PRESENTATION BY:
RAMESH KUMAR SHARMA
MECHANICAL ENGINEER
1. INTRODUCTION
2. A/C SYSTEM – AVAILABLE OPTIONS
3. RATING SYSTEM-GRIHA
4. DESIGN OF HVAC SYSTEM FOR GREEN
BUILDING
5. INITIATIVE BY NTPC
6. A/C SYSTEM ENVISAGED FOR UPCOMING
PROJECTS
7. CONCLUSION
1. Centralized A/C system
 Chilled Water Type
- Water Cooled
- Air Cooled
 D-X Type
- Water Cooled
- Air Cooled
2. Localised A/C system
 Packaged Type Air Conditioners
 Split/Window Type Air Conditioners
 Precision Air Conditioners
2. Variable Refrigerant Flow/Volume
 NORMALLY ADOPTED FOR LARGE CAPACITY
DISTRIBUTED LOADS
 SYSTEM REQUIRING CHILLED
WATER,CONDENSER WATER PUMPS,COOLING
TOWERS AND MANY AHUs
 FOR CENTRAL CONTROL ROOMS, CONTROL
EQUIPMENT ROOMS, UPS& BATTERY CHARGER
ROOM,SERVICE BLDGS, ADMN BLDGS,ETC.
 USED FOR COMPACT AREAS REQUIRING ONLY
ONE OR TWO AHUs
 AVAILABLE UP TO 100TR
 NO CHILLED WATER PUMP
 SCROLL TYPE NON-
CONDENSING/CONDENSING UNITS ARE USED.
 SIMILAR TO D-X TYPE BUT PAC IS A COMPACT
UNIT WITH AHU AS INTEGRAL PART.
 AVAILABLE UP TO 15 TR
 USED IN SMALL CONTROL ROOMS
 THESE UNITS ARE D-X TYPE
 ARE AIR COOLED
 USED WHEN LOADS ARE LESS AND ONLY
WINDOW SPACE IS AVAILABLE
 AVAILABLE UP TO 3TR.
 CASSETTE TYPE A/Cs AVAILABLE UPTO 4TR
 THESE UNITS ARE DEVELOPED CONSIDERING
FOLLOWING ASPECTS:
 CLOSE TEMPERATURE AND RH CONTROLS.
 24X7 OPERATION
 ENERGY EFFICIENCY- CONSIDERING 24X7
OPERATION.
 HIGH SENSIBLE LOAD AND LESS LATENT HEAT.
 TO ACHIEVE ABOVE REQUIREMENTS
FOLLOWING ARE INCORPORATED.
 HIGH ENERGY EFFICIENT SCROLL COMPRESSORS
ARE EMPLOYED.
 LARGER SIZE EVAPORATOR COIL FOR HIGH CFM
TO MEET HIGHER SENSIBLE HEAT.
 DEDICATED HUMIDIFIER AND DEHUMIDIFICATION
FEATURES.
 DESIGNED TO OPERATE EVEN IN WINTER.
 SIMILAR TO SPLIT TYPE OF AIR CONDITIONING.
 THE REFRIGERANT FLOW IS VARIED BY USING
INVERTER CONTROLLED VARIABLE SPEED
COMPRESSOR TO RESPOND TO CHANGES IN THE
COOLING OR HEATING REQUIREMENT.
 BY THE COMBINATION WITH THE INVERTER
COMPRESSOR AND THE CONSTANT SPEED
COMPRESSOR, THE COMFORTABLE ROOM
CONDITION WILL BE OBTAINED BY CHANGING THE
COMPRESSOR OPERATION CONDITION.
 VRV CONDITIONS AIR FOR EACH ROOM
INDIVIDUALLY AS PER LOAD REQUIREMENT.
Freely Selectable Type of Indoor
Units
 VRV SYSTEM CAN WORK BOTH AS
CENTRALIZED AND LOCALISED SYSTEM.
 OPERATING COST OF THE SYSTEM IS
MINIMIZED BY USE OF VARIABLE
REFRIGERANT FLOW CONCEPT.
 MAKE UP WATER IS NOT REQUIRED.
