Stopping distance is the distance required to bring a vehicle to a complete stop from the moment the brakes are applied. It is the sum of the reaction distance traveled during the driver's reaction time and the braking distance. Reaction time can range from 0.3 to 1.7 seconds depending on the driver and conditions. The worst case stopping sight distance accounts for poor driving skills, low braking efficiency, and wet pavement with a perception-reaction time of 2.5 seconds. Braking performance depends on factors like vehicle weight, speed, grade, rolling resistance, aerodynamic drag, and drive line drag. Drum brakes provide better braking torque than disc brakes but are less consistent in performance.
Longitudinal Vehicle Dynamics
-Maximum tractive effort of two-axle and track-semitrailer vehicles.
-The braking force of a two-axle vehicle.
-Acceleration time and distance.
-Relationship between engine torque and thrust force.
-Relationship between engine speed and vehicle speed
Design,Analysis & Fabrication of suspension of all terrain vehicleZubair Ahmed
This document provides an overview of suspension systems for vehicles, including definitions of key terms. It focuses on designing the suspension system for an all-terrain BAJA vehicle. The document discusses dependent and independent suspension systems. For the BAJA vehicle, an independent suspension was selected. The design process involved selecting components, geometry, and simulation to optimize ride, handling, and other factors. Detailed design of front and rear suspension components is described, including wishbones, uprights, wheel hubs, stub axles, trailing arms, and more. Steering system design is also discussed.
This document provides an overview of a vehicle dynamics course. It discusses topics that will be covered such as vehicle dynamics fundamentals, load transfer, acceleration and braking performance, wheel alignment, handling, ride forces, suspension technologies, tires, and vehicle dynamic tests. The course will examine chapters on vehicle dynamics, longitudinal and lateral load transfer, tractive effort and forces, weight transfer, and the relationship between road loads and tractive resistance. It also provides examples of vehicle dynamic field tests. The goal is for students to gain an understanding of key vehicle dynamics concepts and metrics.
This document summarizes the key components and classification of automobile chassis. It discusses how a chassis consists of the engine, brakes, steering system, and wheels mounted on a frame along with other components like the transmission and controls. It then classifies automobiles based on factors like capacity, power source, number of wheels, and where the engine is located. Different types of frames are also outlined including conventional, integral, and semi-integral frames. The functions of various vehicle systems and forces acting on the chassis are summarized as well.
Materials for automotive body and chassis structure by sandeep mangukiyasandeep mangukiya
The document discusses materials used for automotive body and chassis structures. It outlines key requirements for these materials including lightweight, economic effectiveness, safety, and recyclability. Common materials discussed are steel, aluminum, magnesium, and various composites. Steel remains widely used due to its strength and crashworthiness. Aluminum and magnesium allow for weight reduction but have higher costs. Advanced composites further reduce weight but are also more expensive to produce.
It is obvious that vehicle weight has a linear relationship
with the energy to be dissipated (stored) and the change
in velocity required has a exponential relationship.
• Deceleration times and stopping distances vary
somewhat for all vehicles on a given road surface.
• It should then be obvious that sizing the brake system
components has critical importance with respect to the
potential vehicle velocity and the mass of the vehicle.
• Note that heavy trucks generally have greater stopping
distances as compared to typical passenger cars.
Detailed design report on design of upright and hubZubair Ahmed
The document describes the design process for an upright component in an automobile suspension system. It discusses 14 design parameters that were considered. Several design concepts and models were explored before settling on a final design (Design 4). The key points of the final design are that it is CNC milled from aluminum alloy 6351 T-6, weighs 760 grams, and addresses the weaknesses identified in previous designs. Loading scenarios analyzed include steering effort, braking forces, remote bump forces, and cornering forces. Finite element analysis was used to evaluate stresses and predict fatigue life under the different loading conditions.
simple chassis design considerations used for the purpose of presentations in colleges as well as in any industries. i also gives the classification of chassis.
Longitudinal Vehicle Dynamics
-Maximum tractive effort of two-axle and track-semitrailer vehicles.
-The braking force of a two-axle vehicle.
-Acceleration time and distance.
-Relationship between engine torque and thrust force.
-Relationship between engine speed and vehicle speed
Design,Analysis & Fabrication of suspension of all terrain vehicleZubair Ahmed
This document provides an overview of suspension systems for vehicles, including definitions of key terms. It focuses on designing the suspension system for an all-terrain BAJA vehicle. The document discusses dependent and independent suspension systems. For the BAJA vehicle, an independent suspension was selected. The design process involved selecting components, geometry, and simulation to optimize ride, handling, and other factors. Detailed design of front and rear suspension components is described, including wishbones, uprights, wheel hubs, stub axles, trailing arms, and more. Steering system design is also discussed.
This document provides an overview of a vehicle dynamics course. It discusses topics that will be covered such as vehicle dynamics fundamentals, load transfer, acceleration and braking performance, wheel alignment, handling, ride forces, suspension technologies, tires, and vehicle dynamic tests. The course will examine chapters on vehicle dynamics, longitudinal and lateral load transfer, tractive effort and forces, weight transfer, and the relationship between road loads and tractive resistance. It also provides examples of vehicle dynamic field tests. The goal is for students to gain an understanding of key vehicle dynamics concepts and metrics.
This document summarizes the key components and classification of automobile chassis. It discusses how a chassis consists of the engine, brakes, steering system, and wheels mounted on a frame along with other components like the transmission and controls. It then classifies automobiles based on factors like capacity, power source, number of wheels, and where the engine is located. Different types of frames are also outlined including conventional, integral, and semi-integral frames. The functions of various vehicle systems and forces acting on the chassis are summarized as well.
