10’ shear English Wheels Assembly Quality Control Test GLASS FORMING (2) FIDIA 5-AXIS CNC MILLS SLS RAPID PROTOTYPE PAINT SYSTEM CMM INSPECTION ROOM Shipping Simultaneous 5-Axis High Strength Nylon Parts from Compound Formed Glass (3) SAICO Downdraft Booths Climate controlled X=65”, Y=30”, Z=28” CAD data (7) Downdraft Sanding Stations Certified Granite Table Tempered and Laminated 24,000 RPM Max. part size – 17” x 17” x 17” Climate Controlled CMM Digitizing System Large Vacuum Former (acrylic) 46 HP Complex structural parts PPG Paint Mixing System (Cert.) Leica CMM Auto/Aerospace/Locomotives
  • 2. All Services Under One Roof - A One Stop Shop Engineering & Design Services FEA - NASTRAN Prototype & Mock-up Production Company Information GFMI Aerospace and Defense 11161 Slater Avenue Tooling Production Fountain Valley, CA 92708 Facility Size 130,000sq.ft. Number of employees 140 Year Established 1979 DUNS number 045954625 CAGE Code 4FLK3 Quality System AS9100B ISO 9001:2000 Contact Information Manufacturing & Composites www.gfmiaero.com www.metalcrafters.com George Gaffoglio Adrian Corbett Catherine Merola CEO Operations Manager Business Manager 714-481-0786 714-481-0781 714-481-0790 714-351-2050 cell 714-719-0419 cell 714-920-1782 cell ggaffoglio@metalcrafters.com acorbett@metalcrafters.com cmerola@metalcrafters.com