 VRV SYSTEM CAN OPERATE AT PART LOAD.
 TOTAL PIPING LENGTH FROM OUTDOOR
TO INDOOR UNIT CAN BE AS MAXIMUM AS
150M.
 LESS SPACE REQUIREMENT AND ALSO EASE IN
INSTALLATION IN EXISTING BUILDING.
 IDEAL FOR CONSTANTLY CHANGING OCCUPANCY.
 DESIGN FLEXIBILITY.
 SILENT IN OPERATION.
 CAPITAL COST OF THE SYSTEM IS HIGH.
 LIMITED TO OFFICE BUILDINGS.
 A SEPARATE FRESH AIR SYSTEM IS REQUIRED.
 NO CONTROL OVER HUMIDITY.
 SKILLED MANPOWER REQUIRED FOR
MAINTENANCE AT SITE.
———————————————————————————————————————————
Sl.No. Area to be air-conditioned Type of air conditioning
equipment/system
—————————————————————————————————————————
1. Control Tower areas Vapour absorption machine and screw
(including Control room, /centi type chiller unit with chilled water
system
Control Equipment room,
UPS room and SWAS) .
-Control room for Electro
static Precipitator
-Service Building
2. Administrative Building Screw/Centrifugal type chiller units with
chilled water system
3. Township Auditorium Screw type chiller units with chilled water
system
———————————————————————————————————————————
Sl.No. Area to be air-conditioned Type of air conditioning equipment
——————————————————————————————————————
4. Offsite Control rooms of PAC/Ductable & Non ductable
various pump houses Split Air Conditioner
5. Switchyard Control room Water Cooled/Air Cooled Scroll/
Building Reciprocating type units
6. Water System Control Bldg Air Cooled scroll/reciprocating
type
7. Office building in metros VRV system
8 . Server room (independent) Precision AC
 REDUCTION IN DEPLETION OF NATURAL
RESOURCES.
 GRIHA (GREEN RATING FOR INTEGRATED
HABITAT ASSESSMENT). NATIONAL RATING
SYSTEM OF INDIA.
Points scoredPoints scored RatingRating
50-6050-60
61-7061-70
71-8071-80
81-9081-90
91-10091-100
 Selection of Chillers
 Selection of Pumps
 Selection of Cooling Tower
 Selection of AHU’s
 Selection of Insulation
 Selection of Refrigerant
 Indoor Air Quality
 Noise & Vibration Control
 USE SCREW/CENTRIFUGAL/SCROLL
COMPRESSORS.
 CHILLER SHOULD BE AHRI CERTIFIED.
 MIN. COP OF CHILLER( WATER COOLED)
SHOULD BE 5.4 (FOR 150-300 TR) AND 3.05
FOR AIR COOLED CHILLERS ABOVE 150 TR.
 AVOID OVER DESIGNING OF CHILLERS.
 PRIMARY AND SECONDARYPRIMARY AND SECONDARY
ZONAL CHILLED WATERZONAL CHILLED WATER
PUMPING SYSTEM MUST BEPUMPING SYSTEM MUST BE
ENVISAGED.ENVISAGED.
 EACH SECONDARY PUMPEACH SECONDARY PUMP
PROVIDED WITH VFD; VARIESPROVIDED WITH VFD; VARIES
CHILLED WATER FLOWCHILLED WATER FLOW
THROUGHTHROUGH
THE COOLING COIL OF AHU’S ASTHE COOLING COIL OF AHU’S AS
PER DEMAND WHICH RESULTS INPER DEMAND WHICH RESULTS IN
ENERGY SAVING.ENERGY SAVING.
 CONDENSER WATER PUMPCONDENSER WATER PUMP
PROVIDED WITH VFD TO VARYPROVIDED WITH VFD TO VARY
WATER FLOW ACCORDING TOWATER FLOW ACCORDING TO
CHILLER REQUIREMENTCHILLER REQUIREMENT
 INDUCED DRAFT, CROSS
OR COUNTER FLOW.
 BIRD SCREEN ON TOP OF
TOWER.
 COOLING TOWER FAN
PROVIDED WITH VFD.
