This document provides an overview of amines, including methylamines such as mono-, di-, and tri-methylamine. It discusses their production processes, catalysts used, and markets/applications. The key production method involves reacting methanol and ammonia over solid acid catalysts like silica-alumina at 400°C to form the methylamines. Zeolite catalysts can provide improved selectivity for dimethylamine. The largest producers use recycling to control product distributions. Amines have a variety of applications, including as gas treating agents to remove acid gases.
A project on the Mother plant of Petrochemical Industry.
110 MT per year production capacity of NCP plant at RIL- VMD. Detailed studies on Short residence time Furnaces, Distillation columns, Catalytic converters, heat exchangers etc. calculations made on process parameters and mechanical design aspects.
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project (https://www.spire2030.eu/impress).
Section: Distillation
Subject: 0.2 Introduction to distillation.
This is a sort of assignment of my subject Refinery Engineering, i have a presentation on it, i hope u guys like it and enjoy reading it, may be it can help somebody learning alkylation topic :)
These slides may be used for a part of Advanced level course in Chemical Reaction Engineering. I taught this course to Masters level students covering 1.5 credit hours.
A project on the Mother plant of Petrochemical Industry.
110 MT per year production capacity of NCP plant at RIL- VMD. Detailed studies on Short residence time Furnaces, Distillation columns, Catalytic converters, heat exchangers etc. calculations made on process parameters and mechanical design aspects.
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project (https://www.spire2030.eu/impress).
Section: Distillation
Subject: 0.2 Introduction to distillation.
This is a sort of assignment of my subject Refinery Engineering, i have a presentation on it, i hope u guys like it and enjoy reading it, may be it can help somebody learning alkylation topic :)
These slides may be used for a part of Advanced level course in Chemical Reaction Engineering. I taught this course to Masters level students covering 1.5 credit hours.
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
Production of 66000 ton/year of Formaldehyde from Methanol using Silver catal...Engr Muhammad Zeeshan
Formaldehyde, the target product is an organic compound representing the most elementary configuration of the aldehydes. It behaves as a synthesis baseline for many other chemical compounds, including phenol formaldehyde, urea formaldehyde, melamine resin, Paints, and Glues. It is also used in medical field i.e. as a disinfectant and preservation of cell and tissues. The aim of this project is to reach 98% conversion of methanol using Silver Catalyst. Detailed calculations were performed in the report for all equipment in the plant including all expenses of the plant erection, taking into account the required process conditions to achieve a production capacity of 66000 ton/year of formaldehyde (as Formalin).
VLE Data - Selection and Use
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 DIAGRAMMATIC REPRESENTATION OF IDEAL
AND NON-IDEAL SYSTEMS
4.1 Ideal Mixtures
4.2 Non-Ideal Mixtures
5 REVIEW OF VLE MODELS
5.1 Ideal Behavior in Both Phases
5.2 Liquid Phase Non-Idealities
5.3 High Pressure Systems
5.4 Special Models
6 SETTING UP A VLE MODEL
6.1 Define Problem
6.2 Select Data
6.3 Select Correlation(s)
6.4 Produce Model
7 AVOIDING PITFALLS
7.1 Experimental Data is Better than Estimates
7.2 Check Validity of Fitted Model
7.3 Check Limitations of Estimation Methods
7.4 Know Your System
7.5 Appreciate Errors and Effects
7.6 If in Doubt – Ask
8 A CASE STUDY
8.1 The Problem
8.2 The System
8.3 Data Available
8.4 Selected Correlation
8.5 Simulation
8.6 Selection of Model
9 RECOMMENDED READING
10 VLE EXPERTS IN GBHE
APPENDICES
A USE OF EXTENDED ANTOINE EQUATION
B USE OF WILSON EQUATION
C USEFUL METHODS OF ESTIMATING
D EQUATIONS OF STATE FOR VLE CALCULATIONS
TABLES
1 SUMMARY OF VLE METHODS
2 LIST OF USEFUL REFERENCES
FIGURES
1 VAPOR-LIQUID EQUILIBRIUM - IDEAL SOLUTION
BEHAVIOR
2 VAPOR-LIQUID EQUILIBRIUM - A GENERALISED
Y-X DIAGRAM
3 VAPOR-LIQUID EQUILIBRIUM - MINIMUM BOILING
AZEOTROPE
4 VAPOR-LIQUID EQUILIBRIUM - MAXIMUM BOILING
AZEOTROPE
5 VAPOR-LIQUID EQUILIBRIUM - MINIMUM BOILING
AZEOTROPE -TWO LIQUID PHASES
6 SENSITIVITY TO ERROR IN VLE DATA (BASED ON FENSKE EQUATION)
7(a) FITTING WILSON 'A' VALUES TO VLE DATA - CASE A
7(b) FITTING WILSON 'A' VALUES TO VLE DATA - CASE B
7(c) FITTING WILSON 'A' VALUES TO VLE DATA - CASE C
Types of Distillation & column internalsBharat Kumar
More:- https://chemicalengineeringworld.com
Distillation is a method of separating the components of a solution which depends upon distribution of the substances between a gas and liquid phase, applied to cases where all components are present in both phases.
* What is distillation ?
* Types of Distillation
* Batch Distillation
* Azeotropic Distillation
* Flooding
* Priming
* Coning
* Weeping
* Dumping
* Packed Column
* Tray column
* Reflux Ratio
* Relative volatility
* Distillation column
Distillation is a method of separating mixtures based on differences in volatility (volatility is the tendency of a substance to vaporize. Volatility is directly related to a substance's vapor pressure.) of components in a boiling liquid mixture. Distillation is a unit operation, or a physical separation process, and not a chemical reaction
Design of Methanol Water Distillation Column Rita EL Khoury
Methanol is an essential feed stock for the manufacture of many industrial products such as adhesives and paints and it is widely used as a solvent in many chemical reactions. Crude methanol is obtained from steam reforming of natural gas and then a purification process is needed since it contains smaller and larger degree of impurities.
The purification process consists of two steps: a topping column used to remove the low boiling impurity called the light ends; and the remaining water methanol mixture is transferred to another column called the refining column where it is constantly boiled until separation occurs. Methanol rises to the top while the water accumulates in the bottom.
This document focuses on methanol water separation. A detailed design study for the distillation column is conducted where the separation occurs at atmospheric pressure with a total condenser and a partial reboiler.
This is a full course about how the Amine Sweetening Unit works, and all the factors, operations, and problems related to this unit. This course was taken from the IHRDC institute.
Most modern ammonia processes are based on steam-reforming of natural gas or naphtha.
The 3 main technology suppliers are Uhde (Uhde/JM Partnership), Topsoe & KBR.
The process steps are very similar in all cases.
Other suppliers are Linde (LAC) & Ammonia Casale.
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petroleum-refining/
COURSE DESCRIPTION:
The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.
Learn about:
* Oil& Gas Industry
* Difference between Petroleum Refining vs. Petrochemical Industry
* Overview of the most important operations and products
* Market insight (supply/demand) as well as (production/consumption)
* Several Petroleum Refineries around the World
Unit Operations & Processes
* Refining and Fractionation
* Atmospheric Distillation Column
* Vacuum Distillation
* Hydrotreating (Hydrogenation)
* Blending
* Reforming
* Isomerization
* Alkylation
* Steam Cracking
* Fluid Catalytic Cracking
* Gas Sweetening (Hydrodesulfurization)
* Coking
Components:
* Fuel Gas / Natural Gas
* Liquified Petroleum Gases (LPG)
* Propane, Butane
* Sulfur / Hydrogen Sulfide
* Gasoline / Automotive Gas Oil
* Naphtha Cuts (Light/Heavy)
* Kerosene
* Diesel
* Gasoil
* Lubricants
* Vacuum Residues
* Asphalt
* Coke
NOTE: This course is focused for Process Simulation
At the end of the course you will feel confident in the Petroleum Refining Industry. You will know the most common Process & Unit Operations as well as their distribution, production and importance in daily life.
