This document provides information about an industrial training completed by S Parveen Singh at Bharat Heavy Electricals Limited (BHEL) in Haridwar, India. It discusses BHEL's main manufacturing plants and product range, which includes steam turbines, gas turbines, and hydro turbines. The document focuses on BHEL's Heavy Electrical Equipment Plant in Haridwar, describing its 8 blocks including the Turbine Manufacturing Shop (Block 3), which consists of a Blade Shop, Machine Shop, and other areas. Key turbine components like high pressure, intermediate pressure, and low pressure blades are also summarized.
In my Industrial Training in B.H.E.L., Haridwar I go through all sections in Turbine Manufacturing. First management team told me about the history of industry, Area, Capacity, Machines installed & Facilities in the Industry.
After that they told about the Steam Turbine its types , parts like Blades, Casing, Rotor etc. Then they told full explanation of constructional features and procedure along with equipment used. Before telling about the machines used in Manufacturing of Blade, they told about the safety precautions, Step by Step arrangement of machines in the block with a well defined proper format. They also told the material of blade for a particular desire, types of Blades, Operations performed on Blades, their New Blade Shop less with Advance Technology like CNC Shaping Machine.
In my Industrial Training in B.H.E.L., Haridwar I go through all sections in Turbine Manufacturing. First management team told me about the history of industry, Area, Capacity, Machines installed & Facilities in the Industry.
After that they told about the Steam Turbine its types , parts like Blades, Casing, Rotor etc. Then they told full explanation of constructional features and procedure along with equipment used. Before telling about the machines used in Manufacturing of Blade, they told about the safety precautions, Step by Step arrangement of machines in the block with a well defined proper format. They also told the material of blade for a particular desire, types of Blades, Operations performed on Blades, their New Blade Shop less with Advance Technology like CNC Shaping Machine.
kota super thermal Power station training reportEr. Aman Agrawal
it is a practical training report on kota super thermal power station
For any other enquiry u can contact me on +919540278218....
and can join my Page www.facebook.com/engineeringindia
Complete Description of BHEL TRAINING REPORT for final year student of mechanical . Total Vocational training Report is listed with the content and proper description of turbine blade as well as major component of the training place .
Project Report on Industrial Summer Training at NTPC SimhadriAshish Uppu
The following pdf is a Project Report about my Industrial Training at NTPC Limited Simhadri, Visakhapatnam, Andhra Pradesh, India. It includes all the fundamentals of a Thermal Power Plant: its layout, various departments, principal components etc. It also contains a brief profile about the company.
Industrial Training report at Adani Power Limited MundraSaikat Bhandari
Adani Power Mundra is located in the Kucthh District in Taluka Mundra of Gujarat,
It’s 2nd largest power plant in India and 5th largest Thermal power plant in World
I am going share some aspect and awareness about tis power plant
A thermal power station is a power station in which heat energy is converted to electric power. In most of the places in the world the turbine is steam-driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator.
kota super thermal Power station training reportEr. Aman Agrawal
it is a practical training report on kota super thermal power station
For any other enquiry u can contact me on +919540278218....
and can join my Page www.facebook.com/engineeringindia
Complete Description of BHEL TRAINING REPORT for final year student of mechanical . Total Vocational training Report is listed with the content and proper description of turbine blade as well as major component of the training place .
Project Report on Industrial Summer Training at NTPC SimhadriAshish Uppu
The following pdf is a Project Report about my Industrial Training at NTPC Limited Simhadri, Visakhapatnam, Andhra Pradesh, India. It includes all the fundamentals of a Thermal Power Plant: its layout, various departments, principal components etc. It also contains a brief profile about the company.
Industrial Training report at Adani Power Limited MundraSaikat Bhandari
Adani Power Mundra is located in the Kucthh District in Taluka Mundra of Gujarat,
It’s 2nd largest power plant in India and 5th largest Thermal power plant in World
I am going share some aspect and awareness about tis power plant
A thermal power station is a power station in which heat energy is converted to electric power. In most of the places in the world the turbine is steam-driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator.