 VARIABLE VOLUME TYPEVARIABLE VOLUME TYPE
WITH DOUBLE SKINWITH DOUBLE SKIN
CONSTRUCTION.CONSTRUCTION.
 USE CENTRIFUGAL FANUSE CENTRIFUGAL FAN
WITH VFD WHICH RESULTSWITH VFD WHICH RESULTS
IN ENERGY SAVING.IN ENERGY SAVING.
 CONFORM TO IS STANDARDS
 BE ODP FREE (CRITERIA NO.-27)
 HAVE HIGH NOISE REDUCTION COEFF.
(NRC) (CRITERIA NO.-29)
 MAX. R VALUE OF INSULATION 2.1 M2
-K/W
AND U-VALUE 0.409 W/M2
-K AS PER ECBC
CODE
 BE RECYCLABLE
 INSULATION SHOULD BE CFC/HCFC FREE
Resin bonded glass wool / Resin bonded
mineral wool / Expanded Polystyrene
 ODP FREE (CRITERIA NO.27)ODP FREE (CRITERIA NO.27)
 HAVING MINIMUM GWPHAVING MINIMUM GWP..
 CFC/HCFC FREE.CFC/HCFC FREE.
 CHOOSE EITHER HFC’S ORCHOOSE EITHER HFC’S OR
AZEOTROPIC REFRIGERANTS.AZEOTROPIC REFRIGERANTS.
Currently we are demanding for anyone out of these refrigerants:Currently we are demanding for anyone out of these refrigerants:
R-134a / R-410AR-134a / R-410A
 SCREW/CENTRIFUGAL CHILLER FOR MAIN
PLANT A/C SYSTEM. NO VAM
 PRIMARY AND SECONDARY CHILLED WATER
PUMPS.
 VFD IN SECONDARY CHILLED WATER PUMP.
 AHUS WITH VFD DRIVEN FAN.
 CONDENSER WATER PUMP FITTED WITH VFD.
 COOLING TOWER FAN VFD DRIVEN.
 USE OF R-134A INSTEAD OF R-22 AS R-134A
HAS A TEWI 13% LESS THAN R-22.
———————————————————————————————————————————
Sl.No. Area to be air-conditioned Type of air conditioning
equipment/system
---------------------------------------------------------------------------------
1. Control Tower areas Screw/Centrifugal type chiller unit with
chilled water system & AHUs with VFD
Control Equipment room,
UPS room and SWAS)
Control room for Electro
static Precipitator
2. Service Building Screw/centrifugal type chiller unit with
primary & secondary chilled water system
& VFDs
3. Administrative Building Screw/Centrifugal type chiller units with
primary & secondary chilled water system
& VFDs
4. Township Auditorium Screw/scroll type chiller units with chilled
water system & AHUs with VFD
—
Sl.No. Area to be air-conditioned Type of air conditioning equipment
——————————————————————————————————————
5. Offsite Control rooms of Cassette/ Non ductable
various pump houses Split Air Conditioner
6. Switchyard Control room Water Cooled/Air Cooled Scroll
Building type units with VFD driven AHUs
7. Water System Control Bldg Air Cooled scroll type with VFD
driven AHUs
8. Office building in metros VRV system
9. Server room (independent) Precision AC
NTPC has initiated the process of
designing green building and has
decided to construct all its non-plant
buildings and township buildings for all
upcoming projects with minimum
GRIHA 3-star rating.
Name of BuildingName of Building RatingRating
Administrative Building,Administrative Building,
Service BuildingService Building
4-Star4-Star
CanteenCanteen 3-Star3-Star
Name of BuildingName of Building RatingRating
Hospital, Bal Bhawan & LadiesHospital, Bal Bhawan & Ladies
Club, Training Center, etc.Club, Training Center, etc.
4-Star4-Star
GM Bungalow, Guest House,GM Bungalow, Guest House,
Quarters (all type), Auditorium,Quarters (all type), Auditorium,
Community Center, SwimmingCommunity Center, Swimming
Pool, etc.Pool, etc.
3-Star3-Star
AIR CONDITIONING SYSTEM DESINGING

AIR CONDITIONING SYSTEM DESINGING

  • 1.
