Mercedes benz service centre training reportPanchal Anand
Industrial training (Internship) Report.
Mercedes_benz Service centre.
Abstract: As a Mechanical Engineering Student I am very interested in automobile Engineering. I always keen to learn different mechanisms used in vehicles, I used to watch animated videos on YouTube about automobile mechanisms like Differential, Automatic transmission gearbox etc, but I never watched it in real. So, it was a great opportunity for me to do two weeks internship at Mercedes-benz Service centre, Ambli, Ahmedabad. The internship was concentrated on the car services. At the beginning of the internship I had several queries in my mind regarding the different technologies used in Mercedes-benz and what skills are needed in organization. During my internship several queries are cleared by doing some activities. The objective of this internship is to understand working of different mechanisms, to get knowledge of regular services and the major-minor problem that can be observed in day to day life. Apart from technical knowledge, I also learnt rules and safety instruction, Inventory management, Quality Control. I realize the responsibility of technicians working on the car. So, this internship was a great experience. I found out how much I am strong in automobile field. I gained new knowledge and skills and met many new people. Working together with people having different background and education was great experience. I also accompanied by other 2-3 students who were also on industrial training, so it was nice knowledge sharing. I achieved many of my learning goals. I got insight into the work of an organization. At last this internship has given me new insights and motivation to pursue a career in mechanical engineering.
Mercedes benz service centre training reportPanchal Anand
Industrial training (Internship) Report.
Mercedes_benz Service centre.
Abstract: As a Mechanical Engineering Student I am very interested in automobile Engineering. I always keen to learn different mechanisms used in vehicles, I used to watch animated videos on YouTube about automobile mechanisms like Differential, Automatic transmission gearbox etc, but I never watched it in real. So, it was a great opportunity for me to do two weeks internship at Mercedes-benz Service centre, Ambli, Ahmedabad. The internship was concentrated on the car services. At the beginning of the internship I had several queries in my mind regarding the different technologies used in Mercedes-benz and what skills are needed in organization. During my internship several queries are cleared by doing some activities. The objective of this internship is to understand working of different mechanisms, to get knowledge of regular services and the major-minor problem that can be observed in day to day life. Apart from technical knowledge, I also learnt rules and safety instruction, Inventory management, Quality Control. I realize the responsibility of technicians working on the car. So, this internship was a great experience. I found out how much I am strong in automobile field. I gained new knowledge and skills and met many new people. Working together with people having different background and education was great experience. I also accompanied by other 2-3 students who were also on industrial training, so it was nice knowledge sharing. I achieved many of my learning goals. I got insight into the work of an organization. At last this internship has given me new insights and motivation to pursue a career in mechanical engineering.
Engine diagnostic is the technical inspection method for the engine of your Car that becomes mandatory when there are issues in the driving experience or the mileage is below par. There are multiple reasons that could lead to the underperformance of the engine. That is where the Engine Diagnostics services of CarUstad comes useful.
The Northern Railways is one of the 16 zones and the northernmost zone of the Indian Railways. Its headquarter is New Delhi Railway Station.
Northern Railways is one of nine old zones of Indian Railways and also the biggest in terms of network having 6807 kilometre route.[1] It covers the states of Jammu and Kashmir, Punjab, Haryana, Himachal Pradesh, Uttarakhand and Uttar Pradesh and the Union territories of Delhi and Chandigarh.
Gallops Detective Services welcomes you in the world of judgment with the evidences. We are Delhi based best detective agency which has all latest and advanced devices which are helpful in all kinds of our services.
Engine diagnostic is the technical inspection method for the engine of your Car that becomes mandatory when there are issues in the driving experience or the mileage is below par. There are multiple reasons that could lead to the underperformance of the engine. That is where the Engine Diagnostics services of CarUstad comes useful.
The Northern Railways is one of the 16 zones and the northernmost zone of the Indian Railways. Its headquarter is New Delhi Railway Station.
Northern Railways is one of nine old zones of Indian Railways and also the biggest in terms of network having 6807 kilometre route.[1] It covers the states of Jammu and Kashmir, Punjab, Haryana, Himachal Pradesh, Uttarakhand and Uttar Pradesh and the Union territories of Delhi and Chandigarh.
Gallops Detective Services welcomes you in the world of judgment with the evidences. We are Delhi based best detective agency which has all latest and advanced devices which are helpful in all kinds of our services.
Bhel summer training (industrial training) reportRatnesh Ahirwar
Bhel summer training (industrial training) report-This report contain latest and important information about BHEL Bhopal unit and very helpful to engineering students.