----
Please show the love! LIKE, SHARE and SUBSCRIBE!
More likes, sharings, suscribers: MORE VIDEOS!
-----
CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
This is course on Plant Simulation will show you how to setup hypothetical compounds, oil assays, blends, and petroleum characterization using the Oil Manager of Aspen HYSYS.
You will learn about:
Hypothetical Compounds (Hypos)
Estimation of hypo compound data
Models via Chemical Structure UNIFAC Component Builder
Basis conversion/cloning of existing components
Input of Petroleum Assay and Crude Oils
Typical Bulk Properties (Molar Weight, Density, Viscosity)
Distillation curves such as TBP (Total Boiling Point)
ASTM (D86, D1160, D86-D1160, D2887)
Chromatography
Light End
Oil Characterization
Using the Petroleum Assay Manager or the Oil Manager
Importing Assays: Existing Database
Creating Assays: Manually / Model
Cutting: Pseudocomponent generation
Blending of crude oils
Installing oils into Aspen HYSYS flowsheets
Getting Results (Plots, Graphs, Tables)
Property and Composition Tables
Distribution Plot (Off Gas, Light Short Run, Naphtha, Kerosene, Light Diesel, Heavy Diesel, Gasoil, Residue)
Oil Properties
Proper
Boiling Point Curves
Viscosity, Density, Molecular Weight Curves
This is helpful for students, teachers, engineers and researchers in the area of R&D, specially those in the Oil and Gas or Petroleum Refining industry.
This is a "workshop-based" course, there is about 25% theory and about 75% work!
At the end of the course you will be able to handle crude oils for your fractionation, refining, petrochemical process simulations!
Get full Course here:
www.ChemicalEngineeringGuy.com/Courses
The BASIC Aspen HYSYS Course will show you how to model and simulate Processes (From Petrochemical, to Ammonia Synthesis and Polymerisation).
Analysis of Unit Operation will help you in order to optimise the Chemical Plant.
This is helpful for students, teachers, engineers and researchers in the area of R&D and Plant Design/Operation.
The course is didactic, with a lot of applied theory and Workshops/Study cases.
At the end of the course you will be able to setup a simulation, run it, get results and more important, analysis of the process for further optimization.
Chemical Engineers
Process Engineers
Students related to engineering fields
Teachers willing to learn more about process simulation
Petrochemical Engineers
Amine Gas Treating Unit - Best Practices - Troubleshooting Guide Gerard B. Hawkins
Amine Gas Treating Unit Best Practices - Troubleshooting Guide for H2S/CO2 Amine Systems
Contents
Process Capabilities for gas treating process
Typical Amine Treating
Typical Amine System Improvements
Primary Equipment Overview
Inlet Gas Knockout
Absorber
Three Phase Flash Tank
Lean/Rich Heat Exchanger
Regenerator
Filtration
Amine Reclaimer
Operating Difficulties Overview
Foaming
Failure to Meet Gas Specification
Solvent Losses
Corrosion
Typical Amine System Improvements
Degradation of Amines and Alkanolamines during Sour Gas Treating
APPENDIX
Best Practices - Troubleshooting Guide
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
Production of 66000 ton/year of Formaldehyde from Methanol using Silver catal...Engr Muhammad Zeeshan
Formaldehyde, the target product is an organic compound representing the most elementary configuration of the aldehydes. It behaves as a synthesis baseline for many other chemical compounds, including phenol formaldehyde, urea formaldehyde, melamine resin, Paints, and Glues. It is also used in medical field i.e. as a disinfectant and preservation of cell and tissues. The aim of this project is to reach 98% conversion of methanol using Silver Catalyst. Detailed calculations were performed in the report for all equipment in the plant including all expenses of the plant erection, taking into account the required process conditions to achieve a production capacity of 66000 ton/year of formaldehyde (as Formalin).
VLE Data - Selection and Use
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 DIAGRAMMATIC REPRESENTATION OF IDEAL
AND NON-IDEAL SYSTEMS
4.1 Ideal Mixtures
4.2 Non-Ideal Mixtures
5 REVIEW OF VLE MODELS
5.1 Ideal Behavior in Both Phases
5.2 Liquid Phase Non-Idealities
5.3 High Pressure Systems
5.4 Special Models
6 SETTING UP A VLE MODEL
6.1 Define Problem
6.2 Select Data
6.3 Select Correlation(s)
6.4 Produce Model
7 AVOIDING PITFALLS
7.1 Experimental Data is Better than Estimates
7.2 Check Validity of Fitted Model
7.3 Check Limitations of Estimation Methods
7.4 Know Your System
7.5 Appreciate Errors and Effects
7.6 If in Doubt – Ask
8 A CASE STUDY
8.1 The Problem
8.2 The System
8.3 Data Available
8.4 Selected Correlation
8.5 Simulation
8.6 Selection of Model
9 RECOMMENDED READING
10 VLE EXPERTS IN GBHE
APPENDICES
A USE OF EXTENDED ANTOINE EQUATION
B USE OF WILSON EQUATION
C USEFUL METHODS OF ESTIMATING
D EQUATIONS OF STATE FOR VLE CALCULATIONS
TABLES
1 SUMMARY OF VLE METHODS
2 LIST OF USEFUL REFERENCES
FIGURES
1 VAPOR-LIQUID EQUILIBRIUM - IDEAL SOLUTION
BEHAVIOR
2 VAPOR-LIQUID EQUILIBRIUM - A GENERALISED
Y-X DIAGRAM
3 VAPOR-LIQUID EQUILIBRIUM - MINIMUM BOILING
AZEOTROPE
4 VAPOR-LIQUID EQUILIBRIUM - MAXIMUM BOILING
AZEOTROPE
5 VAPOR-LIQUID EQUILIBRIUM - MINIMUM BOILING
AZEOTROPE -TWO LIQUID PHASES
6 SENSITIVITY TO ERROR IN VLE DATA (BASED ON FENSKE EQUATION)
7(a) FITTING WILSON 'A' VALUES TO VLE DATA - CASE A
7(b) FITTING WILSON 'A' VALUES TO VLE DATA - CASE B
7(c) FITTING WILSON 'A' VALUES TO VLE DATA - CASE C
Types of Distillation & column internalsBharat Kumar
More:- https://chemicalengineeringworld.com
Distillation is a method of separating the components of a solution which depends upon distribution of the substances between a gas and liquid phase, applied to cases where all components are present in both phases.
* What is distillation ?
* Types of Distillation
* Batch Distillation
* Azeotropic Distillation
* Flooding
* Priming
* Coning
* Weeping
* Dumping
* Packed Column
* Tray column
* Reflux Ratio
* Relative volatility
* Distillation column
Distillation is a method of separating mixtures based on differences in volatility (volatility is the tendency of a substance to vaporize. Volatility is directly related to a substance's vapor pressure.) of components in a boiling liquid mixture. Distillation is a unit operation, or a physical separation process, and not a chemical reaction
Design of Methanol Water Distillation Column Rita EL Khoury
Methanol is an essential feed stock for the manufacture of many industrial products such as adhesives and paints and it is widely used as a solvent in many chemical reactions. Crude methanol is obtained from steam reforming of natural gas and then a purification process is needed since it contains smaller and larger degree of impurities.