    PRESENTATION BY: RAMESH KUMARSHARMA MECHANICAL ENGINEER
  • 2.
    1. INTRODUCTION 2. A/CSYSTEM – AVAILABLE OPTIONS 3. RATING SYSTEM-GRIHA 4. DESIGN OF HVAC SYSTEM FOR GREEN BUILDING 5. INITIATIVE BY NTPC 6. A/C SYSTEM ENVISAGED FOR UPCOMING PROJECTS 7. CONCLUSION
  • 3.
    1. Centralized A/Csystem  Chilled Water Type - Water Cooled - Air Cooled  D-X Type - Water Cooled - Air Cooled 2. Localised A/C system  Packaged Type Air Conditioners  Split/Window Type Air Conditioners  Precision Air Conditioners 2. Variable Refrigerant Flow/Volume
  • 4.
     NORMALLY ADOPTEDFOR LARGE CAPACITY DISTRIBUTED LOADS  SYSTEM REQUIRING CHILLED WATER,CONDENSER WATER PUMPS,COOLING TOWERS AND MANY AHUs  FOR CENTRAL CONTROL ROOMS, CONTROL EQUIPMENT ROOMS, UPS& BATTERY CHARGER ROOM,SERVICE BLDGS, ADMN BLDGS,ETC.
  • 5.
     USED FORCOMPACT AREAS REQUIRING ONLY ONE OR TWO AHUs  AVAILABLE UP TO 100TR  NO CHILLED WATER PUMP  SCROLL TYPE NON- CONDENSING/CONDENSING UNITS ARE USED.
  • 6.
     SIMILAR TOD-X TYPE BUT PAC IS A COMPACT UNIT WITH AHU AS INTEGRAL PART.  AVAILABLE UP TO 15 TR  USED IN SMALL CONTROL ROOMS
  • 7.
     THESE UNITSARE D-X TYPE  ARE AIR COOLED  USED WHEN LOADS ARE LESS AND ONLY WINDOW SPACE IS AVAILABLE  AVAILABLE UP TO 3TR.  CASSETTE TYPE A/Cs AVAILABLE UPTO 4TR
  • 8.
     THESE UNITSARE DEVELOPED CONSIDERING FOLLOWING ASPECTS:  CLOSE TEMPERATURE AND RH CONTROLS.  24X7 OPERATION  ENERGY EFFICIENCY- CONSIDERING 24X7 OPERATION.  HIGH SENSIBLE LOAD AND LESS LATENT HEAT.
  • 9.
     TO ACHIEVEABOVE REQUIREMENTS FOLLOWING ARE INCORPORATED.  HIGH ENERGY EFFICIENT SCROLL COMPRESSORS ARE EMPLOYED.  LARGER SIZE EVAPORATOR COIL FOR HIGH CFM TO MEET HIGHER SENSIBLE HEAT.  DEDICATED HUMIDIFIER AND DEHUMIDIFICATION FEATURES.  DESIGNED TO OPERATE EVEN IN WINTER.
  • 10.
     SIMILAR TOSPLIT TYPE OF AIR CONDITIONING.  THE REFRIGERANT FLOW IS VARIED BY USING INVERTER CONTROLLED VARIABLE SPEED COMPRESSOR TO RESPOND TO CHANGES IN THE COOLING OR HEATING REQUIREMENT.  BY THE COMBINATION WITH THE INVERTER COMPRESSOR AND THE CONSTANT SPEED COMPRESSOR, THE COMFORTABLE ROOM CONDITION WILL BE OBTAINED BY CHANGING THE COMPRESSOR OPERATION CONDITION.  VRV CONDITIONS AIR FOR EACH ROOM INDIVIDUALLY AS PER LOAD REQUIREMENT.
  • 12.
    Freely Selectable Typeof Indoor Units
  • 13.
     VRV SYSTEMCAN WORK BOTH AS CENTRALIZED AND LOCALISED SYSTEM.  OPERATING COST OF THE SYSTEM IS MINIMIZED BY USE OF VARIABLE REFRIGERANT FLOW CONCEPT.  MAKE UP WATER IS NOT REQUIRED.  VRV SYSTEM CAN OPERATE AT PART LOAD.  TOTAL PIPING LENGTH FROM OUTDOOR TO INDOOR UNIT CAN BE AS MAXIMUM AS 150M.
