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Healthier food through Bioactive packaging




  Speaker:

  Manoj Solanki
  Dairy Chemistry
  NDRI, Karnal
Introduction

Innovative technological developments in the
production of functional foods, whose bioactive
principles and actuators are devised to be contained
within packaging or coating materials.


Bioactive packaging - food package or coating is given
the unique role of enhancing food impact over the
consumer’s health
Introduction


Growth of functional foods is expected to be higher, i.e.
up to 5 times at its highest, over the next few years
compared to that of total packaged foods .
                                      (www.euromonitor.com)


In most commercial functional foods are added a
number of bioactive components that are considered to
be beneficial to the health of the consumers.
                                              (Falk, 2004)
Industrial limitations

Currently, the majority of commercial functional foods
are presented with the bioactive components
contained within compatible foods, an aspect which
imposes to the food industry a number of limitations

    Loss of functionality -processing, storage and/or commercialization

                                Oxidation

                        Production line change
Bioactive packaging concepts



These previous technologies would, in our vision, be redesigned
for its implementation in packaging materials, creating thus a
whole new packaging technological discipline that can be
generally termed as bioactive packaging.          (Lagaron, 2005)



Bioactive packaging materials- capable of withholding desired
bioactive principles in optimum conditions until their eventual
release into the food product
definition


Bioactive packaging materials is capable of withholding desired
bioactive principles in optimum conditions until their eventual
release:

- into the food product;
- through controlled or fast release during storage;
- just before consumption.
Active and bioactive packaging


The main difference:

Active packaging means maintaining or increasing quality
and safety of packaged foods, ensure a shelf life of packaged
food products.

Bioactive packaging has a direct impact on the health of the
consumer by generating healthier packaged foods.
Development of bioactive packaging




     Controlled                 Micro- and                Enzymatic
      release                nanoencapsulation             activity




Functional concept including prebiotics, probiotics, phytochemicals, marine oils,
lactosefree foods, encapsulated vitamins, bioavailable flavonoids. (Lagaron, 2005)
Integration and controlled release

Most food products reach the consumer with some sort of
packaging (including coating) technology, packaging has become a
major partner in the food chain.


Currently, industrial demand for technologies ensuring the
stability of bioactive compounds in foods remains strong.

New technologies such as micro- and nanoencapsulation.

Biomedical field- the development of matrixes for controlled
release of bioactive substances (drugs) is already a fact.
controlled release materials

                     Phytochemicals




                     Biodegradable
                         and/or
        Prebiotics    sustainable     Vitamins
                        materials




                      Nanofibers


      Smart biopolymers derived from microorganisms
Phytochemicals

Non-nutritive plant chemicals that contain protective, disease-
preventing compounds.

More than 900 different phytochemicals have been identified as
components of foods, and many more phytochemicals continue to
be discovered today.                                 (Liu, 2006)


They are associated with the prevention and/or treatment of:
Cancer, diabetes, cardiovascular disease, and hypertension.
                                              (Bloch & Thomson, 1995)


Help to prevent cell damage, cancer cell replication, and decrease
cholesterol levels.
Many phytochemicals          are   polyphenolic     compounds        with
antioxidant activity.

Antioxidative effect of phenolics in functional foods is due to a
direct free radical scavenging activity and an indirect effect arising
from chelation of prooxidant metal ions.
                                                            (Shahidi, 2004)

Many phenolics are found in oilseeds, but during the processing
steps of refining, bleaching and deodorization a large portion of
phytochemicals are removed. They are essential for health
promotion and disease prevention.         (Mattila-Sandholm et al., 2002)
Vitamins

Vitamins are essential for good health. Food can supply all the
vitamin requirements provided that the diet is adequate and well-
balanced.

Moreover, some vitamins are destroyed during processing. Most of
the losses are due to heat generated during the canning and
freezing steps (e.g. blanching, pasteurisation and sterilisation).
Dietary fiber


Dietary fiber consists of the structural and storage polysaccharides
and lignin in plants that are not digested in the human stomach
and small intestine.