Materials for automotive body and chassis structure by sandeep mangukiyasandeep mangukiya
The document discusses materials used for automotive body and chassis structures. It outlines key requirements for these materials including lightweight, economic effectiveness, safety, and recyclability. Common materials discussed are steel, aluminum, magnesium, and various composites. Steel remains widely used due to its strength and crashworthiness. Aluminum and magnesium allow for weight reduction but have higher costs. Advanced composites further reduce weight but are also more expensive to produce.
It is obvious that vehicle weight has a linear relationship
with the energy to be dissipated (stored) and the change
in velocity required has a exponential relationship.
• Deceleration times and stopping distances vary
somewhat for all vehicles on a given road surface.
• It should then be obvious that sizing the brake system
components has critical importance with respect to the
potential vehicle velocity and the mass of the vehicle.
• Note that heavy trucks generally have greater stopping
distances as compared to typical passenger cars.
Detailed design report on design of upright and hubZubair Ahmed
The document describes the design process for an upright component in an automobile suspension system. It discusses 14 design parameters that were considered. Several design concepts and models were explored before settling on a final design (Design 4). The key points of the final design are that it is CNC milled from aluminum alloy 6351 T-6, weighs 760 grams, and addresses the weaknesses identified in previous designs. Loading scenarios analyzed include steering effort, braking forces, remote bump forces, and cornering forces. Finite element analysis was used to evaluate stresses and predict fatigue life under the different loading conditions.
simple chassis design considerations used for the purpose of presentations in colleges as well as in any industries. i also gives the classification of chassis.
Rolling resistance is the energy lost when an object rolls over a surface. It is caused by deformation of the object and surface and hysteresis losses. The rolling resistance coefficient varies based on factors like surface type, tire type and condition, speed, load, and inflation pressure. Different tire types include summer, winter, and all-season tires suited for different weather conditions. Tire construction, materials, tread patterns, and wheel type also impact rolling resistance. Minimizing rolling resistance improves fuel efficiency.
The document discusses the chassis design process which includes modeling, testing, and manufacturing. It provides details on:
1) The key functions of a vehicle chassis which are to provide mounting points for components, rigidity for handling, and occupant protection.
2) Common CAD and CAE software used for modeling and testing including CATIA, CREO, SOLIDWORKS, ANSYS, and LS-Dyna.
3) The CAE analysis process of pre-processing, solution, and post-processing to simulate and optimize chassis design virtually before manufacturing.
4) Manufacturing considerations for the chassis including details, fillets, holes, and the material selection of structural steel ST37.
Quarter model of passive suspension system with simscapeabuamo
The document summarizes key aspects of vehicle suspension systems. It defines a suspension system as using springs and shock absorbers to connect wheels/axles to the vehicle chassis. Suspension systems serve to carry weight, maximize tire traction, provide stability and handling, and ensure passenger comfort by smoothing bumps. Springs absorb shock from bumps by converting it to potential energy, while shock absorbers dissipate shock without causing undue vehicle oscillation. Passive suspensions use traditional springs and dampers, while active suspensions constantly sense the road and adjust components like shock stiffness electronically. Simscape software can be used to model and simulate multi-domain physical systems like vehicle suspensions.
Resistances to vehicle motion include aerodynamic drag, gradient resistance from inclines, rolling resistance from flexing tires and road surfaces, and inertia forces during acceleration and braking. A gearbox is needed to reduce the high rotational speed of the engine to slower wheel speeds required for starting, stopping, and slower travel while increasing torque. Gears provide increased torque through speed reduction to help overcome resistances when starting from a stop, and shift to faster gears as speed increases to handle higher loads without overstressing components.
The document discusses aerodynamic optimization techniques used in the design of Formula 1 cars. It covers the history of aerodynamic development in Formula 1, from early focus on drag reduction to modern emphasis on generating downforce. Key aerodynamic factors in F1 car design like wings, underbody tunnels, and bargeboards are examined. Computational fluid dynamics, wind tunnel testing, and on-track testing are described as the main methods used by F1 teams to develop aerodynamics. The document concludes that aerodynamics are crucial for high-speed stability and performance in Formula 1.
The document discusses two-wheelers in India, including their chassis and components. It notes that India is the second largest producer of two-wheelers globally. The main types are motorcycles and mopeds. The chassis is the main frame that supports all other vehicle components like the engine, gearbox, brakes, and suspension system. Some leading manufacturers of motorcycles include Bajaj Auto, Royal Enfield, Yamaha and TVS, while Honda and Hero are top moped producers. Two-wheelers are very popular in India due to their affordable price, fuel efficiency and safety.
Stress Analysis of a heavy duty vehicle chassis by using FEADigitech Rathod
This document summarizes a seminar presentation on stress analysis of a heavy duty vehicle chassis using finite element analysis (FEA). The presentation covers the methodology used, which includes modeling the full-scale chassis in CATIA, applying a uniform load distribution in ANSYS, and analyzing stress distributions and deformations. The results show maximum von Mises stresses of 200.67 MPa and deformations of 8.15mm between frame members. Modifications to the cross-section dimensions and connections are suggested to reduce stresses and deformations at critical points and increase chassis life.
In this paper three different cut patterns of brake disc are studied for heat transfer rate. Heat transfer rate increases with number of cuts in the disc. This is because large area is exposed to air which makes more heat transfer through conduction and convection. But increase in number and size of cuts decreases the strength of disc. And analysed thermally in ANSYS for different material and design created in CREO 3.0.