The purification process consists of two steps: a topping column used to remove the low boiling impurity called the light ends; and the remaining water methanol mixture is transferred to another column called the refining column where it is constantly boiled until separation occurs. Methanol rises to the top while the water accumulates in the bottom.
This document focuses on methanol water separation. A detailed design study for the distillation column is conducted where the separation occurs at atmospheric pressure with a total condenser and a partial reboiler.
This is a full course about how the Amine Sweetening Unit works, and all the factors, operations, and problems related to this unit. This course was taken from the IHRDC institute.
Most modern ammonia processes are based on steam-reforming of natural gas or naphtha.
The 3 main technology suppliers are Uhde (Uhde/JM Partnership), Topsoe & KBR.
The process steps are very similar in all cases.
Other suppliers are Linde (LAC) & Ammonia Casale.
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petroleum-refining/
COURSE DESCRIPTION:
The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.
Learn about:
* Oil& Gas Industry
* Difference between Petroleum Refining vs. Petrochemical Industry
* Overview of the most important operations and products
* Market insight (supply/demand) as well as (production/consumption)
* Several Petroleum Refineries around the World
Unit Operations & Processes
* Refining and Fractionation
* Atmospheric Distillation Column
* Vacuum Distillation
* Hydrotreating (Hydrogenation)
* Blending
* Reforming
* Isomerization
* Alkylation
* Steam Cracking
* Fluid Catalytic Cracking
* Gas Sweetening (Hydrodesulfurization)
* Coking
Components:
* Fuel Gas / Natural Gas
* Liquified Petroleum Gases (LPG)
* Propane, Butane
* Sulfur / Hydrogen Sulfide
* Gasoline / Automotive Gas Oil
* Naphtha Cuts (Light/Heavy)
* Kerosene
* Diesel
* Gasoil
* Lubricants
* Vacuum Residues
* Asphalt
* Coke
NOTE: This course is focused for Process Simulation
At the end of the course you will feel confident in the Petroleum Refining Industry. You will know the most common Process & Unit Operations as well as their distribution, production and importance in daily life.
----
Please show the love! LIKE, SHARE and SUBSCRIBE!
More likes, sharings, suscribers: MORE VIDEOS!
-----
CONTACT ME
Chemical.Engineering.Guy@Gmail.com
www.ChemicalEngineeringGuy.com
http://facebook.com/Chemical.Engineering.Guy
You speak spanish? Visit my spanish channel -www.youtube.com/ChemEngIQA
This is course on Plant Simulation will show you how to setup hypothetical compounds, oil assays, blends, and petroleum characterization using the Oil Manager of Aspen HYSYS.
You will learn about:
Hypothetical Compounds (Hypos)
Estimation of hypo compound data
Models via Chemical Structure UNIFAC Component Builder
Basis conversion/cloning of existing components
Input of Petroleum Assay and Crude Oils
Typical Bulk Properties (Molar Weight, Density, Viscosity)
Distillation curves such as TBP (Total Boiling Point)
ASTM (D86, D1160, D86-D1160, D2887)
Chromatography
Light End
Oil Characterization
Using the Petroleum Assay Manager or the Oil Manager
Importing Assays: Existing Database
Creating Assays: Manually / Model
Cutting: Pseudocomponent generation
Blending of crude oils
Installing oils into Aspen HYSYS flowsheets
Getting Results (Plots, Graphs, Tables)
Property and Composition Tables
Distribution Plot (Off Gas, Light Short Run, Naphtha, Kerosene, Light Diesel, Heavy Diesel, Gasoil, Residue)
Oil Properties
Proper
Boiling Point Curves
Viscosity, Density, Molecular Weight Curves
This is helpful for students, teachers, engineers and researchers in the area of R&D, specially those in the Oil and Gas or Petroleum Refining industry.
This is a "workshop-based" course, there is about 25% theory and about 75% work!
At the end of the course you will be able to handle crude oils for your fractionation, refining, petrochemical process simulations!
Get full Course here:
www.ChemicalEngineeringGuy.com/Courses
The BASIC Aspen HYSYS Course will show you how to model and simulate Processes (From Petrochemical, to Ammonia Synthesis and Polymerisation).
Analysis of Unit Operation will help you in order to optimise the Chemical Plant.
This is helpful for students, teachers, engineers and researchers in the area of R&D and Plant Design/Operation.
The course is didactic, with a lot of applied theory and Workshops/Study cases.
At the end of the course you will be able to setup a simulation, run it, get results and more important, analysis of the process for further optimization.
Chemical Engineers
Process Engineers
Students related to engineering fields
Teachers willing to learn more about process simulation
Petrochemical Engineers
Amine Gas Treating Unit - Best Practices - Troubleshooting Guide Gerard B. Hawkins
Amine Gas Treating Unit Best Practices - Troubleshooting Guide for H2S/CO2 Amine Systems
Contents
Process Capabilities for gas treating process
Typical Amine Treating
Typical Amine System Improvements
Primary Equipment Overview
Inlet Gas Knockout
Absorber
Three Phase Flash Tank
Lean/Rich Heat Exchanger
Regenerator
Filtration
Amine Reclaimer
Operating Difficulties Overview
Foaming
Failure to Meet Gas Specification
Solvent Losses
Corrosion
Typical Amine System Improvements
Degradation of Amines and Alkanolamines during Sour Gas Treating
APPENDIX
Best Practices - Troubleshooting Guide
ISSN 2693-6356
The Journal of Traditional medicine serves as a platform for academics, researchers, and practitioners to share insights into the theories, practices, and advancements within the realm of traditional medicine.
Research Inventy : International Journal of Engineering and Scienceinventy
Research Inventy : International Journal of Engineering and Science
Research Inventy : International Journal of Engineering and Science is published by the group of young academic and industrial researchers with 12 Issues per year. It is an online as well as print version open access journal that provides rapid publication (monthly) of articles in all areas of the subject such as: civil, mechanical, chemical, electronic and computer engineering as well as production and information technology. The Journal welcomes the submission of manuscripts that meet the general criteria of significance and scientific excellence. Papers will be published by rapid process within 20 days after acceptance and peer review process takes only 7 days. All articles published in Research Inventy will be peer-reviewed
Optimization of Sunflower Methyl Ester and its Tribological StudiesIJRES Journal
The mineral oil lubricants that are being used these days are not sure of lasting for a long time. There are chances of them being depleted in a short span of years. As a replacement for the mineral oils, various vegetable oils are taken up for research purpose in order to use them as an alternate for the present mineral lubrication. Bio lubricant is produced by transesterification of a triglyceride with methanol in the presence of catalyst to produce fatty acid methyl esters (FAME) and glycerol. The main parameters affecting the transesterification reactions are molar ratio, catalyst type and amount, reaction time, temperature and stirrer speed. In this work, the producrion of sunflower methyl ester (SFME) can be optimized by using Taguchi technique and the properties of a lubricant like viscosity, flash point and fire point is found out, also four ball wear test proved that the SFME+crude SFO proportions produced less wear scar than conventional 2T oil which revealed that the prepared bio lubricant can be used in a commercial vehicle.
Pressure Relief Systems Vol 2
Causes of Relief Situations
This Volume 2 is a guide to the qualitative identification of common causes of overpressure in process equipment. It cannot be exhaustive; the process engineer and relief systems team should look for any credible situation in addition to those given in this Part which could lead to a need for pressure relief (a relief situation).