Dietary fiber has demonstrated benefits for health maintenance
and disease prevention and as a component of medical nutrition
therapy.
                                                  (Etherton et al., 2002)
prebiotic

Prebiotic is considered to be any food component that escapes
digestion in the small intestine and enters the colon, where it may
serve as a growth substrate for intestinal bacteria.
                                                     (Roberfroid, 2001)


Prebiotics identified thus far are non-digestible carbohydrates
including lactulose, inulin, and a range of oligosaccharides that
supply a source of fermentable carbohydrate for the beneficial
bacteria in the colon.
fabrication of the films

                      vitamins


  High temperature




                                     Bioactive
                                     substance release

   Structure of the
       material

                                 Humidity                pH
multilayer structures

                                        control layer


                                        matrix layer

               Sorbate-releasing plastic film
                   for cheese packaging layer
                                    barrier


                                        paint


The inner control layer is thought to govern the rate of diffusion of
the active substance- controlled/fast release
barrier function to protect the bioactives from direct food or food
moisture contact before application of the triggering mechanism
upon food package opening.
Mechanism
ed




                                   Food



                       pH
                     Temperature
                 Site-specific
Micro- and nanoencapsulation

Microencapsulation is defined as a technology for packaging solids,
liquids, or gaseous substances in miniature, sealed capsules that
can release their contents at controlled rates under specific
conditions.

Encapsulated materials can be protected from moisture, heat or
other extreme conditions, thus enhancing their stability and
maintaining viability .                   (Garcia, & Beristain, 2004)


Release can be site-specific, stage-specific or signaled by changes
in pH, temperature, irradiation or osmotic shock. In food industry,
the most common method is by solvent activated release.
Enzymatic packaging

Immobilization of enzymes- food production lines -technological
advantages over the use of free enzymes such as reusability,
improved stability to temperature, resistance to proteases and
other denaturing compounds and improved activity.
                                               (Katchalski-Katzir, 1993)


Objective of these bioactive materials is to catalyse a reaction,
decreasing the concentration of a non-desired food constituent,
and/or producing a food substance beneficial to the health of the
consumer.
Enzymatic packaging
Immobilized naringinase in a plastic package. The results
indicated that the grapefruit juice reduced its bitterness by
hydrolysis of naringine, a bitter principle of citrus juices.
                                            (Soares and Hotchkiss 1998)


Binding of b-galactosidase and cholesterol reductase in the
package walls for the hydrolysis of lactose and cholesterol,
respectively.                               (Brody & Budny, 1995)


UHT milk produced by a conventional process, could be
packaged in a b-galactosidase- bioactive package and during
storage, the product would transform into a low-lactose or free-
lactose product.                                    (Lagaron,2005)
The principle of in-package processing: cholesterol reduction of milk with covalently
immobilized cholesterol reductase enzyme.                        (Brody & Budny, 1995)
Immobilization of enzymes

                  Ionic       Covalent
 Adsorption                             Crosslinking Entrapment
                 binding     attachment


                                                   (Van Rantwijk, & Sheldon, 2000)




Manufacturing of enzymatic packages will depend on the nature of
the biocatalyst (e.g., whole cells or purified enzymes), the envisaged
storage conditions, the type of food to be packed and the specific
application of the biocatalyst.
An entrapment method- enzyme-based oxygen scavenger laminate




                                paper carrier
  enzyme solution
    + additives




                                                        Polyethylene films
                    enzymes
                     in the
                    package




                                     heated under pressure
(Andersson & Nielsen, 2002)
Surface topography of modified (D) and unmodified (A) LDPE
shown using Atomic Force Microscopy
materials

Desirable characteristics should be

High affinity to proteins,
 Availability of reactive functional groups or chemical
  modifications,
Hydrophilicity,
Mechanical stability and rigidity,
Regenerability,
Ease of preparation in different geometrical
Non-toxicity,
Biocompatibility,
Food and drug regulations complying
And affordability from a price perspective
materials
Carrageenan, chitosan, gelatin, polylactic acid (PLA), polyglycolic
acid (PGA) and alginate are very promising materials.