  • 14.
     LESS SPACEREQUIREMENT AND ALSO EASE IN INSTALLATION IN EXISTING BUILDING.  IDEAL FOR CONSTANTLY CHANGING OCCUPANCY.  DESIGN FLEXIBILITY.  SILENT IN OPERATION.
  • 15.
     CAPITAL COSTOF THE SYSTEM IS HIGH.  LIMITED TO OFFICE BUILDINGS.  A SEPARATE FRESH AIR SYSTEM IS REQUIRED.  NO CONTROL OVER HUMIDITY.  SKILLED MANPOWER REQUIRED FOR MAINTENANCE AT SITE.
  • 16.
    ——————————————————————————————————————————— Sl.No. Area tobe air-conditioned Type of air conditioning equipment/system ————————————————————————————————————————— 1. Control Tower areas Vapour absorption machine and screw (including Control room, /centi type chiller unit with chilled water system Control Equipment room, UPS room and SWAS) . -Control room for Electro static Precipitator -Service Building 2. Administrative Building Screw/Centrifugal type chiller units with chilled water system 3. Township Auditorium Screw type chiller units with chilled water system ———————————————————————————————————————————
  • 17.
    Sl.No. Area tobe air-conditioned Type of air conditioning equipment —————————————————————————————————————— 4. Offsite Control rooms of PAC/Ductable & Non ductable various pump houses Split Air Conditioner 5. Switchyard Control room Water Cooled/Air Cooled Scroll/ Building Reciprocating type units 6. Water System Control Bldg Air Cooled scroll/reciprocating type 7. Office building in metros VRV system 8 . Server room (independent) Precision AC
  • 18.
     REDUCTION INDEPLETION OF NATURAL RESOURCES.  GRIHA (GREEN RATING FOR INTEGRATED HABITAT ASSESSMENT). NATIONAL RATING SYSTEM OF INDIA.
  • 19.
    Points scoredPoints scoredRatingRating 50-6050-60 61-7061-70 71-8071-80 81-9081-90 91-10091-100
  • 21.
     Selection ofChillers  Selection of Pumps  Selection of Cooling Tower  Selection of AHU’s  Selection of Insulation  Selection of Refrigerant  Indoor Air Quality  Noise & Vibration Control
  • 22.
     USE SCREW/CENTRIFUGAL/SCROLL COMPRESSORS. CHILLER SHOULD BE AHRI CERTIFIED.  MIN. COP OF CHILLER( WATER COOLED) SHOULD BE 5.4 (FOR 150-300 TR) AND 3.05 FOR AIR COOLED CHILLERS ABOVE 150 TR.  AVOID OVER DESIGNING OF CHILLERS.
  • 23.
     PRIMARY ANDSECONDARYPRIMARY AND SECONDARY ZONAL CHILLED WATERZONAL CHILLED WATER PUMPING SYSTEM MUST BEPUMPING SYSTEM MUST BE ENVISAGED.ENVISAGED.  EACH SECONDARY PUMPEACH SECONDARY PUMP PROVIDED WITH VFD; VARIESPROVIDED WITH VFD; VARIES CHILLED WATER FLOWCHILLED WATER FLOW THROUGHTHROUGH THE COOLING COIL OF AHU’S ASTHE COOLING COIL OF AHU’S AS PER DEMAND WHICH RESULTS INPER DEMAND WHICH RESULTS IN ENERGY SAVING.ENERGY SAVING.  CONDENSER WATER PUMPCONDENSER WATER PUMP PROVIDED WITH VFD TO VARYPROVIDED WITH VFD TO VARY WATER FLOW ACCORDING TOWATER FLOW ACCORDING TO CHILLER REQUIREMENTCHILLER REQUIREMENT
  • 24.
     INDUCED DRAFT,CROSS OR COUNTER FLOW.  BIRD SCREEN ON TOP OF TOWER.  COOLING TOWER FAN PROVIDED WITH VFD.