Pressure Relief Systems
BACKGROUND TO RELIEF SYSTEM DESIGN Vol.1 of 6
The Guide has been written to advise those involved in the design and engineering of pressure relief systems. It takes the user from the initial identification of potential causes of overpressure or under pressure through the process design of relief systems to the detailed mechanical design. "Hazard Studies" and quantitative hazards analysis are not described; these are seen as complementary activities. Typical users of the Guide will use some Parts in detail and others in overview.
GAS DISPERSION - A Definitive Guide to Accidental Releases of Heavy GasesGerard B. Hawkins
GAS DISPERSION - A Definitive Guide to Accidental Releases of Heavy Gases
This Process Safety Guide has been written with the aim of assisting process engineers, hazard analysts and environmental advisers in carrying out gas dispersion calculations. The Guide aims to provide assistance by:
• Improving awareness of the range of dispersion models available within GBHE, and providing guidance in choosing the most appropriate model for a particular application.
• Providing guidance to ensure that source terms and other model inputs are correctly specified, and the models are used within their range of applicability.
• Providing guidance to deal with particular topics in gas dispersion such as dense gas dispersion, complex terrain, and modeling the chemistry of oxides of nitrogen.
• Providing general background on air quality and dispersion modeling issues such as meteorology and air quality standards.
• Providing example calculations for real practical problems.
SCOPE
The gas dispersion guide contains the following Parts:
1 Fundamentals of meteorology.
2 Overview of air quality standards.
3 Comparison between different air quality models.
4 Designing a stack.
5 Dense gas dispersion.
6 Calculation of source terms.
7 Building wake effects.
8 Overview of the chemistry of the oxides of nitrogen.
9 Overview of the ADMS complex terrain module.
10 Overview of the ADMS deposition module.
11 ADMS examples.
12 Modeling odorous releases.
13 Bibliography of useful gas dispersion books and reports.
14 Glossary of gas dispersion modeling terms.
Appendix A : Modeling Wind Generation of Particulates.
APPENDIX B TABLE OF PROPERTY VALUES FOR SPECIFIC CHEMICALS
Theory of Carbon Formation in Steam Reforming
Contents
1 Introduction
2 Underpinning Theory
2.1 Conceptualization
2.2 Reforming Reactions
2.3 Carbon Formation Chemistry
2.3.1 Natural Gas
2.3.2 Carbon Formation for Naphtha Feeds
2.3.3 Carbon Gasification
2.4 Heat Transfer
3 Causes
3.1 Effects of Carbon Formation
3.2 Types of Carbon
4 What are the Effects of Carbon Formation?
4.1 Why does Carbon Formation Get Worse?
4.1.1 So what is the Next Step?
4.2 Consequences of Carbon Formation
4.3 Why does Carbon Form where it does?
4.3.1 Effect on Process Gas Temperature
4.4 Why does Carbon Formation Propagate Down the Tube?
4.4.1 Effect on Radiation on the Fluegas Side
4.5 Why does Carbon Formation propagate Up the Tube?
5 How do we Prevent Carbon Formation
5.1 The Role of Potash
5.2 Inclusion of Pre-reformer
5.3 Primary Reformer Catalyst Parameters
5.3.1 Activity
5.3.2 Heat Transfer
5.3.3 Increased Steam to Carbon Ratio
6 Steam Out
6.1 Why does increasing the Steam to Carbon Ratio Not Work?
6.2 Why does reducing the Feed Rate not help?
6.3 Fundamental Principles of Steam Outs
TABLES
1 Heat Transfer Coefficients in a Typical Reformer
2 Typical Catalyst Loading Options
FIGURES
1 Hot Bands
2 Conceptual Pellet
3 Naphtha Carbon Formation
4 Heat Transfer within an Reformer
5 Types of Carbon Formation
6 Effect of Carbon on Nickel Crystallites
7 Absorption of Heat
8 Comparison of "Base Case" v Carbon Forming Tube
9 Carbon Formation Vicious Circle
10 Temperature Profiles
11 Carbon Pinch Point
12 Carbon Formation
13 Effect on Process Gas Temperature
14 How does Carbon Propagate into an Unaffected Zone?
15 Movement of the Carbon Forming Region
16 Effect of Hot Bands on Radiative Heat Transfer
17 Effect of Potash on Carbon Formation
18 Application of a Pre-reformer
19 Effect of Activity on Carbon Formation
Calculation of an Ammonia Plant Energy Consumption: Gerard B. Hawkins
Calculation of an Ammonia Plant Energy Consumption:
Case Study: #06023300
Plant Note Book Series: PNBS-0602
CONTENTS
0 SCOPE
1 CALCULATION OF NATURAL GAS PROCESS FEED CONSUMPTION
2 CALCULATION OF NATURAL GAS PROCESS FUEL CONSUMPTION
3 CALCULATION OF NATURAL GAS CONSUMPTION FOR PILOT BURNERS OF FLARES
4 CALCULATION OF DEMIN. WATER FROM DEMIN. UNIT
5 CALCULATION OF DEMIN. WATER TO PACKAGE BOILERS
6 CALCULATION OF MP STEAM EXPORT
7 CALCULATION OF LP STEAM IMPORT
8 DETERMINATION OF ELECTRIC POWER CONSUMPTION
9 DETERMINATION OF THE TOTAL ENERGY CONSUMPTION OF THE AMMONIA PLANT ISBL
10 ADJUSTMENT OF ELECTRIC POWER CONSUMPTION FOR TEST RUN CONDITIONS
11 CALCULATION OF AMMONIA SHARE IN MP STEAM CONSUMPTION IN UTILITIES
12 CALCULATION OF AMMONIA SHARE IN ELECTRIC POWER CONSUMPTION IN UTILITIES
13 DETERMINATION OF THE TOTAL ENERGY CONSUMPTION OF THE AMMONIA PLANT OSBL
14 DETERMINATION OF THE TOTAL ENERGY CONSUMPTION OF THE AMMONIA PLANT
Ammonia Plant Technology
Pre-Commissioning Best Practices
GBHE-APT-0102
PICKLING & PASSIVATION
CONTENTS
1 PURPOSE OF THE WORK
2 CHEMICAL CONCEPT
3 TECHNICAL CONCEPT
4 WASTES & SAFETY CONCEPT
5 TARGET RESULTS
6 THE GENERAL CLEANING SEQUENCE MANAGEMENT
6.6.1 Pre-cleaning or “Physical Cleaning
6.6.2 Pre-rinsing
6.6.3 Chemical Cleaning
6.6.4 Critical Factors in Cleaning Success
6.6.5 Rinsing
6.6.6 Inspection and Re-Cleaning, if Necessary
7 Systems to be treated by Pickling/Passivation
Ammonia Plant Technology
Pre-Commissioning Best Practices
Piping and Vessels Flushing and Cleaning Procedure
CONTENTS
1 Scope
2 Aim/purpose
3 Responsibilities
4 Procedure
4.1 Main cleaning methods
4.1.1 Mechanical cleaning
4.1.2 Cleaning with air
4.1.3 Cleaning with steam (for steam networks only)
4.1.4 Cleaning with water
4.2 Choice of the cleaning method
4.3 Cleaning preparation
4.4 Protection of the devices included in the network
4.5 Protection of devices in the vicinity of the network
4.6 Water flushing procedure
4.6.1 Specific problems of water flushing
4.6.2 Preparation for water flushing
4.6.3 Performing a water flush
4.6.4 Cleanliness criteria
4.7 Air blowing procedure
4.7.1 Specific problems of air blowing
4.7.2 Preparation for air blowing
4.7.3 Performing air blowing
4.7.4 Cleanliness checks
4.8 Steam blowing procedure
4.8.1 Specific problems of steam blowing
4.8.2 Preparation for steam blowing
4.8.3 Performing steam blowing
4.8.4 Cleanliness checks
4.9 Chemical cleaning procedure