Frame and Body of Automobile
Introduction to chassis, Classification of chassis, Conventional chassis,
Semi forward chassis, Full forward chassis, Engine at the front, Engine at the rear, Engine in mid, Frame of the automobile, Function of Frame, types of frame, conventional frame, semi-integral frame, integral frame, defects in chassis, Body of the automobile, types of the body in automobile,
Crash Analysis of Front under Run Protection Device using Finite Element Anal...IOSR Journals
Under-running of passenger vehicles is one of the important parameters to be considered during
design and development of truck chassis. Front Under-run Protection Device (FUPD) plays an important role
in avoiding under-running of vehicles from front side of a truck. An explicit finite element software Altair
Radio's is used in FUPD analysis for impact loading. The deformation of FUPD bar and plastic strains in
FUPD components are determined in the impact analysis for predicting failure of the system to meet the
compliance requirements as per IS 14812-2005. Additionally, failure analysis of the FUPD attachment points
with chassis is determined. Physical testing can be reduced significantly with this approach which ultimately
reduces the total cycle time as well as the cost involved in product development.
This document provides an overview of powertrains and discusses key topics like emission requirements, energy sources, transportation energy usage, industry inertia, thermodynamic principles, engine types, sizes, and the convergence of SI and CI technology. It summarizes emission standards over time that have driven a factor of 10 reduction in pollutants every 15 years. It also outlines the energy density benefits of liquid hydrocarbons as a fuel source and charts the historical usage of transportation energy in the US by vehicle type.
Active suspension system
An active suspension is a type of automotive suspension on a vehicle. It uses an onboard system to control the vertical movement of the vehicle's wheels relative to the chassis or vehicle body rather than the passive suspension provided by large springs where the movement is determined entirely by the road surface. So-called active suspensions are divided into two classes: real active suspensions, and adaptive or semi-active suspensions. While adaptive suspensions only very shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.
The document discusses different types of brakes used in vehicles and machinery. It defines key terms related to brakes such as tangential braking force, normal force, coefficient of friction, heat generated during braking. It then describes different types of brakes in detail including single block/shoe brake, pivoted block/shoe brake, band brake, band and block brake, internal expanding brake. Equations are provided for calculating forces, torque, energy absorbed during braking. Materials used for brake linings and their properties are also summarized.
This document contains a question bank for the Design of Transmission Systems course with 70 multiple choice questions covering various topics in Unit 1 on the design of flexible elements such as belts, chains, and wire ropes. The questions assess students' understanding of key concepts like the different types of belts and their materials, belt ratings, tension ratio calculations, crowning of pulleys, V-belt specifications and advantages over flat belts, chain drive components, and chordal action. Examples of applications and limitations of different flexible elements are also provided. The question bank is intended to help students prepare for exams in this subject.
The document discusses the design parameters of electric vehicles. It begins by outlining the presentation outcomes, which are to recognize the importance of EV design parameters, describe EV dynamics, and recall relations between tractive force, velocity, power, energy, torque, etc. It then provides background on EVs and discusses parameters like vehicle dynamics, capacity, motor type, speed, range, battery type, and power converters. Key equations for tractive effort, power required, aerodynamic drag, rolling resistance, and gradient force are also presented.
Behaviour of metals – problem for heat transfer from the automobile brakes sy...eSAT Journals
Abstract We know that, The Braking action is the use of a controlled force to reduce the speed or to stop a moving vehicle or to keep a vehicle stationary , when braking is applied, it develop friction which does the braking i.e. Kinetic energy which is converted into heat energy on the application of brake. The biggest question today is, while the driver is going to brake applied, this force is increasing by 8 times of as per horse power. For example, one vehicle has 100 hp, after the braking applied is going to reached 800 hp. Therefore, in terms of behavior of metals, some time frequent accident by means of dragging. Because, this heat is transferred through the surrounding air. The weight of the vehicle is divided on its axle, and retarding force acts on the point of road contacts towards the rear and the inertia force of gravity towards the font. Let F= retarding force, μ = coefficient of friction, W = weight of the vehicle, h = height of centre of Gravity of the vehicle from road. Therefore, F = μW (inertia force) and couple = μW × h Keywords: Braking action, horse power, inertia
Rolling resistance is the energy lost when an object rolls over a surface. It is caused by deformation of the object and surface and hysteresis losses. The rolling resistance coefficient varies based on factors like surface type, tire type and condition, speed, load, and inflation pressure. Different tire types include summer, winter, and all-season tires suited for different weather conditions. Tire construction, materials, tread patterns, and wheel type also impact rolling resistance. Minimizing rolling resistance improves fuel efficiency.
The document discusses the chassis design process which includes modeling, testing, and manufacturing. It provides details on:
1) The key functions of a vehicle chassis which are to provide mounting points for components, rigidity for handling, and occupant protection.
2) Common CAD and CAE software used for modeling and testing including CATIA, CREO, SOLIDWORKS, ANSYS, and LS-Dyna.
3) The CAE analysis process of pre-processing, solution, and post-processing to simulate and optimize chassis design virtually before manufacturing.
4) Manufacturing considerations for the chassis including details, fillets, holes, and the material selection of structural steel ST37.
Quarter model of passive suspension system with simscapeabuamo
The document summarizes key aspects of vehicle suspension systems. It defines a suspension system as using springs and shock absorbers to connect wheels/axles to the vehicle chassis. Suspension systems serve to carry weight, maximize tire traction, provide stability and handling, and ensure passenger comfort by smoothing bumps. Springs absorb shock from bumps by converting it to potential energy, while shock absorbers dissipate shock without causing undue vehicle oscillation. Passive suspensions use traditional springs and dampers, while active suspensions constantly sense the road and adjust components like shock stiffness electronically. Simscape software can be used to model and simulate multi-domain physical systems like vehicle suspensions.
Resistances to vehicle motion include aerodynamic drag, gradient resistance from inclines, rolling resistance from flexing tires and road surfaces, and inertia forces during acceleration and braking. A gearbox is needed to reduce the high rotational speed of the engine to slower wheel speeds required for starting, stopping, and slower travel while increasing torque. Gears provide increased torque through speed reduction to help overcome resistances when starting from a stop, and shift to faster gears as speed increases to handle higher loads without overstressing components.