The steam power plant is an important source to produce the electricity. The major portion of electricity demand is fulfilled by this power plant. It is also called a thermal power plant. It provides the electricity required to different areas. In this article we will study the construction, working, efficiency, advantages, and disadvantages of steam power plants It is the power plant which is used to generate electricity by the use of steam turbine. The major components of these power plants are boiler, steam turbine, condenser, and water feed pump.
ppt on coil and insulation manufacturing block, BHEL, haridwar
manufacturing process of stator bar by bhel for practical training or industrial training.about bhel
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Event Management System Vb Net Project Report.pdfKamal Acharya
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My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
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Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
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Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
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6. Block-3: Turbine Manufacturing Shop
BLOCK 3
TURBINE SHOP
BAY 1 BAY 2 BAY 3
HEAVY MACHINE
SHOP(HMS)
BEARING SECTION BLADE SHOP
ASSEMBLY SECTION TURNING SECTION TURNING SECTION
ASSEMBLY SECTION HYDRAULIC TESTING
GOVERNING SECTION
7. CONTENT
INTRODUCTION
Manufacturing Plant
Major Products of BHEL, Haridwar
General Details
TURBINE SHOP
BLADE SHOP
MACHINE SHOP
DESCRIPTION OF MACHINES
REFERENCES
8. BHARAT HEAVEY ELECTRICAL LIMITED (BHEL)
INTRODUCTION
The First plant of BHEL was set up at Bhopal in 1956.
In the sixties, three more major plants were set up at Haridwar, Hyderabad
and Tiruchirapalli.
It developed the capability to produce a variety of Electrical, Electronic and
Mechanical equipments for all sectors.
BHEL has already attained ISO 9000 certification for quality management &
ISO 14001 certification foe environment management.
9. Manufacturing Plant
BHEL Haridwar has two manufacturing plants:-
Heavy Electrical Equipment Plant (HEEP) & Central
Foundry Forge Plant (CFFP).
HEEP includes design and manufacture of large steam
and gas turbines, turbo generators, hydro turbines and
generators, hydro turbines and generators, large AC/DC
motors and so on.
CFFP is engaged in manufacture of Steel Castings : Up to
50 Tons Per Piece Wt & Steel Forgings: Up to 55Tons Per
Piece Wt.
10. General Details
Steam Turbines, Gas Turbines and Turbines Blades.
Special Tooling for all products in the Tool Room located in the same block.
Consists of four Bays, namely, Bay-I and II of size 36x378 meters and 36x400 meters
respectively and Bay-III and IV of size 24x402meters and 24x381 meters respectively.
11. STEAM TURBINE
The Steam turbine is an engine that convert fluid
energy into mechanical energy.
The steam turbine depends on dynamic action of
steam.
The steam turbine is steam driven rotary engine.
12. TYPES OF STEAM TURBINE MANUFACTRED IN BHEL
(1): High pressure turbine (HP)
13. (1): High pressure turbine (HP)
Double shell casing
(i) Inner casing
(ii) Outer casing
Main steam pressure 247 ATA
Main steam temperature 565C
Outlet steam pressure 54 ATA
Power generation in HPT 197MW
usually double flow Turbine
14. (2): Intermediate pressure turbine (IP)
Double flow.
Double shell casing
(i) Inner casing
(ii) Outer casing
Reheated steam pressure 54 ATA
Reheated steam temperature 593 C
Outlet steam pressure 6.08 ATA
Power generation in HPT 262MW
15. (3): Low pressure turbine (LP)
Single flow.
Double shell casing
(i) Inner casing
(ii) Outer casing
Inlet steam pressure 5.97 ATA
Inlet steam temperature 282.8 C
Outlet steam pressure .1047 ATA
Power generation in HPT 210MW
16. Blade Shop
Turbine Blade Machining Shop is
located in Bay-IV of Block-III.
According to motion blade two type
1. stationary type
2. rotary type
17. The Blade Fitting on Rotor are two type
(1) Radials Fitting
(2) circular Fitting
18. Inradials fittingthe groovecutin radialdirection.
The blade fit in radialdirection.
The radial fittingusedfor a low pressure blade.
(1) Radials fitting
19. (2) Circular Fitting
Incircular fitting the groove cut are circular on the rotor.
The blade fit in circular direction.
The radialfittingusedforahighpressureblade.
20. TYPES OF BLADE USE IN STEAM TURBINE
(1) Highpressureturbine blade
(2)Intermediate pressureturbineblade
(3)Lowpressure turbineblade
21. H.P turbine blades
•.Theblades are responsibleforextracting energy fromthehigh
temperature,highpressure steamproducedbythe boiler.
22. Intermediate pressure turbine blade
• The size of blades of I.P steam turbine is larger than H.P
steam turbine , but smaller than L.P steam turbine.
23. Low Pressure Turbine blade
.
•The size of low pressure turbine blade in larger than the HP
and IP because it resist a low pressure and temperature.
24. MATERIALS USE IN BLADE
• 403 Stainless steel.
• Nickel based super alloy.
• Titanium based alloy.
25. HYDRAULIC TESTING
In Hydraulic testing process check a casting defects in outer and
inner casing Of turbine.