4.9.1 Specific problems of cleaning with a chemical solution
4.9.2 Preparation for chemical cleaning
4.9.3 Performing a chemical cleaning
4.9.4 Cleanliness criteria
4.10 Re-assembly - general guideline
4.11 Preservation of flushed piping
DESIGN OF VENT GAS COLLECTION AND DESTRUCTION SYSTEMS Gerard B. Hawkins
DESIGN OF VENT GAS COLLECTION AND DESTRUCTION SYSTEMS
CONTENTS
1 INTRODUCTION
1.1 Purpose
1.2 Scope of this Guide
1.3 Use of the Guide
2 ENVIRONMENTAL ISSUES
2.1 Principal Concerns
2.2 Mechanisms for Ozone Formation
2.3 Photochemical Ozone Creation Potential
2.4 Health and Environmental Effects
2.5 Air Quality Standards for Ground Level Concentrations of Ozone, Targets for Reduction of VOC Discharges and Statutory Discharge Limits
3 VENTS REDUCTION PHILOSOPHY
3.1 Reduction at Source
3.2 End-of-pipe Treatment
4 METHODOLOGY FOR COLLECTION & ASSESSMENT OF PROCESS FLOW DATA
4.1 General
4.2 Identification of Vent Sources
4.3 Characterization of Vents
4.4 Quantification of Process Vent Flows
4.5 Component Flammability Data Collection
4.6 Identification of Operating Scenarios
4.7 Quantification of Flammability Characteristics for Combined Vents
4.8 Identification, Quantification and Assessment of Possibility of Air Ingress Routes
4.9 Tabulation of Data
4.10 Hazard Study and Risk Assessment
4.11 Note on Aqueous / Organic Wastes
4.12 Complexity of Systems
4.13 Summary
5 SAFE DESIGN OF VENT COLLECTION HEADER SYSTEMS
5.1 General
5.2 Process Design of Vent Headers
5.3 Liquid in Vent Headers
5.4 Materials of Construction
5.5 Static Electricity Hazard
5.6 Diversion Systems
5.7 Snuffing Systems
6 SAFE DESIGN OF THERMAL OXIDISERS
6.1 Introduction
6.2 Design Basis
6.3 Types of High Temperature Thermal Oxidizer
6.4 Refractories
6.5 Flue Gas Treatment
6.6 Control and Safety Systems
6.7 Project Program
6.8 Commissioning
6.9 Operational and Maintenance Management
APPENDICES
A GLOSSARY
B FLAMMABILITY
C EXAMPLE PROFORMA
D REFERENCES
DOCUMENTS REFERRED TO IN THIS PROCESS GUIDE
TABLE
1 PHOTOCHEMICAL OZONE CREATION POTENTIAL REFERENCED
TO ETHYLENE AS UNITY
FIGURES
1 SCHEMATIC OF TYPICAL VENT COLLECTION AND THERMAL OXIDIZER SYSTEM
2 TYPICAL KNOCK-OUT POT WITH LUTED DRAIN
3 SCHEMATIC OF DIVERSION SYSTEM
4 CONVENTIONAL VERTICAL THERMAL OXIDIZER
5 CONVENTIONAL OXIDIZER WITH INTEGRAL WATER SPARGER
6 THERMAL OXIDIZER WITH STAGED AIR INJECTION
7 DOWN-FIRED UNIT WITH WATER BATH QUENCH
8 FLAMELESS THERMAL OXIDATION UNIT
9 THERMAL OXIDIZER WITH REGENERATIVE HEAT RECOVERY
10 TYPICAL PROJECT PROGRAM
11 TYPICAL FLAMMABILITY DIAGRAM
12 EFFECT OF DILUTION WITH AIR
13 EFFECT OF DILUTION WITH AIR ON 100 Rm³ OF FLAMMABLE GAS
PRACTICAL GUIDE ON THE SELECTION OF PROCESS TECHNOLOGY FOR THE TREATMENT OF A...Gerard B. Hawkins
PRACTICAL GUIDE ON THE SELECTION OF PROCESS TECHNOLOGY FOR THE TREATMENT OF AQUEOUS ORGANIC EFFLUENT STREAMS
CONTENTS
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
3.1 IPU
3.2 AOS
3.3 BODs
3.4 COD
3.5 TOC
3.6 Toxicity
3.7 Refractory Organics/Hard COD
3.8 Heavy Metals
3.9 EA
3.10 Biological Treatment Terms
3.11 BATNEEC
3.12 BPEO
3.13 EQS/LV
3.14 IPC
3.15 VOC
3.16 F/M Ratio
3.17 MLSS
3.18 MLVSS
4 DESIGN/ECONOMIC GUIDELINES
5 EUROPEAN LEGISLATION
5.1 General
5.2 Integrated Pollution Control (IPC)
5.3 Best Available Techniques Not Entailing Excessive Costs (BATNEEC)
5.4 Best Practicable Environmental Option (BPEO)
5.5 Environmental Quality Standards(EQS)
6 IPU EXIT CONCENTRATION
7 SITE/LOCAL REQUIREMENTS
8 PROCESS SELECTION PROCEDURE
8.1 Waste Minimization Techniques (WMT)
8.2 AOS Stream Definition
8.3 Technical Check List
8.4 Preliminary Selection of Suitable Technologies
8.5 Process Sequences
8.6 Economic Evaluation
8.7 Process Selection
APPENDICES
A DIRECTIVE 76/464/EEC - LIST 1
B DIRECTIVE 76/464/EEC - LIST 2
C THE EUROPEAN COMMISSION PRIORITY CANDIDATE LIST
D THE UK RED LIST
E CURRENT VALUES FOR EUROPEAN COMMUNITY ENVIRONMENTAL QUALITY STANDARDS AND CORRESPONDING LIMIT VALUES
F ESTABLISHED TECHNOLOGIES
G EMERGING TECHNOLOGY
H PROPRIETARY/LESS COMMON TECHNOLOGIES
J COMPARATIVE COST DATA
PRACTICAL GUIDE ON THE REDUCTION OF DISCHARGES TO ATMOSPHERE OF VOLATILE ORGA...Gerard B. Hawkins
PRACTICAL GUIDE ON THE REDUCTION OF DISCHARGES TO ATMOSPHERE OF VOLATILE ORGANIC COMPOUNDS (VOCs)
FOREWORD
CONTENTS
1 INTRODUCTION
2 THE NEED FOR VOC CONTROL
3 CONTROL AT SOURCE
3.1 Choice or Solvent
3.2 Venting Arrangements
3.3 Nitrogen Blanketing
3.4 Pump Versus Pneumatic Transfer
3.5 Batch Charging
3.6 Reduction of Volumetric Flow
3.7 Stock Tank Design
4 DISCHARGE MEASUREMENT
4.1 By Inference or Calculation
4.2 Flow Monitoring Equipment
4.3 Analytical Instruments
4.4 Vent Emissions Database
5 ABATEMENT TECHNOLOGY
5.1 Available Options
5.2 Selection of Preferred Option
5.3 Condensation
5.4 Adsorption
5.5 Absorption
5.6 Thermal Incineration
5.7 Catalytic Oxidation
5.8 Biological Filtration
5.9 Combinations of Process technologies
5.10 Processes Under Development
6 GLOSSARY OF TERMS
7 REFERENCES
Appendix 1. Photochemical Ozone Creation Potentials
Appendix 2. Examples of Adsorption Preliminary Calculations
Appendix 3. Example of Thermal Incineration Heat and Mass Balance
Appendix 4. Cost Correlations
Getting the Most Out of Your Refinery Hydrogen PlantGerard B. Hawkins
Getting the Most Out of Your Refinery Hydrogen Plant
Contents
Summary
1 Introduction
2 "On-purpose" Hydrogen Production
3 Operational Aspects
4 Uprating Options on the Steam Reformer
4.1 Steam Reforming Catalysts and Tube Metallurgy
4.2 Oxygen-blown Secondary Reformer
4.3 Pre-reforming
4.4 Post-reforming
5 Downstream Units
6 Summary of Uprating Options
7 Conclusions
EMERGENCY ISOLATION OF CHEMICAL PLANTS
CONTENTS
1 Introduction
2 When should Emergency Isolation Valves be Installed
3 Emergency Isolation Valves and Associated Equipment
3.1 Installations on existing plant
3.2 Actuators
3.3 Power to close or power to open
3.4 The need for testing
3.5 Hand operated Emergency Valves
3.6 The need to stop pumps in an emergency
3.7 Location of Operating Buttons
3.8 Use of control valves for Isolation
4 Detection of Leaks and Fires
5 Precautions during Maintenance
6 Training Operators to use Emergency Isolation Valves
7 Emergency Isolation when no remotely operated valve is available
References
Glossary
Appendix I Some Fires or Serious Escapes of Flammable Gases or Liquids that could have been controlled by Emergency Isolation Valves
Appendix II Some typical Installations
UiPath Test Automation using UiPath Test Suite series, part 5DianaGray10
Welcome to UiPath Test Automation using UiPath Test Suite series part 5. In this session, we will cover CI/CD with devops.