Carrageenan has a long history of safe food applications most
support for applications in enzymatically active food packages.
                                              (Van de Velde & Bakker, 2002)


Chitosan is a natural polymer and has been widely used as a
supporting material.                              (Kumar, 2000)


Chitosan can provide many advantages . It possesses hydroxyl (OH)
and amino (NH2) groups, which link with enzymes easily and can be
cross-linked to prevent from dissolution in acidic solutions (pH < 2)
                                               (Rorrer, Hsien, & Way, 1993)
materials
Gelatin is a natural, biodegradable, biocompatible, nontoxic and
readily available polymer as a carrier for enzymes.

Capability to retain the enzyme viability and activity and, as
observed with other immobilization matrixes, enhancing thermal
stability of the immobilized biocatalysts. (Nagatomo & Matsui, 2005)



PLA and PGA are Food and Drug Administration (FDA) approved
materials because they are degraded by hydrolysis to products
which can be metabolized and excreted. Both of them are
potential matrixes for the encapsulation of enzymes.
                                                  (Lazzeri & Giusti, 2005)
Recent
Bioactive packaging technologies for extended shelf life of meat-
based products                                    (Ve´ronique, 2009)
Bioactive packaging materials from edible chitosan polymer—
antimicrobial activity
                            (V. Coma, A. Deschamps, and A. Martial, 2011)
Bioactive packaging for milk that changes color according to storage




            (Ko Yang,2012,http://www.boredpanda.com/creative-packaging-designs,march )
conclusion

Bioactive packaging is thus a novel set of technologies designed
to give response to a number of issues related to the feasibility,
stability and bioactivity of functional ingredients for the food
industry.

These technologies aim to integrate the bioactives within new
packaging and coating material concepts and can greatly benefit
from previous developments in the pharmaceutical and
biomedical sectors and from the unique properties of synthetic
and biomass derived biopolymers.
Bioactive pck