WAF Awards are the platinum standard of rewards and recognition in the Global Auto Industry, the most scientific and relevant, powered by process & analytics. worldautoforum.com/awards
This is a case study analysis that was done by a group of Management Information Students (from UIC). The case on Ford discussed how it could adopt the business model of Dell to achieve economies of scale.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
2. Page | 2
Table Contents.
I. COMPANY OVERVIEW……………………………………………03
II. REVENUE OBJECTIVES …………………………………………..04
III. AUXILLARIES………………………………………………………….05
IV. TRAINING REPORT
1. FRONT SUSPENSION OVERHAUL………………………………….06
2. FUEL FILTER REPLACEMENT…………………………………………07
3. BALL JOINT REPLACEMENT………………………………………….08
4. ENGINE OIL REMOVAL…………………………………………………09
5. OIL FILTER REPLACEMENT……………………………………………10
6. ENGINE OIL FILL UP……………………………………………………..11
7. LOWER CHAMBER REPLACEMENT……………………………….12
8. WHEEL BALANCING……………………………………………………..13
9. BRAKE CALLIPER REPLACEMENT………………………………….15
10. REPLACE THE WHEEL CYLINDER…………………………………..18
3. Page | 3
Company overview
Gallops Motors Pvt Ltd, started operations in 2004 and is the
Authorized dealer of General Motors selling the Chevrolet range of
vehicles. Gallops Motors has 13 showrooms and 9 workshops in
Gujarat. They are located in Ahmedabad, Gandhinagar, Mehsana,
Palanpur, Himmatnagar, Surendranagar, Rajkot, Jamnagar and Morbi.
Gallops Motors is the No.1 Chevrolet Dealer in India with annual sales
of 5000+ and a car park of 22000+ vehicles. Gallops Motors has an
annual turnover of 300 crores.
Gallops Motors has won the Grandmasters Awards by General Motors
6 times in a row for its all round excellent performance. All this
success is attributed to the outstanding performance by all the
Gallops team members.
Gallops has a team of 850 trained and dedicated employees who
contribute to the organizations success. With a combination of the
best salary packages and incentive schemes, Gallops is one of the
best employers in the Automobile dealer business.
Due to the continuous growth of the company, we always need fresh
and experienced people to join us and contribute to the growth of the
organization. If you are self motivated and a dynamic person, then we
have a lot of challenges for you at Gallops.
4. Page | 4
REVENUE OBJECTIVES OF THE COMPANY
Service is a major revenue generator of the company.
Most of the service stations are managed on franchise
basis, where Chevrolet Motors trains the local staff.
Other automobile companies have not been able to
match this benchmark set by Chevrolet Motors. The
Express Service stations help many stranded vehicles on
the highways by sending across their repair man to the
vehicle.
1) Generation of incremental Revenue
2) Reduction in Cost
3) Simple and clear evaluation
The types of services offered by Gallops
Motors Ltd are as follows
Free services
5. Page | 5
AUXILLARIES
Free services- are offered to new cars which have run 10000 km or age less than
one year. The first free service is done at 1000 km or 1 month, whichever comes
first. The second free service is done at 5000 km or 6 months and third free service
is done at 10000 km or 12 months. The labor charges are not added in the free
services. The other charges like Engine oil, Gear oil are imposed on the customer.
The average oil charges come around Rs.750 per service. The average time taken for
the free service is 1 hour.
Paid services are offered to cars which have run more than 10000 km or age more
than 1 year. The average labor charge for a paid service is Rs.700. The spare part
charge for the paid service varies with the km run. The Average spare part charges
for the cars between 10000 km and 20000 km is Rs.1500 and for the cars greater
than 20000 km is Rs.2500. The oil charges are also included in the paid services.
The average time taken for paid service is 1.5 hours.
Running repairs are done on the cars which come with any faults in the Engine,
Gear box, AC, or any other major repairs. The charges for repairs vary for each and
every car repaired. The average charge for running repairs comes around Rs.9000
per car. The labor charges are added but there won’t be any oil charges for running
repairs. There are 10 bays in the service station which we have visited. These bays
are divided into 4 types
. Express Bay: The free services and quick services are done in this bay. A maximum
of 10 vehicles can be serviced in this bay per day.
Two-Tech Bay: The paid services are done on the Two-Tech bay. It has the name
‘Two-Tech’ since there are 2 technicians allocated to that bay. A maximum of 8
vehicles can be serviced in this bay per day.
Normal Bay: The cars with general repair or break down are serviced in this bay. A
maximum of 2 vehicles can be serviced in this bay per day.