Topics covered:
CI/CD with in UiPath
End-to-end overview of CI/CD pipeline with Azure devops
Speaker:
Lyndsey Byblow, Test Suite Sales Engineer @ UiPath, Inc.
SAP Sapphire 2024 - ASUG301 building better apps with SAP Fiori.pdfPeter Spielvogel
Building better applications for business users with SAP Fiori.
• What is SAP Fiori and why it matters to you
• How a better user experience drives measurable business benefits
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Alt. GDG Cloud Southlake #33: Boule & Rebala: Effective AppSec in SDLC using ...James Anderson
Effective Application Security in Software Delivery lifecycle using Deployment Firewall and DBOM
The modern software delivery process (or the CI/CD process) includes many tools, distributed teams, open-source code, and cloud platforms. Constant focus on speed to release software to market, along with the traditional slow and manual security checks has caused gaps in continuous security as an important piece in the software supply chain. Today organizations feel more susceptible to external and internal cyber threats due to the vast attack surface in their applications supply chain and the lack of end-to-end governance and risk management.
The software team must secure its software delivery process to avoid vulnerability and security breaches. This needs to be achieved with existing tool chains and without extensive rework of the delivery processes. This talk will present strategies and techniques for providing visibility into the true risk of the existing vulnerabilities, preventing the introduction of security issues in the software, resolving vulnerabilities in production environments quickly, and capturing the deployment bill of materials (DBOM).
Speakers:
Bob Boule
Robert Boule is a technology enthusiast with PASSION for technology and making things work along with a knack for helping others understand how things work. He comes with around 20 years of solution engineering experience in application security, software continuous delivery, and SaaS platforms. He is known for his dynamic presentations in CI/CD and application security integrated in software delivery lifecycle.
Gopinath Rebala
Gopinath Rebala is the CTO of OpsMx, where he has overall responsibility for the machine learning and data processing architectures for Secure Software Delivery. Gopi also has a strong connection with our customers, leading design and architecture for strategic implementations. Gopi is a frequent speaker and well-known leader in continuous delivery and integrating security into software delivery.
The Art of the Pitch: WordPress Relationships and SalesLaura Byrne
Clients don’t know what they don’t know. What web solutions are right for them? How does WordPress come into the picture? How do you make sure you understand scope and timeline? What do you do if sometime changes?
All these questions and more will be explored as we talk about matching clients’ needs with what your agency offers without pulling teeth or pulling your hair out. Practical tips, and strategies for successful relationship building that leads to closing the deal.
Smart TV Buyer Insights Survey 2024 by 91mobiles.pdf91mobiles
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LF Energy Webinar: Electrical Grid Modelling and Simulation Through PowSyBl -...DanBrown980551
Do you want to learn how to model and simulate an electrical network from scratch in under an hour?
Then welcome to this PowSyBl workshop, hosted by Rte, the French Transmission System Operator (TSO)!
During the webinar, you will discover the PowSyBl ecosystem as well as handle and study an electrical network through an interactive Python notebook.
PowSyBl is an open source project hosted by LF Energy, which offers a comprehensive set of features for electrical grid modelling and simulation. Among other advanced features, PowSyBl provides:
- A fully editable and extendable library for grid component modelling;
- Visualization tools to display your network;
- Grid simulation tools, such as power flows, security analyses (with or without remedial actions) and sensitivity analyses;
The framework is mostly written in Java, with a Python binding so that Python developers can access PowSyBl functionalities as well.
What you will learn during the webinar:
- For beginners: discover PowSyBl's functionalities through a quick general presentation and the notebook, without needing any expert coding skills;
- For advanced developers: master the skills to efficiently apply PowSyBl functionalities to your real-world scenarios.
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While the dev and ops silo continues to crumble….many organizations still relegate monitoring & observability as the purview of ops, infra and SRE teams. This is a mistake - achieving a highly observable system requires collaboration up and down the stack.
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Communications Mining Series - Zero to Hero - Session 1DianaGray10
This session provides introduction to UiPath Communication Mining, importance and platform overview. You will acquire a good understand of the phases in Communication Mining as we go over the platform with you. Topics covered:
• Communication Mining Overview
• Why is it important?
• How can it help today’s business and the benefits
• Phases in Communication Mining
• Demo on Platform overview
• Q/A
Dr. Sean Tan, Head of Data Science, Changi Airport Group
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UiPath Test Automation using UiPath Test Suite series, part 4DianaGray10
Welcome to UiPath Test Automation using UiPath Test Suite series part 4. In this session, we will cover Test Manager overview along with SAP heatmap.
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1. Insights into SAP testing best practices
2. Heatmap utilization for testing
3. Optimization of testing processes
4. Demo
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Execution from the test manager
Orchestrator execution result
Defect reporting
SAP heatmap example with demo
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Removing Uninteresting Bytes in Software FuzzingAftab Hussain
Imagine a world where software fuzzing, the process of mutating bytes in test seeds to uncover hidden and erroneous program behaviors, becomes faster and more effective. A lot depends on the initial seeds, which can significantly dictate the trajectory of a fuzzing campaign, particularly in terms of how long it takes to uncover interesting behaviour in your code. We introduce DIAR, a technique designed to speedup fuzzing campaigns by pinpointing and eliminating those uninteresting bytes in the seeds. Picture this: instead of wasting valuable resources on meaningless mutations in large, bloated seeds, DIAR removes the unnecessary bytes, streamlining the entire process.