PROCESS:
Firstly the turbine but on the testing base vertical direction
without rotor and closed all holes And produced a high pressure
water in the base side through a small pipe connected, if defect is
available so produce a leakage and check a defect.
26. OVER SPEED BALANCING TUNNEL
OSBT is used to turbine rotor balancing , blade fitting
testing , vibration.
The rotor with blade take place a pedestal and create a
vacuum is 2 torr With the help of pump in the tunnel .
The rotor is rotate with speed of 2500-4500 rpm.
In the computer control room the axis of rotation
of rotor is seen with help
Of computer.
27. Three type rotor test in this tunnel.
(i) high pressure rotor
(ii) intermediate pressure rotor
(iii) low pressure rotor
28. Introduction: Gas Turbine
The important components are compressor and combustion chamber.
The mass of gas turbine per kw developed is less.
The starting of a gas turbine is very easy and quick.
It can be driven at a very high speed.
The pressure used are very low(about 5bar).
29. Brayton cycle:
The ideal cycle that the working fluid undergoes in
the close loop in the Brayton cycle. It is made up of
four internally reversible process.
1-2 Isentropic compression;
2-3 Constant pressure heat addition;
3-4 Isentropic expansion;
4-1 Constant pressure heat
rejection.
30. Working principle of gas turbine:
A simple gas turbine is comprised of three main section a compressor, a combustor and a power
turbine.
The gas turbine operates of the brayton cycle where the compressed air is mixed with fuel and
burn under constant pressure condition.
31. Classification:
1.According to the path of the working substance:
Close cycle gas turbine
Open cycle gas turbine
Semi-close gas turbine
2.According to the process of heat absorption:
Constant pressure gas turbine
Constant volume gas turbine
32. Working of Close cycle gas turbine:
A closed cycle gas turbine works on joule’s or
Brayton’s cycle.
A closed cycle gas turbine consists of a compressor,
heating chamber, gas turbine which drives the
generator and compressor and the cooling chamber.
33. Working of Open cycle gas turbine:
It’s also works on joule’s cycle.
Open cycle gas turbine consists of a compressor,
combustion chamber and a gas turbine which
drives the generator and compressor.
Open cycle gas turbine also called a continuous
gas turbine as the combustion of fuel takes place
continuously.
34. Advantages
Very high power to weight ratio.
Less vibration.
Low lubricant oil cost and consumption.
High operation speed.
Disadvantages:
Machine operation are also more complex.
Less efficient.
High cost compare to the reciprocating engine.
Less regular pattern of use then tank, helicopters,
large boats.
36. TURNING
Turning is a form of machining, a material removal process, which is used to create
rotational parts by cutting away unwanted material. The turning process requires a
turning machine or lathe, work piece, fixture, and cutting tool.
37. DRILLING
The operation of making round holes in metal pieces is known as
drilling. It is done with the help of drilling
38. BORING
In machining, boring is the process of enlarging a hole that has already been
drilled (or cast) by means of a single-point cutting tool (or of a boring head
containing several such tools), such as in boring a gun barrel or an engine cylinder.
Boring is drilling a hole, tunnel, or well in the earth.
39. FACING
Facing is the process of removing metal from the end
of a work piece to produce a flat surface.
In machining, facing is the act of cutting a face, which is
a planar surface, onto the work piece
40. MILLING
Milling (grinding), the process of grinding grain or other materials in a mill.
Milling machine, a cutting and shaping equipment removing asphalt
pavement with a milling machine Photochemical milling (disambiguation)
a part of the leather crusting process.
41. Vertical Boring Machine
Max diameter of work piece accommodated :10000mm
Max height of work piece :5000mm
Diameter of table :8750mm
Max travel of vertical tool head RAM slides :3200mm
Max travel of vertical tool heads from centre of table :5250mm
Max weight of work piece :200 T
Diameter of boring spindle of combined head :160mm
42. CNC Machines: CNC refers to Computer Numerical
Control, and is responsible for the automation of machine tools.
there are mainly 2 type of CNC Machines
1. CNC Turning
2. CNC Milling
43. CNC Turning
CNC turning is used to create objects with round or
tubular shapes that are created from larger pieces of
material
44. CNC Milling
CNC Milling are used for making the
complex shaping of metal. CNC milling
machines are controlled in one of two ways:
by computer or via manual override.
Computer programming allows the machine
to make the precise cuts required
45. CONCLUSION
Summer training gives the idea of general awareness in steam
turbine manufacturing & its process. Its provide practical idea to
manufacturing several component of turbine.