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Bioactive pck

  • 1. Healthier food through Bioactive packaging Speaker: Manoj Solanki Dairy Chemistry NDRI, Karnal
  • 2. Introduction Innovative technological developments in the production of functional foods, whose bioactive principles and actuators are devised to be contained within packaging or coating materials. Bioactive packaging - food package or coating is given the unique role of enhancing food impact over the consumer’s health
  • 3. Introduction Growth of functional foods is expected to be higher, i.e. up to 5 times at its highest, over the next few years compared to that of total packaged foods . (www.euromonitor.com) In most commercial functional foods are added a number of bioactive components that are considered to be beneficial to the health of the consumers. (Falk, 2004)
  • 4. Industrial limitations Currently, the majority of commercial functional foods are presented with the bioactive components contained within compatible foods, an aspect which imposes to the food industry a number of limitations Loss of functionality -processing, storage and/or commercialization Oxidation Production line change
  • 5. Bioactive packaging concepts These previous technologies would, in our vision, be redesigned for its implementation in packaging materials, creating thus a whole new packaging technological discipline that can be generally termed as bioactive packaging. (Lagaron, 2005) Bioactive packaging materials- capable of withholding desired bioactive principles in optimum conditions until their eventual release into the food product
  • 6. definition Bioactive packaging materials is capable of withholding desired bioactive principles in optimum conditions until their eventual release: - into the food product; - through controlled or fast release during storage; - just before consumption.
  • 7. Active and bioactive packaging The main difference: Active packaging means maintaining or increasing quality and safety of packaged foods, ensure a shelf life of packaged food products. Bioactive packaging has a direct impact on the health of the consumer by generating healthier packaged foods.
  • 8. Development of bioactive packaging Controlled Micro- and Enzymatic release nanoencapsulation activity Functional concept including prebiotics, probiotics, phytochemicals, marine oils, lactosefree foods, encapsulated vitamins, bioavailable flavonoids. (Lagaron, 2005)
  • 9. Integration and controlled release Most food products reach the consumer with some sort of packaging (including coating) technology, packaging has become a major partner in the food chain. Currently, industrial demand for technologies ensuring the stability of bioactive compounds in foods remains strong. New technologies such as micro- and nanoencapsulation. Biomedical field- the development of matrixes for controlled release of bioactive substances (drugs) is already a fact.
  • 10. controlled release materials Phytochemicals Biodegradable and/or Prebiotics sustainable Vitamins materials Nanofibers Smart biopolymers derived from microorganisms
  • 11. Phytochemicals Non-nutritive plant chemicals that contain protective, disease- preventing compounds. More than 900 different phytochemicals have been identified as components of foods, and many more phytochemicals continue to be discovered today. (Liu, 2006) They are associated with the prevention and/or treatment of: Cancer, diabetes, cardiovascular disease, and hypertension. (Bloch & Thomson, 1995) Help to prevent cell damage, cancer cell replication, and decrease cholesterol levels.
  • 12. Many phytochemicals are polyphenolic compounds with antioxidant activity. Antioxidative effect of phenolics in functional foods is due to a direct free radical scavenging activity and an indirect effect arising from chelation of prooxidant metal ions. (Shahidi, 2004) Many phenolics are found in oilseeds, but during the processing steps of refining, bleaching and deodorization a large portion of phytochemicals are removed. They are essential for health promotion and disease prevention. (Mattila-Sandholm et al., 2002)
  • 13. Vitamins Vitamins are essential for good health. Food can supply all the vitamin requirements provided that the diet is adequate and well- balanced. Moreover, some vitamins are destroyed during processing. Most of the losses are due to heat generated during the canning and freezing steps (e.g. blanching, pasteurisation and sterilisation).
  • 14. Dietary fiber Dietary fiber consists of the structural and storage polysaccharides and lignin in plants that are not digested in the human stomach and small intestine. Dietary fiber has demonstrated benefits for health maintenance and disease prevention and as a component of medical nutrition therapy. (Etherton et al., 2002)
  • 15. prebiotic Prebiotic is considered to be any food component that escapes digestion in the small intestine and enters the colon, where it may serve as a growth substrate for intestinal bacteria. (Roberfroid, 2001) Prebiotics identified thus far are non-digestible carbohydrates including lactulose, inulin, and a range of oligosaccharides that supply a source of fermentable carbohydrate for the beneficial bacteria in the colon.
  • 16. fabrication of the films vitamins High temperature Bioactive substance release Structure of the material Humidity pH