In this work, we equipped AFL, a popular fuzzer, with DIAR and examined two critical Linux libraries -- Libxml's xmllint, a tool for parsing xml documents, and Binutil's readelf, an essential debugging and security analysis command-line tool used to display detailed information about ELF (Executable and Linkable Format). Our preliminary results show that AFL+DIAR does not only discover new paths more quickly but also achieves higher coverage overall. This work thus showcases how starting with lean and optimized seeds can lead to faster, more comprehensive fuzzing campaigns -- and DIAR helps you find such seeds.
- These are slides of the talk given at IEEE International Conference on Software Testing Verification and Validation Workshop, ICSTW 2022.
2. AMINES
Contents
Historical perspective
Background
(MMA, DMA and TMA)
Stereochemistry and Structure
Reaction Mechanisms and Thermodynamics
CATALYSTS FOR AMINATION
Non-Zeolitic Catalysts for Amination
Mordinite (MOR) Catalysts for Amination
Zeolite Catalysts for Amination
WWW.GBHENTERPRISES.COM
3. AMINES
Contents
Amines Production
Amines: Markets and Applications
Gas Separation
Conventional Amines Treating System
Amine System for Gas Sweetening
APPENDIX
Structures
Ethyleneamines Production
WWW.GBHENTERPRISES.COM
4. AMINES
Historical Perspective
Industrially the synthesis of methylamines in batch mode from
methanol and ammonia, using zinc chloride, was first reported
in 1884.
The first report of amination of alcohols in the gas phase was in 1909
Methylamines were first made commercially in the 1920s for use in
the tanning industry for the dehairing of animal skins by
Commercial Solvents Corporation in Terra Haute, Indiana.
5. AMINES
Historical Perspective
The process used at that time and the current
processes [are essentially the contact of gaseous
methanol and ammonia over dehydrating catalysts
(e.g. silica-alumina), followed by collection and
separation of the products.
For higher aliphatic amines, catalysts having hydrogenating and
dehydrogenating properties have also become important
7. Mono-methyamine (MMA)
Mono-methylamine is the organic compound
with the chemical formula CH3NH2.
This colorless gas is a derivative of ammonia,
but with one H atom replaced by a methyl
group.
It is the simplest primary amine.
It is sold as a solution in methanol, ethanol, and
water or as the anhydrous gas in pressurized
metal containers.
8. Di-methylamine (DMA)
Dimethylamine is an organic compound with the chemical
formula (CH3)2NH.
This secondary amine is a colorless, flammable liquefied gas
with an ammonia-like odor.
Dimethylamine is generally encountered as a solution in
water at concentrations up to around 40%.
Dimethylamine is a precursor to several industrially
significant compounds.
It reacts with carbon disulfide to give dimethyldithiocarbamate, a
precursor to a family of chemicals widely used in the vulcanization
of rubber.
9. Tri-methylamine (TMA)
Trimethylamine is an organic compound with the chemical
formula N(CH3)3.
This colorless, hygroscopic, and flammable tertiary amine
has a strong "fishy" odor in low concentrations and an
ammonia-like odor at higher concentrations.
It is a gas at room temperature but is usually sold in
pressurized gas cylinders or as a 40% solution in water.
Tri-methylamine is used in the synthesis of choline, tetramethylammonium
hydroxide, plant growth regulators, strongly basic anion exchange resins,
dye leveling agents and a number of basic dyes [1]. Gas sensors to test for
fish freshness detect trimethylamine.
17. Chemical reactions and catalysts
The reaction of ammonia and methanol in the presence of a solid
acid catalyst forms a mixture of mono-, di- and trimethylamine
(MMA, DMA and TMA, respectively).
18. Reactions and Thermodynamics
Table I shows the different classes of reactions that play a role in
the amination of alcohols over solid acid catalysts.
Alkylation of Ammonia with Alcohols
19. Reactions and Thermodynamics
The alkylation reactions are exothermic and are
regarded as Irreversible due to their high equilibrium
constant.
They proceed in sequential order to yield the mono-,
di- and tri-substituted amines.
The transalkylation reactions are regarded as being
reversible and are held responsible for the amine
product distribution at higher alcohol conversion.
Alkylation of Ammonia with Alcohols
20. Reactions and Thermodynamics
Dependence of the equilibrium amine distribution on (a) the NH
/MeOH ratio and Reaction temperature
()ם MMA, (Δ) DMA, (ο) TMA
Alkylation of Ammonia with Alcohols
21. Reactions and Thermodynamics
The equilibrium distribution of the reactants and products in
methanol and ethanol amination:
Dependence of the equilibrium product distribution on: (a) and (b)
NH3/EtOH ratio at 573 K and p=1 bar
()ם MEA, (Δ)DEA, (ο) TEA, (♦) ethene
22. Reactions and Thermodynamics
The equilibrium distribution of the reactants and products in
methanol and ethanol amination:
Dependence of the equilibrium product distribution on reaction
temperature at NH /EtOH=4 and p=1 bar
Bar.
()ם MEA, (Δ)DEA, (ο) TEA, (♦) ethene
23. Reactions and Thermodynamics
OBSERVATIONS
The equilibrium distribution of the reactants and
products in methanol and ethanol amination given in
the previous three slides suggest the following:
The necessity to shift the reactions away from
equilibrium
In ethylamine synthesis this need arises from the
necessity to avoid the formation of ethene and its
oligomerization products and thus to increase catalyst
and equipment lifetime
62. Non-Zeolitic Catalysts for Amination
Variety of catalysts for the vapor phase methanol-ammonia reaction
has been reported:
Aluminas,
Silicas,
Zirconia,
Thoria
Phosphates.
*other materials that perform dehydration chemistry have
been used for methylamines synthesis
63. Non-Zeolitic Catalysts for Amination
Among the more exotic candidates are a
photocatalytic Pt/titania system where at
MeOH conversion of < 0.1% only TMA is
produced and a heteropoly acid catalyst
that suppresses TMA completely at 477°C
and N/C=2.
It was recognized early on that a high N/C ratio favored
MMA formation.
The temperature range employed was, as expected, large
250-500°C.
Photocatalytic Pt/titania
64. Non-Zeolitic Catalysts for Amination
Silica-alumina (SA) is currently the most widely used
catalyst for methylamines synthesis.
Silica-alumina (SA)
It is usually made by
coprecipitation.
65. Non-Zeolitic Catalysts for Amination
A SA (46.9 wt% SiOa) was compared to
a boron phosphate and an SA-boron
phosphate hybrid, SA was found to be
the preferred catalyst; it had a higher
selectivity to amines.
Reduced coking and improved rates are
obtained by using a high alumina
(94 wt%) content SA catalyst.
Silica-alumina (SA)
*at the same conditions, conversion and selectivity to amines
increased with increasing surface area and acidity.
67. Mordenite (MOR) CATALYSTS FOR AMINATION
Among the zeolites seen suitable for shape selective alkylamine
synthesis, mordenite is industrially the most widespread applied.
Mordenite consists of a one dimensional system
of large channels (12-ring, 6.5 x 7.0 Å) lined with
so-called side pockets, which have an aperture of
approx. 4.8 x 3.7 Å [14,15], these side pockets are
separated by a restriction of 2.6 x 5.7 Å, as shown
in the Figure to the Right, in which the
accessibility of the MOR structure to ammonia is
represented (obtained using the Insight II
program from Biosym/MSI).
72. ZEOLITE CATALYSTS FOR AMINATION
The primary building blocks of zeolites are {SiO4}4- and
{AlO4}5- tetrahedra.
As a result of the difference
in charge between these
tetrahedra, the total
framework charge is
negative and hence must be
balanced by cations,
typically protons, alkali, or
alkaline earth metal ions.