The document discusses aerodynamic optimization techniques used in the design of Formula 1 cars. It covers the history of aerodynamic development in Formula 1, from early focus on drag reduction to modern emphasis on generating downforce. Key aerodynamic factors in F1 car design like wings, underbody tunnels, and bargeboards are examined. Computational fluid dynamics, wind tunnel testing, and on-track testing are described as the main methods used by F1 teams to develop aerodynamics. The document concludes that aerodynamics are crucial for high-speed stability and performance in Formula 1.
The document discusses two-wheelers in India, including their chassis and components. It notes that India is the second largest producer of two-wheelers globally. The main types are motorcycles and mopeds. The chassis is the main frame that supports all other vehicle components like the engine, gearbox, brakes, and suspension system. Some leading manufacturers of motorcycles include Bajaj Auto, Royal Enfield, Yamaha and TVS, while Honda and Hero are top moped producers. Two-wheelers are very popular in India due to their affordable price, fuel efficiency and safety.
Stress Analysis of a heavy duty vehicle chassis by using FEADigitech Rathod
This document summarizes a seminar presentation on stress analysis of a heavy duty vehicle chassis using finite element analysis (FEA). The presentation covers the methodology used, which includes modeling the full-scale chassis in CATIA, applying a uniform load distribution in ANSYS, and analyzing stress distributions and deformations. The results show maximum von Mises stresses of 200.67 MPa and deformations of 8.15mm between frame members. Modifications to the cross-section dimensions and connections are suggested to reduce stresses and deformations at critical points and increase chassis life.
In this paper three different cut patterns of brake disc are studied for heat transfer rate. Heat transfer rate increases with number of cuts in the disc. This is because large area is exposed to air which makes more heat transfer through conduction and convection. But increase in number and size of cuts decreases the strength of disc. And analysed thermally in ANSYS for different material and design created in CREO 3.0.
Frame and Body of Automobile
Introduction to chassis, Classification of chassis, Conventional chassis,
Semi forward chassis, Full forward chassis, Engine at the front, Engine at the rear, Engine in mid, Frame of the automobile, Function of Frame, types of frame, conventional frame, semi-integral frame, integral frame, defects in chassis, Body of the automobile, types of the body in automobile,
Crash Analysis of Front under Run Protection Device using Finite Element Anal...IOSR Journals
Under-running of passenger vehicles is one of the important parameters to be considered during
design and development of truck chassis. Front Under-run Protection Device (FUPD) plays an important role
in avoiding under-running of vehicles from front side of a truck. An explicit finite element software Altair
Radio's is used in FUPD analysis for impact loading. The deformation of FUPD bar and plastic strains in
FUPD components are determined in the impact analysis for predicting failure of the system to meet the
compliance requirements as per IS 14812-2005. Additionally, failure analysis of the FUPD attachment points
with chassis is determined. Physical testing can be reduced significantly with this approach which ultimately
reduces the total cycle time as well as the cost involved in product development.
This document provides an overview of powertrains and discusses key topics like emission requirements, energy sources, transportation energy usage, industry inertia, thermodynamic principles, engine types, sizes, and the convergence of SI and CI technology. It summarizes emission standards over time that have driven a factor of 10 reduction in pollutants every 15 years. It also outlines the energy density benefits of liquid hydrocarbons as a fuel source and charts the historical usage of transportation energy in the US by vehicle type.
Active suspension system
An active suspension is a type of automotive suspension on a vehicle. It uses an onboard system to control the vertical movement of the vehicle's wheels relative to the chassis or vehicle body rather than the passive suspension provided by large springs where the movement is determined entirely by the road surface. So-called active suspensions are divided into two classes: real active suspensions, and adaptive or semi-active suspensions. While adaptive suspensions only very shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.
The document discusses different types of brakes used in vehicles and machinery. It defines key terms related to brakes such as tangential braking force, normal force, coefficient of friction, heat generated during braking. It then describes different types of brakes in detail including single block/shoe brake, pivoted block/shoe brake, band brake, band and block brake, internal expanding brake. Equations are provided for calculating forces, torque, energy absorbed during braking. Materials used for brake linings and their properties are also summarized.
This document contains a question bank for the Design of Transmission Systems course with 70 multiple choice questions covering various topics in Unit 1 on the design of flexible elements such as belts, chains, and wire ropes. The questions assess students' understanding of key concepts like the different types of belts and their materials, belt ratings, tension ratio calculations, crowning of pulleys, V-belt specifications and advantages over flat belts, chain drive components, and chordal action. Examples of applications and limitations of different flexible elements are also provided. The question bank is intended to help students prepare for exams in this subject.
The document discusses the design parameters of electric vehicles. It begins by outlining the presentation outcomes, which are to recognize the importance of EV design parameters, describe EV dynamics, and recall relations between tractive force, velocity, power, energy, torque, etc. It then provides background on EVs and discusses parameters like vehicle dynamics, capacity, motor type, speed, range, battery type, and power converters. Key equations for tractive effort, power required, aerodynamic drag, rolling resistance, and gradient force are also presented.
Behaviour of metals – problem for heat transfer from the automobile brakes sy...eSAT Journals
Abstract We know that, The Braking action is the use of a controlled force to reduce the speed or to stop a moving vehicle or to keep a vehicle stationary , when braking is applied, it develop friction which does the braking i.e. Kinetic energy which is converted into heat energy on the application of brake. The biggest question today is, while the driver is going to brake applied, this force is increasing by 8 times of as per horse power. For example, one vehicle has 100 hp, after the braking applied is going to reached 800 hp. Therefore, in terms of behavior of metals, some time frequent accident by means of dragging. Because, this heat is transferred through the surrounding air. The weight of the vehicle is divided on its axle, and retarding force acts on the point of road contacts towards the rear and the inertia force of gravity towards the font. Let F= retarding force, μ = coefficient of friction, W = weight of the vehicle, h = height of centre of Gravity of the vehicle from road. Therefore, F = μW (inertia force) and couple = μW × h Keywords: Braking action, horse power, inertia
The document discusses key principles related to vehicle braking systems, including:
1) Kinetic energy increases with mass and speed, requiring more powerful brakes for heavier and faster vehicles. Brakes convert kinetic energy into heat through friction.