  • 17. multilayer structures control layer matrix layer Sorbate-releasing plastic film for cheese packaging layer barrier paint The inner control layer is thought to govern the rate of diffusion of the active substance- controlled/fast release barrier function to protect the bioactives from direct food or food moisture contact before application of the triggering mechanism upon food package opening.
  • 18. Mechanism ed Food pH Temperature Site-specific
  • 19. Micro- and nanoencapsulation Microencapsulation is defined as a technology for packaging solids, liquids, or gaseous substances in miniature, sealed capsules that can release their contents at controlled rates under specific conditions. Encapsulated materials can be protected from moisture, heat or other extreme conditions, thus enhancing their stability and maintaining viability . (Garcia, & Beristain, 2004) Release can be site-specific, stage-specific or signaled by changes in pH, temperature, irradiation or osmotic shock. In food industry, the most common method is by solvent activated release.
  • 20. Enzymatic packaging Immobilization of enzymes- food production lines -technological advantages over the use of free enzymes such as reusability, improved stability to temperature, resistance to proteases and other denaturing compounds and improved activity. (Katchalski-Katzir, 1993) Objective of these bioactive materials is to catalyse a reaction, decreasing the concentration of a non-desired food constituent, and/or producing a food substance beneficial to the health of the consumer.
  • 21. Enzymatic packaging Immobilized naringinase in a plastic package. The results indicated that the grapefruit juice reduced its bitterness by hydrolysis of naringine, a bitter principle of citrus juices. (Soares and Hotchkiss 1998) Binding of b-galactosidase and cholesterol reductase in the package walls for the hydrolysis of lactose and cholesterol, respectively. (Brody & Budny, 1995) UHT milk produced by a conventional process, could be packaged in a b-galactosidase- bioactive package and during storage, the product would transform into a low-lactose or free- lactose product. (Lagaron,2005)
  • 22. The principle of in-package processing: cholesterol reduction of milk with covalently immobilized cholesterol reductase enzyme. (Brody & Budny, 1995)
  • 23. Immobilization of enzymes Ionic Covalent Adsorption Crosslinking Entrapment binding attachment (Van Rantwijk, & Sheldon, 2000) Manufacturing of enzymatic packages will depend on the nature of the biocatalyst (e.g., whole cells or purified enzymes), the envisaged storage conditions, the type of food to be packed and the specific application of the biocatalyst.
  • 24. An entrapment method- enzyme-based oxygen scavenger laminate paper carrier enzyme solution + additives Polyethylene films enzymes in the package heated under pressure (Andersson & Nielsen, 2002)
  • 25. Surface topography of modified (D) and unmodified (A) LDPE shown using Atomic Force Microscopy
  • 26. materials Desirable characteristics should be High affinity to proteins,  Availability of reactive functional groups or chemical modifications, Hydrophilicity, Mechanical stability and rigidity, Regenerability, Ease of preparation in different geometrical Non-toxicity, Biocompatibility, Food and drug regulations complying And affordability from a price perspective
  • 27. materials Carrageenan, chitosan, gelatin, polylactic acid (PLA), polyglycolic acid (PGA) and alginate are very promising materials. Carrageenan has a long history of safe food applications most support for applications in enzymatically active food packages. (Van de Velde & Bakker, 2002) Chitosan is a natural polymer and has been widely used as a supporting material. (Kumar, 2000) Chitosan can provide many advantages . It possesses hydroxyl (OH) and amino (NH2) groups, which link with enzymes easily and can be cross-linked to prevent from dissolution in acidic solutions (pH < 2) (Rorrer, Hsien, & Way, 1993)
  • 28. materials Gelatin is a natural, biodegradable, biocompatible, nontoxic and readily available polymer as a carrier for enzymes. Capability to retain the enzyme viability and activity and, as observed with other immobilization matrixes, enhancing thermal stability of the immobilized biocatalysts. (Nagatomo & Matsui, 2005) PLA and PGA are Food and Drug Administration (FDA) approved materials because they are degraded by hydrolysis to products which can be metabolized and excreted. Both of them are potential matrixes for the encapsulation of enzymes. (Lazzeri & Giusti, 2005)
  • 29. Recent Bioactive packaging technologies for extended shelf life of meat- based products (Ve´ronique, 2009)
  • 30.
  • 31. Bioactive packaging materials from edible chitosan polymer— antimicrobial activity (V. Coma, A. Deschamps, and A. Martial, 2011)
  • 32. Bioactive packaging for milk that changes color according to storage (Ko Yang,2012,http://www.boredpanda.com/creative-packaging-designs,march )
  • 33. conclusion Bioactive packaging is thus a novel set of technologies designed to give response to a number of issues related to the feasibility, stability and bioactivity of functional ingredients for the food industry. These technologies aim to integrate the bioactives within new packaging and coating material concepts and can greatly benefit from previous developments in the pharmaceutical and biomedical sectors and from the unique properties of synthetic and biomass derived biopolymers.