  • 25.
     VARIABLE VOLUMETYPEVARIABLE VOLUME TYPE WITH DOUBLE SKINWITH DOUBLE SKIN CONSTRUCTION.CONSTRUCTION.  USE CENTRIFUGAL FANUSE CENTRIFUGAL FAN WITH VFD WHICH RESULTSWITH VFD WHICH RESULTS IN ENERGY SAVING.IN ENERGY SAVING.
  • 26.
     CONFORM TOIS STANDARDS  BE ODP FREE (CRITERIA NO.-27)  HAVE HIGH NOISE REDUCTION COEFF. (NRC) (CRITERIA NO.-29)  MAX. R VALUE OF INSULATION 2.1 M2 -K/W AND U-VALUE 0.409 W/M2 -K AS PER ECBC CODE  BE RECYCLABLE  INSULATION SHOULD BE CFC/HCFC FREE Resin bonded glass wool / Resin bonded mineral wool / Expanded Polystyrene
  • 27.
     ODP FREE(CRITERIA NO.27)ODP FREE (CRITERIA NO.27)  HAVING MINIMUM GWPHAVING MINIMUM GWP..  CFC/HCFC FREE.CFC/HCFC FREE.  CHOOSE EITHER HFC’S ORCHOOSE EITHER HFC’S OR AZEOTROPIC REFRIGERANTS.AZEOTROPIC REFRIGERANTS. Currently we are demanding for anyone out of these refrigerants:Currently we are demanding for anyone out of these refrigerants: R-134a / R-410AR-134a / R-410A
  • 29.
     SCREW/CENTRIFUGAL CHILLERFOR MAIN PLANT A/C SYSTEM. NO VAM  PRIMARY AND SECONDARY CHILLED WATER PUMPS.  VFD IN SECONDARY CHILLED WATER PUMP.  AHUS WITH VFD DRIVEN FAN.  CONDENSER WATER PUMP FITTED WITH VFD.  COOLING TOWER FAN VFD DRIVEN.  USE OF R-134A INSTEAD OF R-22 AS R-134A HAS A TEWI 13% LESS THAN R-22.
  • 30.
    ——————————————————————————————————————————— Sl.No. Area tobe air-conditioned Type of air conditioning equipment/system --------------------------------------------------------------------------------- 1. Control Tower areas Screw/Centrifugal type chiller unit with chilled water system & AHUs with VFD Control Equipment room, UPS room and SWAS) Control room for Electro static Precipitator 2. Service Building Screw/centrifugal type chiller unit with primary & secondary chilled water system & VFDs 3. Administrative Building Screw/Centrifugal type chiller units with primary & secondary chilled water system & VFDs 4. Township Auditorium Screw/scroll type chiller units with chilled water system & AHUs with VFD —
  • 31.
    Sl.No. Area tobe air-conditioned Type of air conditioning equipment —————————————————————————————————————— 5. Offsite Control rooms of Cassette/ Non ductable various pump houses Split Air Conditioner 6. Switchyard Control room Water Cooled/Air Cooled Scroll Building type units with VFD driven AHUs 7. Water System Control Bldg Air Cooled scroll type with VFD driven AHUs 8. Office building in metros VRV system 9. Server room (independent) Precision AC
  • 32.
    NTPC has initiatedthe process of designing green building and has decided to construct all its non-plant buildings and township buildings for all upcoming projects with minimum GRIHA 3-star rating.
  • 33.
    Name of BuildingNameof Building RatingRating Administrative Building,Administrative Building, Service BuildingService Building 4-Star4-Star CanteenCanteen 3-Star3-Star
  • 34.
    Name of BuildingNameof Building RatingRating Hospital, Bal Bhawan & LadiesHospital, Bal Bhawan & Ladies Club, Training Center, etc.Club, Training Center, etc. 4-Star4-Star GM Bungalow, Guest House,GM Bungalow, Guest House, Quarters (all type), Auditorium,Quarters (all type), Auditorium, Community Center, SwimmingCommunity Center, Swimming Pool, etc.Pool, etc. 3-Star3-Star