2) Weight transfers forward during braking, increasing load on front brakes which provide most of the stopping power.
3) Levers provide mechanical advantage, increasing the force applied through the brake system. Common pedal ratios multiply force by 5.
4) Friction allows brakes to stop a vehicle, with coefficients affected by material type and surface finish/contact area.
This document discusses various types of brakes and dynamometers used in mechanical engineering. It describes shoe brakes, internally expanding shoe brakes, and how braking works when applied to rear wheels only, front wheels only, or all wheels of a vehicle. It also covers different types of dynamometers used to measure power including pony brake, rope brake, epicyclic train, belt transmission, and torsion dynamometers. Example problems are provided to calculate braking torque and distance required to stop a vehicle under different braking conditions.
Vehicle dynamics is the study of how a vehicle reacts to driver inputs based on classical mechanics. It examines attributes like body roll, bump steer, weight transfer, and ride quality. There are different types of engine power like indicated power (at the cylinder) and brake power (at the crankshaft). Automotive resistances that reduce usable power include rolling resistance, road gradient resistance, and air resistance. Tests are conducted to find properties like the center of gravity location, moments of inertia, and brake force distribution which enhance vehicle stability, steering control, and overall design.
6 ijaems jul-2015-11-design of a drivetrain for sae baja racing off-road vehicleINFOGAIN PUBLICATION
This document discusses the design of a drivetrain for an off-road racing vehicle that will compete in SAE Baja competitions. It begins by outlining the importance of drivetrain design and lack of available literature on the topic. The document then evaluates the performance needs of a Baja vehicle and selects components for the powertrain including a 10 HP Briggs & Stratton engine. Calculations are shown for determining the vehicle's total tractive effort based on factors like rolling resistance, aerodynamic drag and grade resistance. Based on these calculations and the maximum adhesive force between tires and the road surface, the maximum gradient the vehicle can climb is determined to be 60%, or 30.7 degrees, without slipping.
This presentation is made as per Dr. Babasaheb Ambedkar Technological University, lonere,Raigadh,Maharashtra. syllabus.
Useful for mechanical, automobile engineering students.
SO learn, do study .
suggestions are welcome
Optimum design of braking system for a formula 3 race cars with numeric compu...IRJET Journal
The document describes the design and analysis of the braking system for a Formula 3 race car. Key points:
- A bike's disc rotor and calipers were selected to reduce weight. Calculations showed the clamping force was sufficient and thermal analysis validated the safety of using the bike's rotor.
- Calculations determined braking forces, torques, bias, and performance. A tandem master cylinder provided independent circuits.
- Steady state and dynamic thermal-structural analyses in ANSYS and ABAQUS showed temperature distributions, stresses, and deformations met requirements.
- The implemented system achieved a weight reduction of around 11kg compared to a standard system, improving performance.
The document discusses vehicle body design for safety. It notes that properly designing and selecting materials for the vehicle body can improve safety. The body must withstand static and dynamic loads over the vehicle's lifetime while maintaining integrity and providing crash protection. Key safety features include crumple zones to absorb frontal crash energy, deformable rear structures, robust side structures and doors, a strong roof, and restraint systems harmonized with the vehicle structure. The document also discusses dummy modeling to study human interaction with restraint systems during crashes as well as stiff cage passenger compartment designs, controlled progressive crushing, and weight-efficient energy-absorbing structures.
Single Speed Transmission for Electric VehiclesSameer Shah
This document summarizes Sameer Shah's seminar report on designing a single speed transmission for electric vehicles. The report describes the design process for a helical gear transmission with a gear ratio of 12.25:1 to meet the torque requirements of an electric vehicle. Structural simulation was performed on the gears to validate they could withstand the expected loads. The gears would be manufactured using hobbing or shaping and finished through grinding or honing. Lubrication would be provided by Omega 690 gear oil for its low temperature fluidity and high temperature strength.
Evaluate Traction Forces and Torque for Electric Vehicle Using MATLAB Simulin...IRJET Journal
This document presents a MATLAB Simulink model for simulating the performance of an electric vehicle. The model calculates traction forces, wheel torque, and other parameters. It accounts for resistive forces like rolling resistance, aerodynamic drag, and gradients. The model is used to analyze how changes to variables like battery capacity and motor torque impact vehicle range and energy consumption. Simulation results are presented and used to select an appropriate motor. The model provides a way to virtually test electric vehicle performance without physical testing.
The document discusses vehicle aerodynamics and the forces involved. It introduces concepts like drag, lift, and side forces caused by air flow over a moving vehicle. Drag opposes the vehicle's motion and is made up of skin friction, induced, and pressure drag. Lift and side forces can cause rolling, pitching, and yawing moments. The key aerodynamic forces of drag, lift, and side forces are defined using equations that relate them to air density, velocity, vehicle area, and coefficient values. Reducing aerodynamic drag improves fuel efficiency and vehicle design.