73. ZEOLITE CATALYSTS FOR AMINATION
Generally in the protonic or acid form, these materials
behave as solid acids and as such are excellent
candidates as catalysts for methylamines synthesis.
74. ZEOLITE CATALYSTS FOR AMINATION
Zeolite Properties 1
Zeolites have uniform pore systems of a size that is
comparable to a number of organic molecules.
Zeolites are crystalline materials that are composed of a three
dimensional network of metal oxygen tetrahedral with:
- a one-dimensional channel system
- a two-dimensional channel system
- a three-dimensional channel system
* Depending on the way these tetrahedral are
linked together.
75. ZEOLITE CATALYSTS FOR AMINATION
Zeolite Properties 1
Zeolites can be classified according to their largest pore size.
'Small pore' zeolites are those containing 8-membered ring
openings,
'medium' containing 10-membered rings and
'large' containing 12-membered rings
Zeolites of all three classes have been tested for amine synthesis.
The pore openings of these zeolites range from 3 to 7.5Å and
allow for exclusion of molecules based on their minimum kinetic
diameter and shape.
76. ZEOLITE CATALYSTS FOR AMINATION
Zeolite Properties 1
Mechanistically, different reasons for the occurrence of
shape selectivity are distinguished:
(i) Reactant shape selectivity (a consequence of one
reactant being too large to pass through the zeolite
channel) and
(ii)Product selectivity (when only certain products are of
the proper size and shape are able to diffuse out of the
channels.
(iii)Transition state selectivity occurs when the
corresponding transition state of a certain reaction
requires more space than available in the framework of
the zeolite.
77. ZEOLITE CATALYSTS FOR AMINATION
Zeolite Properties 2
Zeolites can contain high concentrations of localized acid
sites.
The acid sites of zeolites are an integral part of the
microporous structure resulting from an imbalance between
the metal oxygen stoichiometry and the formal charges of the
cations.
In zeolites the tetrahedral are based on silicon and oxygen. In
this network of tetrahedral a Si atom has a charge of +4, an O
atom of -2.
As every O atom belongs to two tetrahedral, a purely siliceous
lattice is neutral and possesses no acidity.
78. ZEOLITE CATALYSTS FOR AMINATION
Zeolite Properties 2
Substituting part of the Si atoms by Al (+3), creates a negative charge
at the Al-O tetrahedra, which is balanced by a metal cation (Lewis
acid site) or a proton (Brønsted acid site).
Thus these acid sites are localized and their concentration is
proportional to the aluminum concentration in the lattice.
Due to their open structure, the accessibility of acid sites is much
larger than for amorphous materials of similar composition.
High surface concentration of reactants and longer residence times
of reactants in the pores generally additionally enhance the activity of
zeolites.
79. ZEOLITE CATALYSTS FOR AMINATION
Numerous zeolites have been tested as catalyst
ranging in size from 'small pore' to 'large pore' zeolites.
ZK-5
Rho
Chabazite
Erionite
Offretite
ZSM-5
Mordenite
80. ZEOLITE CATALYSTS FOR AMINATION
Mordenite (MOR)
Faujasite (FAU)
Mazzite (MAZ)
Beta (BEA)
Large Pore zeolites
81. ZEOLITE CATALYSTS FOR AMINATION
LargePorezeolites Zeolite structures, emphasizing the diameter of the 12-ring;
(a) BEA, (b) FAU, (c) MOR, and (d) MAZ.
83. Amines Production
When ammonia is reacted with methanol, the products
MMA, DMA and TMA are formed in consecutive reactions.
The most widely used method for the production of
methylamines is the reaction of methanol with ammonia at
temperatures of about 400°C in the presence of acidic solid
catalysts.
These catalysts are capable of dehydrating and aminating
methanol.
These catalysts are capable of dehydrating and aminating
methanol. For example, modified γ-alumina, aluminosilicate
and thorium oxide catalysts.
85. Amines Production
Process Constraints
As a result of the increasing demand for DMA all major
producers and researchers are looking for a catalyst that
increases the yield of DMA.
Therefore, in many processes MMA and TMA are converted
into DMA by being recycled into the feedstock.
There are also byproducts that are produced during the
catalytic reaction and they include ethanol, ethylamine,
dimethylether, methane and etc.
86. Amines Production
Process Overview
Fresh methanol and ammonia feed are combined with
recycled ammonia and methylamines (mainly MMA and TMA)
are fed to a reactor containing a solid acid catalyst.
The amorphous silica alumina catalysts produced by
Albemarle are those most commonly used in the
methylamine production process.
These catalysts are highly active and stable but have no
specific product selectivity.
Various catalysts are available in the market under
commercial names.
88. AMINE PRODUCTION
PROCESSES
The Nitto Chemical Methylamines Process
Methylamines are produced conventionally by
reacting gaseous methanol and ammonia in the
presence of a catalyst such as silica-alumina.
The reaction products have the thermodynamic
equilibrium composition of monomethylamine,
dimethylamine, and trimethylamine.
To produce a product mix different from the
equilibrium composition, unwanted methylamines
recovered downstream must be recycled to the
reaction to suppress their formation.
89. AMINE PRODUCTION
PROCESSES
The Nitto Chemical Methylamines Process
Nitto Chemical (Japan) has developed a process
that can produce a non-equilibrium product mix
having a high dimethylamine content, e.g., 86%
dimethylamine and 7% each of mono- and
trimethylamines.
The process is based on zeolite-type catalysts.
A commercial methylamines plant based on it
has been in operation since 1984.
90. AMINE PRODUCTION
PROCESSES
The Nitto Chemical Methylamines Process
A conventional process to produce a product
mix consisting of 34wt% monomethylamine,
46wt% dimethylamine, and 20wt%
trimethylamine would require a total fixed
capital about 14%higher and a product value
about 7% higher than that of the Nitto Chemical
process.
91. AMINE PRODUCTION
PROCESSES
The Nitto Chemical Methylamines Process
To produce a product mix similar to the one
prescribed for the Nitto Chemical process, the
conventional process would be even more
costly, because larger portions of the
monomethylamine and trimethylamine product
streams must be recycled to the reactor to
suppress the formation of these two
methylamines.
96. Amines: Gas Separation
Solvents
Amine scrubbing technology was established over 60 years ago in the
oil and chemical industries, for removal of hydrogen sulfide and CO2
from gas streams Commercially, it is the most well established of the
techniques available for CO2 capture although practical experience is
mainly in gas streams which are chemically reducing, the opposite of
the oxidizing environment of a flue gas stream. and desorption
characteristics.
97. Amines: Gas Separation
Solvents
There are several facilities in which amines are used to capture CO2
from flue gas streams today, one example being the Warrior Run coal
fired power station in the USA where 150 t/d of CO2 is captured.
Mono-ethanolamine (MEA) is a widely used type of amine for CO2
capture. CO2 recovery rates of 98% and product purity in excess of
99% can be achieved. There are, however, questions about its rate of
degradation in the oxidizing environment of a flue gas and the amount
of energy required for
Regeneration.
Improved solvents could reduce energy requirements by as much as
40% compared to conventional MEA solvents. There is considerable
interest in the use of sterically-hindered amines which are claimed to
have good absorption and desorption characteristics.
131. Ethyleneamines Applications
Ethyleneamines are utilized in a wide variety of applications
because of their unique combination of reactivity, basicity,
and surface activity.
They are predominantly used as intermediates in the
production of functional products.
The following table lists the major end-use applications for
these versatile materials.