Support Bay: Wheel alignment and AC services are done in the support bays. It is
also used as Express, Two- Tech or Normal Bays in case of an emergency. 2 bays
are allocated for support.
6. Page | 6
TRAINING REPORT DATE- 17/12/2014
JOBS PERFORMED –
1.FRONT SUSPENSION CHANGE
PROCEDURE-
REMOVE FRONT TYRES USING PNEUMATIC GUN
REMOVE JUMPER MOUNTING BOLTS AT TOP SIDE OF BONET
Leave the bolts from the shock tower as they are for now.
Turn the wheel to the right for easy access .Unclip the brake sensor from the mounting point
Undo the bolt at the rear that holds the shock and mounting plate for brake sensor and ABS sensor
Undo the 2 bolts at the rear of the brake caliper..Remove the caliper and just put it on your suspension links
Remove coil springs using spring puller tool and disassembly all parts
Now take a new shock absorber and same coil spring of old suspension.
Shift coil spring over the shock absorber using tool.
Similarly assemble all the parts over the car.
SUSPENSION MOUNTING SUSPENSION REMOVAL SIDE VIEW
SPRING PULLER TOOL
7. Page | 7
2 FUEL FILTER CHANGE
PROCEDURE
1. Locate fuel filter
Refer to the vehicle service manual to identify the location and type of fuel filter, and the correct
procedure for removing and replacing it.
2. Remove static pressure from fuel system
If the engine is fitted with an electric fuel pump, locate the fuel pump fuse using the service manual, and
remove it. Start the engine and wait for it to stop as it runs out of fuel. Switch the ignition off.
3. Obtain correct replacement
Obtain the correct replacement filter and components. If the vehicle has a carbureted fuel system, new
intake and outlet hoses may have been supplied with the filter. If so, then attach them to the new filter
before you disconnect the old one.
4. Using correct equipment, remove fuel filter
Loosen the clamps on the fuel line on the engine side of the filter at the outer end of the hose and
disconnect it. If necessary drain any excess fuel into the fuel proof container.
5. Install carbureted system filter
Connect the new filter hose and tighten the clamp. Make sure that you have the filter facing in the right
direction, with the flow indicator arrow pointing towards the engine. Then remove the old filter and
reconnect the new one to the fuel intake. If you do this quickly, very little of the residual fuel in the line
should leak from the system.
6. Remove old EFI system filter
In a fuel injected system, the fuel is under greater pressure, so the fuel lines are normally made of metal,
which are not replaced at the same time as the filter. Using the correct tool, loosen the metal line
connectors and remove the filter, catching any leaking fuel in a fuel-proof container.
7. Install EFI system filter
Connect the new filter and tighten the line connectors. Make sure that you have the filter facing in the
right direction, with the flow indicator arrow pointing towards the engine. Finally, remember to replace
the fuel pump fuse.
8. Page | 8
3]Lower arm ball joint replace
PROCEDURE
Remove the wheel and access the ball joint
Soak all the bolts with WD-40 or PB Blaster OR TBC Spray
Pull the cotter pin and loosen the large castellated nut
Pop loose the ball joint
Remove the allen bolts and slide the control arm free
Guide the new joint through the knuckle hole
Bolt the joint into place using the hardware included
9. Page | 9
4] ENGINE OIL CHANGE
PROCEDURE
Lift your car
Remove the oil cap OR bolt from lower chamber
Loosen the plug counter-clockwise using the proper sized socket or cresc
wrench if you've got room to maneuver.
It will take several minutes for all the oil to drain out of the car.
Finally tighten the chamber bolt.
10. Page | 10
5] OIL FILTER CHANGE
PROCEDURE
Locate the filter assembly
Unscrew the oil filter. Get a
twists low and steadily, counter-
clockwise
Prepare the new filter. Dip the tip of your finger in the new replacement oil and smear it
on the gasket ring of the new filter. This will lubricate the gasket and create a good seal
for the new filter, and ensure that you'll be able to get it off the next time.
Carefully screw on the new, lubricated filter, being careful to not cross the threads.
11. Page | 11
6] Adding New Oil
PROCEDURE
Add new oil to the car at the fill hole. The amount you need is in the
owner's manual, usually listed under "capacities."
If you hold the bottle with the spout on top, it will pour more
smoothly, without bubbling.
Make sure you're adding the correct oil. Typically, you can safely add
10W-30 to most cars in a pinch, but you should consult your owner's
manual or the experts at an auto shop before adding oiL.