The document discusses vehicle braking systems. It begins with session objectives on understanding proper braking system selection, braking material selection for efficiency, and the role of electronics in ABS and traction control systems. It then covers topics like introduction, brake classification, ABS, and traction control systems. The introduction section defines brakes and their functions, and discusses braking principles, factors like pressure, friction, surface area, geometry. It also covers braking force calculation, weight transfer during braking, and stopping distance calculation. Drum and disc brake components and types are described. [END SUMMARY]
Baja project 2010 report by bangalore institue of techKapil Singh
This document provides a summary of the final design report for Team Stratos' mini-Baja vehicle that will compete in Baja SAEASIA 2010. The team divided responsibilities for major subsystems and used CAD modeling, FEA analysis, and dynamics simulations to optimize the design. Key aspects of the vehicle design include a roll cage frame made of steel that was analyzed for impact, torsion, and rollover testing. A double wishbone suspension and disc brakes were chosen. Ergonomic features like an adjustable seat and tilt steering were included for safety. Performance estimates indicate a 0-60 time of 7 seconds and a braking distance of 2.89 meters.
Braking System of an All-Terrain VehicleIRJET Journal
This document describes the braking system of an all-terrain vehicle (ATV). It discusses the components of disc brakes including the brake disc and caliper. The primary aim of the project is to analyze the performance and utility of a rear inboard braking system for an ATV. Calculations are shown for selecting the appropriate brake disc sizes based on the vehicle's weight, dimensions, braking forces, and heat dissipation requirements. Disc diameters of 162mm for the front brakes and 165mm for the rear inboard brakes are determined to be suitable.
The document discusses various types of braking systems used in vehicles. It describes drum brakes and disc brakes, which use friction to stop the rotation of wheels. It also covers mechanical, hydraulic, electrical, vacuum, air, and anti-lock braking systems. Hydraulic and air brakes use fluid pressure, while electrical brakes use magnetic or electric fields to generate braking forces without contact. The goal of all braking systems is to slow or stop a moving vehicle safely and efficiently.
The standard disc brake of a 4-wheeler model was done using Autodesk Mechanical Simulation through which the properties like deflection, heat flux and temperature of disc brake model were calculated. It is important to understand action force and friction force on the disc brake new material, how disc brake works more efficiently, which can help to reduce the accident that may happen at anytime.
The document discusses the key components and principles of automotive braking systems. It explains that braking systems use friction to convert the kinetic energy of a moving vehicle into heat through the contact of brake pads or shoes with rotors or drums. The system is hydraulic, using brake fluid to transfer pressure from the brake pedal to the calipers or wheel cylinders. Drum brakes expand shoes outward to contact the inner drum surface, while disc brakes use calipers to squeeze pads against a rotor. The document also covers factors like pressure and surface area that influence braking capability.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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2. Stopping Distance
• It is the distance between
the moment when a hazard
is recognized and the time
when the vehicle comes to a
complete stop.
• It is the sum of the distance
traveled during the reaction
time at given speed and
active braking time.
3/27/2012 2 ME 467 Vehicle Dynamics
3. Reaction Time
• The reaction time is the period which elapses between
the recognition of the object, the decision to brake, and
the time it takes for the foot to hit the brake pedal.
3/27/2012 3 ME 467 Vehicle Dynamics
4. Reaction Time
• The reaction
time is not a
fixed value: it
ranges from
0.3 to 1.7 s,
dependingdepending
upon the driver
and on
external
factors.
3/27/2012 4 ME 467 Vehicle Dynamics
5. Stopping Sight Distance (SSD)
• Worst-case conditions
– Poor driver skills
– Low braking efficiency
– Wet pavement
• Perception-reaction time = 2.5 seconds
• Equation:
3/27/2012 5 ME 467 Vehicle Dynamics
rtV
a
V
SSD 1
2
1
2
+=
6. Speed and Stopping Distance
• Look carefully at stopping distance for each vehicle
speed !!!
3/27/2012 6 ME 467 Vehicle Dynamics
7. Vehicle Braking
• It is obvious that vehicle weight has a linear relationship
with the energy to be dissipated (stored) and the change
in velocity required has a exponential relationship.
• Deceleration times and stopping distances vary
somewhat for all vehicles on a given road surface.somewhat for all vehicles on a given road surface.
• It should then be obvious that sizing the brake system
components has critical importance with respect to the
potential vehicle velocity and the mass of the vehicle.
• Note that heavy trucks generally have greater stopping
distances as compared to typical passenger cars.
3/27/2012 7 ME 467 Vehicle Dynamics
9. Retarding Forces
• The retarding forces on a vehicle are generally of the
type shown in the following equation, where q is uphill
grade:
– Front and rear brake forces
– Aerodynamics drag– Aerodynamics drag
– Rolling resistance
– Climbing resistance and downgrade force
3/27/2012 9 ME 467 Vehicle Dynamics
sinθWFFFFD
g
W
aM RollingcAerodynamirBrake,fBrake,xx -----=÷÷
ø
ö
çç
è
æ
-=
FBf , FBr include: 1) brake torque
2) bearing friction
3) drive line drag.
10. Rolling Resistance
• It is the product of deformation processes which occur at
the contact patch between tire and road surface.
• Frr = f Mg
Depends on:
3/27/2012
10 ME 467 Vehicle Dynamics
Depends on:
– bearing friction,
– deformation of tires,
– road surface.
Rxf + Rxr = fr (Wf + Wr) = frW
fr : rolling resistance coefficient.
Rolling resistance: depends on the
distribution of loads on axles.
: it equivalent to about 0.01 g
(0.3 ft /sec2).
11. Rolling Resistance
• It is directly proportional to
the level of deformation and
inversely proportional to the
tire radius.
• It increase with greater
loads, higher speeds, and
lower pressure.
3/27/2012 11 ME 467 Vehicle Dynamics
12. Aerodynamic Drag
• It is empirical value and
depends on vehicle
shape and speed.
Fa = CdV2
Depends upon:
3/27/2012
12 ME 467 Vehicle Dynamics
Depends upon:
– frontal area,
– relative vehicle speed to air speed
DA = C . A . V2
DA: can be neglect at low speed,
DA » 0.03 g at high speed (1 ft /sec2).
A: frontal area
V: relative speed
C: aerodynamic drag coefficient.
13. Drive line drag (inertia)
• Inertia (adds to the effective mass of vehicle).
• Drag arises from internal friction in gears
and bearings and from engine braking.
• Engine braking arising from internal friction
and air pumping losses.and air pumping losses.
• Engine braking multiplies by the gear ratio
selected.
• If vehicle decelerates faster than drive line,
slowing down from drive line drag will have
lower contribution in braking effort.
3/27/2012 ١٣ME 467 Vehicle Dynamics
14. Grade
Rg = W sinθ
Grade increase the braking effort of vehicle in uphill
road and decrease it in down hill road.road and decrease it in down hill road.
Rg = W sinθ = W θ , θ in (radians) ≈ grade for small angles.
Grade of 4% (0.04) will be equivalent of deceleration
(! 0.04g) →1.3 ft /sec2
3/27/2012 ١٤ME 467 Vehicle Dynamics
15. Active Braking and Kinetic
Energy
• Brake systems convert the kinetic energy of the vehicle
at velocity to some other form of energy.
• Current design brake systems in conventional
automobiles convert the kinetic energy of the vehicle into
thermal energy (heat) which is subsequently dissipated
into the atmosphere.into the atmosphere.
• Hybrid vehicles attempt to recover the kinetic energy as
stored battery or capacitor electrical energy.
• Kinetic energy (KE) is mathematically represented as ½
the product of the vehicle mass and the velocity of the
vehicle squared.
3/27/2012
15
ME 467 Vehicle Dynamics
2
2
1
vmKE =
16. Energy Conversion during
Braking
Conversions that might be possible would include:
Kinetic Energy to Thermal Energy
• Typically a friction system generating heat between a rotating
wheel part and a vehicle fixed friction component which can
be modulated by the driver.be modulated by the driver.
Kinetic Energy to Stored Electrical Energy
• Regenerative system where electric motors can be used as
electric generators under braking and subsequently turn some
portion of the kinetic energy into stored electrical energy.
• The stored electrical energy can be later used to supplement
performance and/or range.
3/27/2012 16 ME 467 Vehicle Dynamics
17. Energy Conversion during
Braking
Kinetic Energy to Stored Mechanical Energy
• Regenerative system where mechanical systems can be engaged
under braking to impart kinetic energy to a flywheel subsequently
turning some portion of the kinetic energy into stored mechanical
energy.
• The stored energy can be released as required to augment
acceleration and/or extend the range of the vehicle.acceleration and/or extend the range of the vehicle.
Kinetic Energy to Stored Hydraulic Pressure Energy
• Regenerative system where hydraulic motors can be used as
hydraulic pumps under braking and subsequently turn some portion
of the kinetic energy into stored hydraulic energy.
• Storage of the fluid under pressure can later be released to the
pump, driving it as a hydraulic motor which can be used to augment
acceleration and/or extend the range of the vehicle.
3/27/2012 17 ME 467 Vehicle Dynamics
18. Constant Deceleration
• Assuming the forces on the vehicle are constant:
• This equation can be integrated because F is constant
dt
dV
M
F
=D
xtotal
x =
• This equation can be integrated because Fx is constant
from initial velocity Vo to final velocity Vf:
3/27/2012 18 ME 467 Vehicle Dynamics
òò =
sf
0
t
0
V
V
xtotal
dt
M
F
dV
19. Constant Deceleration
• The fundamental relationship equations that govern
braking are:
òò =-=>=
t
s
xtotal
f0
V
xtotal
t
F
VVdt
F
dV
f
Where ts is the time for the velocity change
3/27/2012 19 ME 467 Vehicle Dynamics
òò =-=>=
0
sf0
V
t
M
VVdt
M
dV
o
20. Stopping Distance (SD)
• can substitute for dt in equation (1) and integrate to
obtain the relationship between velocity and distance:
x
M
F
2
VV xtotal,
2
f
2
0
=
-
Where x = distance traveled during deceleration
• In the case where Vf = 0, then x = stopping distance
3/27/2012 20 ME 467 Vehicle Dynamics
M2
x
2
o
D2
V
x =
21. Braking Energy
• The time to stop is then:
• Thus, all things being equal, the time to stop is
x
0
xtotal
0
s
D
V
M
F
V
=t =
• Thus, all things being equal, the time to stop is
proportional to the velocity, where as the distance to stop
is proportional to the velocity squared.
• The energy absorbed by the brake system is the kinetic
energy of motion:
3/27/2012 21 ME 467 Vehicle Dynamics
)V(V
2
M
=Energy 2
f
2
0 -
26. Brakes
Drum brakes
Advantage
- High brake factor (low actuation effort).
- Easy to integrate with park brake.
Disadvantage
- not consistent in torque performance.- not consistent in torque performance.
Disc brakes
Advantage
- more consistent torque
Disadvantage
- low brake factor.
- high actuation effort.
3/27/2012 ٢٦ME 467 Vehicle Dynamics
27. Brake factor
Is a mechanical advantage in drum brakes to minimize required
actuation effort?
Moment equation about pivot of shoe A
åMp = e Pa + n m NA – m NA = 0
Pa : application of an actuation force.
NA : normal force
e, n, m: distances as shown in (fig).
A
e, n, m: distances as shown in (fig).
NA = Pa · e , NB = Pa · e
m - m n m + m n
Friction forces on brake shoes:
FA = m NA , FB = m NB ,
FA = Pa · m · e , FB = Pa · m · e
m - m n m + m n
FA = m e , FB = m e
Pa m - m n Pa m + m n ٢٧
28. FA = m e , FB = m e
Pa m - m n Pa m + m n
TL = FA · r TT = FB · r
TL : brake torque of leading shoe,
TT : brake torque of trailing shoe.