12. Page | 12
7] LOWER OIL CHAMBER REPLACE
REMOVE ENGINE OIL BY LOSSENING THE BOLT OF LOWER
CHAMBER
REMOVE THE OIL SUMP
REPLACE THE NEW SUMP BY APPLYING GLUE TO IT.
FIX IT AND LET IT REMAIN THERE FOR ATLEAST 3 HOURS TO STICK
AND HARDEN UP
FINALLY POUR ENGINE OIL FROM TOP.
13. Page | 13
8] WHEEL BALANCING
PROCEDURE
1. Turn your machine OFF then ON, which resets the balancer. The
machine wakes up using standard clip-on wheel weight locations.
2. Remove stones/rocks or other debris from tread and any weights
already attached to the wheel. During this process you also should
remove any mud, dirt or snow on the inside of the wheel and make
sure that the mounting surface of the wheel is completely
3Mount a tire/wheel assembly on a balancer that will use standard
clip-on wheel weights. Use the most appropriate mounting meth -
od. Technicians should be careful to avoid back injury and should
seek assistance when lifting a heavy tire/wheel assembly onto a
balancing shaft.
4. There are two main mounting methods. They include:
• Back Cone – Most original equipment and steel wheels can be
mounted properly using this method. The wheel is centered on
a cone from the inner side of the wheel.
• Front Cone – A wheel should be centered by the outer side of the
hub only when the inner surface will not provide an accurate surface.
14. Page | 14
5.For automatic measurement,pull the offset arm out to the wheel,
hold it still at clip-on weight position against the wheel
flange and wait for a “beep.” Return the arm to home position.
6.Lower the hood. The wheel will spin and unbalances are
measured and displayed. The corrective weight amount appears in
the weight display window for inboard andoutboard weight
locations.
7.Raise the hood after the tire stops rotating. Make sure that the
wheel has stopped before raising the hood.
8. Inboard center bar blinks. If an inboard corrective weight is
not required, the wheel will stop at the outboard corrective weight
location and you can go to Step 11.
9. Attach inboard corrective weight. Attach specified weight
amount at top-dead-center on the inside flange of the wheel.
10. Press NEXT, causing the wheel to rotate.
11. The outboard center bar will blink.
12. Attach outboard corrective
weights. Attach specified
weight
amount at the top-dead-center
on the outside flange of the
wheel.
13. Lower the hood to respin
the tire/wheel and check
balance. The
weight readings should now be 0.00.
15. Page | 15
9] FRONT BRAKE CALLIPERS REPLACEMENT
PROCEDURE
1.Lift up the car upto required height.
2.Remove the lug nuts or bolts completely from studs and remove the front tires.
3.Compress the caliper piston completely into the bore with a C-clamp or piston retracting tool
4.Remove the retaining bolts that hold the caliper's brake hose in place to allow movement
with a wrench.
5.Loosen and remove the caliper fitting with a wrench. The fitting shown is also known as a
"banjo" fitting.
16. Page | 16
6. Remove the caliper mounting bolts with a wrench, be sure to save these bolts as you
may need to reuse them.
7.Lift the caliper up until it clears the rotor and then slide it off. Carefully
remove the brake pads from the caliper. Try to avoid dropping brake pads as it
can cause serious damage.
8. Inspect the caliper supports for rusting or corrosion that would interfere with the new
caliper. If there is any corrosion or interference be sure to remove before new caliper
installation.
9.If provided or recommended by the manufacturer, lubricate the BACK of the brake
pads, mounting bushings and sleeves with the recommended grease. Place the brake
pads into the new caliper if they are not preloaded. DO NOT APPLY GREASE TO THE
SIDE OF BRAKE PAD THAT IS IN CONTACT WITH THE ROTOR.
10.Carefully slide the brake pad and caliper assembly over the rotor. Install
new mounting bolts (if supplied) if not reuse the bolts you removed and
tighten to your vehicle's specifications. You might need a torque wrench to do
this. BE SURE NOT TO OVER TOURQUE.
11.Reconnect the caliper hose with the caliper (banjo) fitting and new washers.
17. Page | 17
12.Remove the plug from the hose and use a wrench or torque wrench to
replace the retaining bolts or clips.
13.Bleed your brakes until they are firm. Refill with proper DOT specification
for you vehicle, any brake fluid that was lost.
14. Put the wheels back onto your car.
15.Test the feel of your car's brakes before you travel. if brakes don't feel like they are
working properly, contact a certified technician immediately.
18. Page | 18
10] Replace the Wheel Cylinder in a Drum Brake
PROCEDURE