Braking torque developed by leading shoe greater than brake
torque developed by trailing shoe.
The moment produced by the friction force on the leading shoe acts to rotateThe moment produced by the friction force on the leading shoe acts to rotate
against the drum and increase the friction force developed (self servo).
For this reason two leading shoe type of brake usually using
in front brakes.
In leading shoe If µ gets too large ≈ 1 brake factor goes to
infinity ( m ≈ n) and brake will lock.
Consequences:
1- sensitivity to the lining coefficient of friction
2- high noise ٢٨ME 467 Vehicle Dynamics
29. Leading show A :- Moment produced by the friction force on the
show acts to rotate it against the drum and increase the friction force
developed (self-servo which characterized by brake factor).
Trailing show B :- friction force acts to reduce the application
force, lower brake factor and higher braking forces required to achieve
desired braking torque.
3/27/2012 ٢٩ME 467 Vehicle Dynamics
30. Braking torque during stopping processBraking torque during stopping process
Tb = f ( Pa , velocity , temperature )
•Torque normally increase linearly with Pa
•Torque increases as velocity increase.
•Torque decreases as temperature increase.
Disk brake shows less torque variation during stopping.
So, in drum brakes it is difficult to maintain proper balance
between front and rear braking effort during max braking.
3/27/2012 ٣٠ME 467 Vehicle Dynamics
31. Braking force at the ground
Fb = Tb – Iw aw
r
That if wheels still rotating during braking
Iw : rotational inertia of wheels
aw: rotational deceleration of wheels.aw: rotational deceleration of wheels.
If wheels lock up:
aw related to acceleration of vehicle
aw = ax ,
r
Iw: part of vehicle mass
Fb = Tb
r
3/27/2012 ٣١ME 467 Vehicle Dynamics
32. road friction)-Traction (Tire
Friction force can be increase to
the limit of frictional coupling
between the tire and road
Mechanisms of friction:
• Adhesion, it arises from
intermolecular bonds between
the rubber and road surface.
Higher on dry road, reduced
with wet road surface
(wheel rotating).
• Hysterises, Represents energy
loss in the rubber as it deforms
when sliding over road surface
not affected by water, thus it
has better wet traction. ٣٢
33. - Both Mechanisms of
friction depend on small
amount of slip occurring in
the contact patch.
- As braking force develops,
additional slip is observedadditional slip is observed
as a result of deformation of
the rubber elements.
- Deformation increases
from front to back and the
force developed increases
proportionality.
3/27/2012 ٣٣ME 467 Vehicle Dynamics
34. Both mechanisms depends
on two factors:-
(brake force coefficient and
slip - which are coexistent)
1) slip of tires
slip = v – w . r , %
v
v : forward velocityv : forward velocity
w: tire rotational speed
w¯….slip- ,
w=0….slip=100%
2) brake force coefficient (µ)= Fx
Fz
Fx: braking force,
Fz: axle load
Brake coefficient µ increases with slip to
about 10-20% slip (see fig.)
µp – peak coefficient (it establishes the
max brake force that can be obtained
from particular tire and road friction).
Max braking coefficient develops at µp .
Then if Slip- … µ ¯ until µs .
ms … at full wheel locking.
in ABS ms return to mp in a repeated
cycles.
3/27/2012 ٣٤ME 467 Vehicle Dynamics
35. Friction in braking depends on:
1. tire design
2. road surface type
3. velocity (both peak and slide friction decrease with
velocity increase).
4. Inflation pressure. Wet road: -P ® -mp ,ms
Dry road: P less affect on mDry road: P less affect on m
5.vertical load: (Brake force coefficient=Fx /Fz ),
increasing of vertical load reduce brake force coefficient levels,
if load increase mP ,ms don’t increase proportionally.
3/27/2012 ٣٥ME 467 Vehicle Dynamics
36. Brake proportioning: describes the
relation between front and rear brake
forces, determined by the pressure
applied to each brake wheel cylinder
and the gain of each.and the gain of each.
Ideal design is to bring both axles up to
lock up simultaneously
3/27/2012 ٣٦ME 467 Vehicle Dynamics
37. Brake proportioning
Dynamic load during braking
W , W : static loadsWfs , Wrs : static loads
Wd : dynamic load transfer.
Maximum brake forces on an axle:
mp- peak coefficient of friction ٣٧
38. Fxm = f(m , Dx)
(see the fig)
Substituting Dx in previous
eq. of Fxmf, Fxmr (shown
again below) yields the
equations in the square
3/27/2012 ٣٨ME 467 Vehicle Dynamics
39. The intersection point can
be determined by
manipulating equations of
Fxmf, Fxmr.
3/27/2012 ٣٩ME 467 Vehicle Dynamics
40. Brake gain and Brake proportioning
The gain of brakes on front and
rear wheels is an important
factor to determine brake
proportioning.
Brake force on each wheel
Fb =Tb =G Pa
r rr r
G: brake gain (in–lb/psi)
Pa: application pressure.
3/27/2012 ٤٠ME 467 Vehicle Dynamics
41. Hydraulic proportioning valve
Hydraulic proportioning valve: provide equal pressure
to both front and rear brakes up to certain pressure
level and then reduce pressure to rear brake.
So, it adjusts the brake torque output on front and rear wheels in
accordance to the peak traction forces possible or to loads.
Example:- Hydraulic proportioning valve identification
number:(500 / 0.3) that means:-
For Pa < 500 psi
Pf = Pr = Pa = application pressure.
For Pa > 500 psi
Pf = Pa , Pr = 500 + 0.3 (Pa – 500)
If Pa = 700 psi
Pf = Pa = 700 psi
Pr = 500 +0.3(700 – 500) = 570 psi.
3/27/2012 ٤١ME 467 Vehicle Dynamics